Tungsten electrode angle conversion welding auxiliary tool
By designing tungsten electrode angle conversion welding auxiliary tools, the problem of inconvenient welding of casing or pipe sheet welds and tungsten electrode angle adjustment in the prior art is solved, and the welding accuracy and efficiency are improved.
Patent Information
- Application Number
- CN202421839999.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The existing full-position argon arc automatic welding machine for pipes cannot achieve welding of sleeves or pipe plate welds, and the tungsten electrode fixing device cannot flexibly adjust the angle, resulting in low welding efficiency, poor accuracy and safety hazards.
A tungsten electrode angle conversion welding auxiliary tool is designed, including a fixed seat, a rotary seat and a locking mechanism. The tungsten electrode angle is rotated on the fixed seat by rotating the rotary seat to achieve flexible installation and angle adjustment of the tungsten electrode.
It improves welding accuracy and efficiency, meets more flexible welding needs, is easy to operate, and is suitable for various welding equipment.
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Figure CN223083972U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding auxiliary tools, in particular to a tungsten pole angle conversion welding auxiliary tool. Background Art
[0002] Pipe-to-pipe all-position argon arc automatic welding, as a kind of tungsten inert gas argon arc automatic welding (abbreviated as "TIG automatic welding"), is an arc welding method that uses pure tungsten or activated tungsten (such as thoriated tungsten, cerium tungsten, etc.) as a non-melting electrode and adopts inert gas argon (pure Ar) as a shielding gas. It can produce high-quality welds and is simple to operate. It is suitable for various types of welding processes and is commonly used for welding high-temperature and corrosion-resistant metal materials such as stainless steel, nickel alloys and titanium alloys.
[0003] The existing pipe-to-pipe all-position argon arc automatic welding machine can only realize the welding of circular pipe butt welds (i.e., PA position), and cannot realize the welding of casing or tube sheet welds (i.e., PB position). For the circumferential welds of casing or tube sheet, we always hope that it can be welded by rotating the workpiece or the welding machine gun head (especially when the workpiece length exceeds 1m). However, for casing or tube sheet welds where the workpiece cannot be rotated, the existing technology cannot rely on conventional positioning fixtures to realize the welding machine gun head rotation welding, and most of the workpieces are manually assisted to rotate to realize the welding of the workpiece, which not only occupies a large amount of manpower and material resources and has low production efficiency, but also cannot effectively ensure the consistency of weld appearance. There are also problems such as inconvenient operation, inaccurate positioning, and potential safety hazards, which seriously affect the welding effect and efficiency.
[0004] For the circumferential welds of the above-mentioned casing or tube sheet, when using a tube-to-tube all-position argon arc automatic welding machine for welding, the tungsten electrode angle must be changed (i.e., the welding angle is changed) to achieve welding. At the same time, precise control of the tungsten electrode angle has an important impact on the welding quality of small parts. However, the tungsten electrode fixing device of the welding machine is a single fixing method, which can only achieve welding in the PA position, and has limitations in the convenience and accuracy of angle adjustment. Utility Model Content
[0005] In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a tungsten electrode angle conversion welding auxiliary tool to solve the problem that the tungsten electrode in the prior art cannot achieve angle adjustment.
[0006] In order to achieve the above-mentioned purpose and other related purposes, the utility model provides a tungsten electrode angle conversion welding auxiliary tool, comprising:
[0007] A fixing seat, the fixing seat is used to connect with the welding machine;
[0008] A rotating seat, the rotating seat is rotatably connected to the fixed seat, and a mounting assembly for mounting a tungsten electrode is provided on the rotating seat;
[0009] A locking mechanism is provided on the fixed seat. The locking mechanism is detachably connected to the rotating seat and is used to fix the rotating seat.
[0010] Optionally, a rotating shaft is rotatably connected to the fixed seat. An avoidance groove for inserting a tungsten electrode is formed on the rotating shaft, and the rotating seat is arranged on the rotating shaft.
[0011] Optionally, the rotating seat includes a connecting portion and a fixing portion. The connecting portion can be used for rotatably connecting with the rotating shaft, and the fixing portion is used for installing the tungsten electrode. The connecting portion and the fixing portion are integrally arranged.
[0012] Optionally, the mounting assembly includes a mounting hole and a first fastener. The mounting hole is formed in the side wall of the fixing portion and extends into the avoidance groove. The first fastener is detachably connected to the side wall of the connecting portion, and one end of the first fastener can enter the avoidance groove and abut against the tungsten electrode.
[0013] Optionally, a fixing hole is formed on the fixed seat. A mounting rod for connecting with a welding machine is detachably connected in the fixing hole. A second fastener is provided on the side wall of the fixed seat. The second fastener can penetrate into the fixed seat and abut against the mounting rod.
[0014] Optionally, the locking mechanism includes a locking member. The locking member can pass through the fixed seat and be threadedly connected to the rotating shaft.
[0015] Optionally, a first indicating portion is provided on the fixed seat, and a second indicating portion is provided on the rotating seat.
[0016] Optionally, the rotation angle of the rotating seat is 90° - 90°.
[0017] As described above, a tungsten electrode angle conversion welding auxiliary tool proposed by the present utility model has the following beneficial effects:
[0018] Compared with the prior art, by providing the fixed seat and the rotating seat in the present utility model, the fixed seat is connected to the welding machine, and then through the function that the rotating seat can rotate on the fixed seat. After the tungsten electrode is fixed by the mounting assembly on the rotating seat, the angle change of the tungsten electrode can be realized. The operation is convenient, the angle change of the tungsten electrode is flexible, the welding precision is improved, and the more flexible welding requirements are met. Description of the Drawings
[0019] Figure 1 Shown as the first cross-sectional view of an embodiment of the present utility model;
[0020] Figure 2 Shown as the second cross-sectional view of an embodiment of the present utility model;
[0021] Figure 3 Shown as a top view of an embodiment of the present utility model;
[0022] Figure 4 Shown as a top view after the rotating base rotates in an embodiment of the present utility model;
[0023] Figure 5 Shown as a schematic structural view of the rotating base in the structure of an embodiment of the present utility model;
[0024] Figure 6 Shown as a side view of an embodiment of the present utility model.
[0025] Explanation of reference numerals:
[0026] Fixed base 1, fixing hole 101, rotating base 2, connecting portion 201, fixing portion 202, mounting hole 203, rotating shaft 3, avoiding groove 301, mounting rod 4, second fastener 5, tungsten electrode 6, first fastener 7, locking member 8, first indicating portion 9, second indicating portion 10. Detailed implementation manners
[0027] The following uses specific specific examples to illustrate the implementation manners of the present utility model. Those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification. The present utility model can also be implemented or applied through other different specific implementation manners. Various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present utility model.
[0028] It should be noted that the illustrations provided in this embodiment only schematically illustrate the basic concept of the present utility model. Therefore, only the components related to the present utility model are shown in the drawings, rather than being drawn according to the number, shape, and size of the components during actual implementation. The types, quantities, and proportions of the components during actual implementation can be arbitrarily changed, and the component layout type may also be more complex. The structures, proportions, sizes, etc. shown in the drawings of this specification are only used to cooperate with the content disclosed in the specification for those skilled in this technology to understand and read, and are not used to limit the limiting conditions under which the present utility model can be implemented. Therefore, they do not have technical essence. Any modification of the structure, change of the proportional relationship, or adjustment of the size should still fall within the scope that can be covered by the technical content disclosed by the present utility model without affecting the effects that the present utility model can produce and the purposes that can be achieved. At the same time, the terms such as "upper", "lower", "left", "right", "middle", and "one" cited in this specification are only for the convenience of clear narration and are not used to limit the scope under which the present utility model can be implemented. The change or adjustment of their relative relationships should also be regarded as the scope under which the present utility model can be implemented without substantial change in technical content.
[0029] Such asFigures 1 - 6 As shown in the figure, the present utility model proposes a tungsten electrode angle conversion welding auxiliary tool.
[0030] In an exemplary embodiment, the tungsten electrode angle conversion welding auxiliary tool includes:
[0031] A fixed seat 1, which is used to connect with a welding machine;
[0032] A rotating seat 2, which is rotatably connected to the fixed seat 1, and an installation component for installing a tungsten electrode 6 is provided on the rotating seat 2;
[0033] A locking mechanism, which is arranged on the fixed seat 1, and the locking mechanism is detachably connected to the rotating seat 2 for fixing the rotating seat 2.
[0034] In this embodiment, by setting the fixed seat 1 and the rotating seat 2, the fixed seat 1 is connected to the welding machine, and then through the function that the rotating seat 2 can rotate on the fixed seat 1. After the rotating seat 2 fixes the tungsten electrode 6 through the installation component, the angle change of the tungsten electrode 6 can be realized. The operation is convenient, the angle change of the tungsten electrode 6 is flexible, the welding precision is improved, and more flexible welding requirements are met.
[0035] In an exemplary embodiment, a rotating shaft 3 is provided on the fixed seat 1, an avoidance groove 301 for inserting the tungsten electrode 6 is opened on the rotating shaft 3, and the rotating seat 2 is arranged on the rotating shaft 3.
[0036] In this embodiment, by setting the rotating shaft 3 on the fixed seat 1, the rotating seat 2 can be fixed, and the rotating seat 2 is rotatably connected to the fixed seat 1. Installing the rotating seat 2 on the rotating shaft 3 can realize the function of the rotating seat 2 rotating, thereby adjusting the angle of the tungsten electrode 6.
[0037] Exemplarily, in this embodiment, a first indicating part 9 is provided on the fixed seat 1, a second indicating part 10 is provided on the rotating seat 2, and the rotation angle of the rotating seat 2 is 90° - -90°. The first indicating part 9 in this embodiment can be a first indicating needle provided on the fixed seat 1, or a first indicating groove opened on the fixed seat 1, while the second indicating part 10 is a plurality of second indicating needles or a plurality of second indicating grooves opened on the rotating seat 2, and the included angle between adjacent second indicating needles or second indicating grooves is equal.
[0038] It should be noted that, in this embodiment, the rotating seat 2 is sleeved on the rotating shaft 3, the outer contour of the rotating seat 2 close to the fixed seat 1 is an arc surface, and the second indicating part 10 is opened at the top of the rotating seat 2 and is also arc-shaped. When the first indicating part 9 aligns with one of the second indicating needles or one of the second indicating grooves, it means that the rotating seat 2 is at a fixed angle at this time. Exemplarily, as Figure 3 and Figure 4 shown, Figure 3 is a schematic diagram of the rotating seat 2 not rotating.Figure 4 It is a schematic diagram of the rotating base 2 rotating by a certain angle, and the rotation angle is determined by the first indicating portion 9 and the second indicating portion 10.
[0039] In an exemplary embodiment, the rotating base 2 includes a connecting portion 201 and a fixing portion 202. The connecting portion 201 can be used for rotatably connecting with the rotating shaft 3, and the fixing portion 202 is used for mounting the tungsten electrode 6. The connecting portion 201 and the fixing portion 202 are integrally provided.
[0040] In this embodiment, the connecting portion 201 is mainly used for connecting with the rotating shaft 3, and the fixing portion 202 is mainly used for positioning and fixing the tungsten electrode 6.
[0041] Exemplarily, the mounting assembly includes a mounting hole 203 and a first fastener 7. The mounting hole 203 is opened on the side wall of the fixing portion 202 and extends into the avoiding groove 301. The first fastener 7 is detachably connected to the side wall of the connecting portion 201, and one end of the first fastener 7 can enter the avoiding groove 301 and abut against the tungsten electrode 6. During installation, the tungsten electrode 6 is inserted into the mounting hole 203 until it reaches the avoiding groove 301, and then the first fastener 7 is screwed in. The end portion of the first fastener 7 abuts against the tungsten electrode 6, so that the tungsten electrode 6 is tightly fixed in the mounting hole 203 to prevent the tungsten electrode 6 from coming out. The first fastener 7 in this embodiment can adopt fasteners such as bolts, and the axis of the first fastener 7 is perpendicular to the axis of the rotating shaft 3.
[0042] It should be noted that in this embodiment, the first fastener 7 can also be replaced in position. For example, it is opened on the side wall of the fixing portion 202 and can enter the mounting hole 203 to fix the tungsten electrode 6. The mounting hole 203 in this embodiment extends into the avoiding groove 301 mainly to increase the length of the tungsten electrode 6 inside the rotating base 2, enhance the fixing effect of the tungsten electrode 6, and prevent the fixing section of the tungsten electrode 6 from being too short to cause the tungsten electrode 6 to be not firmly fixed.
[0043] It should also be noted that in this embodiment, due to the setting position of the first fastener 7, an avoiding groove 301 is opened on the rotating shaft 3, so that there will be no movement interference between the rotating shaft 3 and the tungsten electrode 6 when the rotating base 2 rotates, ensuring that the rotating base 2 can realize the rotating function.
[0044] In an exemplary embodiment, a fixing hole 101 is opened on the fixing base 1. The fixing hole 101 is detachably connected to a mounting rod 4 for connecting with a welding machine. A second fastener 5 is provided on the side wall of the fixing base 1, and the second fastener 5 can penetrate through the fixing base 1 and abut against the mounting rod 4.
[0045] In this embodiment, through the opened fixing hole 101 and the mounting rod 4, after the mounting rod 4 is installed on the fixing base 1 through the second fastener 5, the free end of the mounting rod 4 can be connected to the welding machine. The steps in this embodiment are carried out after the angle of the rotating base 2 is adjusted and fixed.
[0046] Exemplarily, when the mounting rod 4 is mounted on the welding machine, the free end of the mounting rod 4 is inserted into the positioning hole on the welding machine, and a bolt enters the welding machine from the side, and the end of the bolt abuts against the mounting rod 4 to fix the mounting rod 4 to the welding machine.
[0047] It is worth noting that in this embodiment, the fixed seat 1 can also be mounted on the welding machine in other ways. For example, the mounting rod 4 is threadedly connected to the welding machine or a snap structure is added, so that the fixed seat 1 and the welding machine can be quickly installed and disassembled.
[0048] In an exemplary embodiment, the locking mechanism includes a locking member 8, and the locking member 8 can pass through the fixed seat 1 and be detachably connected to the rotating shaft 3.
[0049] In this embodiment, after determining the angle of the rotating seat 2, the locking member 8 is installed from the bottom, and the locking member 8 is connected to the rotating shaft 3 to fix the rotating shaft 3, preventing the rotating shaft 3 from rotating again, and then fixing the rotating seat 2, ensuring the stability of the rotating seat 2 and the welding effect.
[0050] Exemplarily, in this embodiment, the locking member 8 is a bolt, and a locking hole threadedly connected to the locking member 8 is opened at the bottom of the rotating shaft 3. When the locking member 8 cooperates with the locking hole, the fixing of the rotating shaft 3 can be achieved.
[0051] In summary, the present utility model can accurately and conveniently adjust the angle of the tungsten electrode 6 through the provided rotating seat 2, improving the welding efficiency and quality; and the rotating seat 2 adopts a combination of rotation and locking, making the adjustment process more flexible and precise; with a simple structure, convenient operation, applicable to various welding equipment, easy to maintain and use, and having wide applicability.
[0052] The above embodiments are only illustrative of the principles and effects of the present utility model, and are not used to limit the present utility model. Any person familiar with this technology can modify or change the above embodiments without departing from the spirit and scope of the present utility model. Therefore, all equivalent modifications or changes completed by those with ordinary knowledge in the technical field without departing from the spirit and technical idea disclosed by the present utility model should still be covered by the claims of the present utility model.
Claims
1. A tungsten electrode angle conversion welding auxiliary tool, characterized in that Comprising: A fixed base, which is used to connect with a welding machine; A rotating base, which is connected to the fixed base, and an installation component for installing a tungsten electrode is provided on the rotating base; A locking mechanism, which is arranged on the fixed base and is detachably connected to the rotating base for fixing the rotating base.
2. The tungsten electrode angle conversion welding auxiliary tool according to claim 1, wherein: A rotating shaft is rotatably connected to the fixed base, and an avoidance groove for the tungsten electrode to insert is formed on the rotating shaft, and the rotating base is arranged on the rotating shaft.
3. The tungsten electrode angle conversion welding auxiliary tool according to claim 2, characterized in that: The rotating base includes a connecting part and a fixing part. The connecting part can be used for rotatably connecting with the rotating shaft, and the fixing part is used for installing the tungsten electrode. The connecting part and the fixing part are integrally arranged.
4. The tungsten electrode angle conversion welding auxiliary tool according to claim 3, characterized in that: The installation component includes an installation hole and a first fastener. The installation hole is formed on the side wall of the fixing part and extends into the avoidance groove. The first fastener is detachably connected to the side wall of the connecting part, and one end of the first fastener can enter the avoidance groove and abut against the tungsten electrode.
5. The tungsten electrode angle conversion welding auxiliary tool according to claim 1, characterized in that: A fixing hole is formed on the fixed base, and an installation rod for connecting with the welding machine is detachably connected to the fixing hole. A second fastener is arranged on the side wall of the fixed base, and the second fastener can penetrate into the fixed base and abut against the installation rod.
6. The tungsten electrode angle conversion welding auxiliary tool according to claim 1, characterized in that: The locking mechanism includes a locking piece, and the locking piece can pass through the fixed base and be threadedly connected with the rotating shaft.
7. The tungsten electrode angle conversion welding auxiliary tool according to claim 1, characterized in that: A first indicating part is arranged on the fixed base, and a second indicating part is arranged on the rotating base.
8. The tungsten electrode angle conversion welding auxiliary tool according to claim 1, characterized in that: The rotation angle of the rotating base is 90° - 90°.