Hydraulic forming device for vermiculite plate processing

Through the forming switching components and locking discharge components of the hydraulic forming device, the replacement difficulties and safety risks caused by high mold temperature are solved, and the stable forming and safe operation of vermiculite plates are achieved.

CN223085038UActive Publication Date: 2025-07-11HEBEI HOZU TECH CO LTD
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Patent Information

Application Number
CN202421877412.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-07-11
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

During the processing of vermiculite slabs, high mold temperatures lead to difficulty in replacement and safety risks.

Method used

A hydraulic forming device is designed, including a molding switching assembly and a locking discharge assembly. The specification switching of the forming plate is achieved through the drive shaft and the output motor, and stability is ensured through the locking port and bolt fixation, and the residue slides out through the slab frame.

Benefits of technology

The stable molding of vermiculite slabs of different specifications is achieved, which reduces the safety risks of the operator and simplifies the mold replacement process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of vermiculite plate processing, and provides a hydraulic forming device for vermiculite plate processing, which comprises a processing frame, a forming opening is arranged on the processing frame, a forming switching component is arranged in the forming opening, and a locking discharging component is arranged at the lower end of the processing frame; the forming switching assembly comprises a driving shaft, the driving shaft is arranged in the forming opening, the driving shaft is sleeved with a driving sleeve, a linkage frame is arranged on the side wall of the driving sleeve, forming plates are arranged at the tail end of the linkage frame, forming grooves are formed in the upper end faces of the forming plates, the linkage frame is of a cross-shaped structure, the number of the forming plates is four, and each forming plate is fixedly arranged on the linkage frame. According to the technical scheme, the problems that in the prior art, different forming molds are replaced according to different specifications of vermiculite board finished products, but in the hot pressing process, the temperature of the molds is high, so that operators are extremely difficult to replace the molds, and certain danger exists are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of vermiculite board processing, and specifically, to a hydraulic forming device for vermiculite board processing. Background Art

[0002] Vermiculite board, commonly known as thermal insulation board or refractory board, is a new type of thermal insulation material. Vermiculite board is made of expanded vermiculite and a certain dose of binder through hot pressing or cold pressing. Vermiculite board is a new type of inorganic material, mainly made of expanded vermiculite, mixed with a certain proportion of inorganic binder, and processed through a series of processes to form a board with high temperature resistance, fire prevention, environmental protection, heat insulation, sound insulation, and no harmful substances. It does not produce gases harmful to human health even after being heated to 1200°C at high temperature, and its combustion performance reaches Class A.

[0003] Vermiculite board is widely used in foreign countries in the fields of construction, shipbuilding, metallurgy, electric power, aerospace, etc. The specific applications are as follows: 1. The core of fire doors; 2. High-class kitchen utensils and furniture; 3. Ship hull plates; 4. Fire channels and ventilation systems; 5. Commercial banks, libraries, hotels, restaurants, entertainment venues, high-class residences, ordinary residences, etc.; 6. Furnace insulation; 7. Fireplace insulation; 8. Industrial thermal insulation materials.

[0004] In the specific processing of vermiculite board, it is necessary to extrude and form the raw materials of vermiculite board. During the extrusion process, different forming molds are replaced according to different finished product specifications of vermiculite board. However, during the hot pressing process, the temperature of the mold is relatively high, which makes it extremely difficult for operators to replace the mold and there is a certain danger. In view of this, a hydraulic forming device for vermiculite board processing is developed. Content of the Utility Model

[0005] The utility model provides a hydraulic forming device for vermiculite board processing, which solves the problem that in the prior art, different forming molds are replaced according to different finished product specifications of vermiculite board, but during the hot pressing process, the temperature of the mold is relatively high, making it extremely difficult for operators to replace the mold and there is a certain danger.

[0006] The technical solution of the utility model is as follows: including

[0007] A processing frame, on which a forming port is provided;

[0008] A forming switching component, which is arranged in the forming port;

[0009] A locking and discharging component, which is arranged at the lower end of the processing frame;

[0010] The forming switching component includes a driving shaft disposed within the forming opening. A driving sleeve is sleeved on the driving shaft. A linkage frame is provided on the side wall of the driving sleeve. A forming plate is provided at the end of the linkage frame. A forming groove is formed on the upper end surface of the forming plate. The linkage frame is of a cross-shaped structure. The number of forming plates is four, and each forming plate is fixedly arranged on the linkage frame.

[0011] As a further technical solution, an extension frame is provided on the side wall of the processing frame. An output motor is provided on the extension frame. The output motor is fixed to the extension frame by bolts. The output end of the output motor is inserted into the processing frame, and the output motor is fixedly connected to the driving shaft.

[0012] As a further technical solution, the locking and discharging component includes a ramp-shaped frame. A discharging groove is provided at the upper end of the ramp-shaped frame. Supporting vertical frames are provided on the lower end surface of the processing frame. The number of the supporting vertical frames is four, and the lower ends of the four supporting vertical frames are fixedly connected to the ramp-shaped frame. A locking opening is formed on the processing frame, and the locking opening corresponds to the position of the linkage frame.

[0013] As a further technical solution, an opening corresponding to the position of the locking opening is formed on the linkage frame.

[0014] As a further technical solution, a strengthening frame is connected to the driving sleeve, and the end of the strengthening frame is fixedly connected to the bottom surface of the forming plate.

[0015] As a further technical solution, supporting feet are provided at the four corners of the lower end surface of the processing frame, and the cross section of the supporting feet is of a right-angled structure.

[0016] As a further technical solution, an embedding opening is formed on the side surface of the supporting feet, and the opposite sides of the ramp-shaped frame are embedded into the embedding opening for fixation.

[0017] As a further technical solution, the sizes between multiple forming plates are all different, and the multiple forming plates are arranged in a clockwise order from large to small according to the size.

[0018] As a further technical solution, internal threads are provided inside the locking opening, and a locking bolt is screwed into the locking opening.

[0019] As a further technical solution, a reinforcing strip is provided on the bottom surface of the forming plate, and the reinforcing strip and the forming plate are integrally formed.

[0020] The working principle and beneficial effects of the present utility model are as follows:

[0021] In the present utility model, the vermiculite slate is extruded and formed through the forming grooves in the forming switching assembly. Driven by the output motor, the forming grooves of different specifications on multiple forming plates are switched, so as to realize the forming process of vermiculite slates of different specifications. By screwing the bolts in the locking position in the locking and discharging assembly, the position of the linkage frame is fixed to ensure the stability during processing. During cleaning, the residues can slide out through the inclined frame. Brief Description of the Drawings

[0022] The present utility model will be further described in detail below in conjunction with the drawings and specific embodiments.

[0023] Figure 1 It is a schematic structural diagram of the present utility model;

[0024] Figure 2 It is an axonometric view of the present utility model;

[0025] Figure 3 It is a sectional view of the forming plate of the present utility model;

[0026] In the figure: 1. Processing frame; 2. Forming port; 3. Forming switching assembly; 3-1. Driving shaft; 3-2. Driving sleeve; 3-3. Linkage frame; 3-4. Forming plate; 3-5. Forming groove; 3-6. Extension frame; 3-7. Output motor; 4. Locking and discharging assembly; 4-1. Inclined frame; 4-2. Discharging groove; 4-3. Supporting vertical frame; 4-4. Locking position; 5. Strengthening frame; 6. Supporting foot; 7. Embedding port; 8. Reinforcing strip. Specific Embodiments

[0027] Next, in combination with the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.

[0028] As Figures 1 to 3 shown, this embodiment proposes a hydraulic forming device for processing vermiculite slates, including

[0029] a processing frame 1, and a forming port 2 is arranged on the processing frame 1;

[0030] a forming switching assembly 3, and the forming switching assembly 3 is arranged in the forming port 2;

[0031] a locking and discharging assembly 4, and the locking and discharging assembly 4 is arranged at the lower end of the processing frame 1;

[0032] The forming switching component 3 includes a drive shaft 3-1 which is arranged inside the forming port 2. A drive sleeve 3-2 is sleeved on the drive shaft 3-1. A linkage frame 3-3 is arranged on the side wall of the drive sleeve 3-2. A forming plate 3-4 is arranged at the end of the linkage frame 3-3. A forming groove 3-5 is formed on the upper end surface of the forming plate 3-4. The linkage frame 3-3 is of a cross-shaped structure. The number of the forming plates 3-4 is four, and each forming plate 3-4 is fixedly arranged on the linkage frame 3-3.

[0033] In this embodiment, after the drive shaft 3-1 rotates, the switching between the forming grooves 3-5 of different specifications on the multiple forming plates 3-4 is realized, so as to realize the forming process of vermiculite plates of different specifications.

[0034] Specifically, an extension frame 3-6 is arranged on the side wall of the processing frame 1. An output motor 3-7 is arranged on the extension frame 3-6. The output motor 3-7 is fixed on the extension frame 3-6 by bolts. The output end of the output motor 3-7 is inserted into the processing frame 1, and the output motor 3-7 is fixedly connected with the drive shaft 3-1.

[0035] In this embodiment, the extension frame 3-6 is used for the installation of the output motor 3-7, and the output motor 3-7 can drive the drive shaft 3-1 to rotate.

[0036] Furthermore, the locking and discharging component 4 includes a ramp-shaped frame 4-1. A discharging groove 4-2 is arranged at the upper end of the ramp-shaped frame 4-1. Support upright frames 4-3 are arranged on the lower end surface of the processing frame 1. The number of the support upright frames 4-3 is four. The lower ends of the four support upright frames 4-3 are fixedly connected with the ramp-shaped frame 4-1. A locking port 4-4 is formed on the processing frame 1, and the locking port 4-4 corresponds to the position of the linkage frame 3-3.

[0037] In this embodiment, a bolt is screwed in the locking port 4-4 to fix the position of the linkage frame 3-3, ensuring the stability during processing. During cleaning, the residues can slide out through the ramp-shaped frame 4-1.

[0038] Furthermore, an opening corresponding to the position of the locking port 4-4 is formed on the linkage frame 3-3. A reinforcing frame 5 is connected to the drive sleeve 3-2. The end of the reinforcing frame 5 is fixedly connected with the bottom surface of the forming plate 3-4. Support feet 6 are arranged at the four corners of the lower end surface of the processing frame 1. The cross section of the support feet 6 is of a right-angled structure. An embedding port 7 is formed on the side surface of the support feet 6. The opposite sides of the ramp-shaped frame 4-1 are embedded into the embedding port 7 and fixed.

[0039] In this embodiment, the support feet 6 are used for supporting the processing frame 1. The height of the support feet 6 is higher than that of the ramp-shaped frame 4-1, so that the support upright frames 4-3 are suspended and are embedded into the embedding port 7 and fixed.

[0040] Further, the sizes between the multiple forming plates 3-4 are all different. The multiple forming plates 3-4 are arranged in a clockwise order from the largest to the smallest according to the size. The inner thread is provided inside the locking port 4-4. A locking bolt is screwed inside the locking port 4-4. A reinforcing strip 8 is provided on the bottom surface of the forming plate 3-4. The reinforcing strip 8 and the forming plate 3-4 are integrally formed.

[0041] In this embodiment, the reinforcing strip 8 is used for reinforcing the forming groove 3-5 to prevent the forming groove 3-5 from deforming during hydroforming. The internal thread provides for the screwing of the locking bolt.

[0042] When hydroforming vermiculite slabs are required, the output motor 3-7 can drive the drive shaft 3-1 to rotate. After the drive shaft 3-1 rotates, the forming grooves 3-5 of different specifications on the multiple forming plates 3-4 are switched to realize the forming process of vermiculite slabs of different specifications. A bolt is screwed inside the locking port 4-4 to fix the position of the linkage frame 3-3 and ensure the stability during processing. During cleaning, the residue can slide out through the inclined frame 4-1. The above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A hydraulic forming device for processing vermiculite slabs, characterized in that, including a processing frame (1), on which a forming opening (2) is provided; a forming switching component (3), which is arranged in the forming opening (2); a locking and discharging component (4), which is arranged at the lower end of the processing frame (1); the forming switching component (3) includes a driving shaft (3-1), the driving shaft (3-1) is arranged in the forming opening (2), a driving sleeve (3-2) is sleeved on the driving shaft (3-1), a linkage frame (3-3) is arranged on the side wall of the driving sleeve (3-2), a forming plate (3-4) is arranged at the end of the linkage frame (3-3), a forming groove (3-5) is formed on the upper end surface of the forming plate (3-4), the linkage frame (3-3) is of a cross-shaped structure, the number of the forming plates (3-4) is four, and each forming plate (3-4) is fixedly arranged on the linkage frame (3-3).

2. The hydraulic forming device for processing vermiculite slabs according to claim 1, characterized in that, An extension frame (3-6) is arranged on the side wall of the processing frame (1), an output motor (3-7) is arranged on the extension frame (3-6), the output motor (3-7) is fixed on the extension frame (3-6) by bolts, the output end of the output motor (3-7) is inserted into the processing frame (1), and the output motor (3-7) is fixedly connected with the driving shaft (3-1).

3. A hydraulic forming device for processing vermiculite slabs according to claim 1, characterized in that, The locking and discharging component (4) includes a ramp-shaped frame (4-1), a discharging groove (4-2) is arranged at the upper end of the ramp-shaped frame (4-1), supporting vertical frames (4-3) are arranged on the lower end surface of the processing frame (1), the number of the supporting vertical frames (4-3) is four, the lower ends of the four supporting vertical frames (4-3) are fixedly connected with the ramp-shaped frame (4-1), a locking opening (4-4) is formed on the processing frame (1), and the locking opening (4-4) corresponds to the position of the linkage frame (3-3).

4. A hydraulic forming device for processing vermiculite slabs according to claim 3, characterized in that An opening corresponding to the locking opening (4-4) is formed on the linkage frame (3-3).

5. A hydraulic forming device for processing vermiculite slabs according to claim 1, characterized in that, A reinforcing frame (5) is connected to the driving sleeve (3-2), and the end of the reinforcing frame (5) is fixedly connected with the bottom surface of the forming plate (3-4).

6. A hydraulic forming device for processing vermiculite slabs according to claim 3, characterized in that, Supporting feet (6) are arranged at the four corners of the lower end surface of the processing frame (1), and the cross section of the supporting feet (6) is of a right-angled structure.

7. A hydraulic forming device for processing vermiculite slabs according to claim 6, characterized in that, An embedding opening (7) is formed on the side surface of the supporting feet (6), and the opposite sides of the ramp-shaped frame (4-1) are embedded into the embedding opening (7) and fixed.

8. A hydraulic forming device for processing vermiculite slabs according to claim 1, characterized in that, The sizes between multiple forming plates (3-4) are all different, and the multiple forming plates (3-4) are arranged in a clockwise order from large to small according to the size.

9. A hydraulic forming device for processing vermiculite slabs according to claim 3, characterized in that, Internal threads are arranged inside the locking opening (4-4), and a locking bolt is screwed in the locking opening (4-4).

10. The hydraulic forming device for processing vermiculite slabs according to claim 1, characterized in that, A reinforcing strip (8) is arranged on the bottom surface of the forming plate (3-4), and the reinforcing strip (8) and the forming plate (3-4) are integrally formed.