Novel wood-plastic material injection molding device

Abstract

The utility model discloses a new wood-plastic material injection molding device, and relates to the technical field of new wood-plastic material injection molding, the new wood-plastic material injection molding device comprises an injection molding device, a first dismounting and mounting mechanism and a second dismounting and mounting mechanism are arranged in the injection molding device and are used for rapidly replacing a mold, and the first dismounting and mounting mechanism comprises a mounting unit and a second dismounting and mounting unit; the device is arranged in an injection molding device and comprises a mounting box, a limiting seat is fixedly mounted in the mounting box, and a clamping block is slidably mounted in the limiting seat; the mounting unit is arranged, a rotating ring rotates anticlockwise, the rotating ring drives sliding columns to move inwards through four inclined grooves in the rotating ring, the four sliding columns drive a clamping block to slide inwards in a limiting base, the inclined face of the clamping block makes contact with the side, close to the inserting unit, of a chuck, and the chuck is fixed; therefore, the movable mold can be rapidly installed, the production efficiency is improved through rapid installation of the mold, and the production cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of injection molding of new wood-plastic materials, and particularly relates to an injection molding device for new wood-plastic materials. Background Art

[0002] The extrusion molding technology of new wood-plastic materials uses wood processing and forest logging residues, crop straws and other lignocellulose and waste plastics or synthetic resins as the main raw materials, and manufactures various high-performance plates and profiled materials through continuous extrusion molding. The extrusion molding process production line is mainly composed of 5 parts: biomass fiber raw material preparation equipment, high-speed mixing unit, granulation equipment, molding extruder, and molding die. At present, in the production of new wood-plastic materials, the extrusion molding process is the most widely used and technically mature production process.

[0003] After checking the publication number: CN117734127A, it discloses an injection molding process and an injection molding device, including a support platform, a mold closing mechanism and an injection mechanism arranged on the support platform. The mold closing mechanism includes a mold closing servo motor, a mold closing lead screw connected to the drive shaft of the mold closing servo motor, a mold closing movable plate connected to the mold closing lead screw, and a mold closing head plate fixed on the support platform. Mold rear plates and mold front plates are respectively arranged on the opposite sides of the mold closing movable plate and the mold closing head plate. The injection mechanism is arranged behind the mold closing head plate and is used to inject molten rubber into the mold cavity formed by the mold closing of the mold rear plate and the mold front plate. The present invention provides an injection molding process and an injection molding device, which utilize the high response performance of the servo motor to achieve high-precision position control, solve the problem of poor exhaust during the injection molding process, reduce the internal stress of the product, and ensure the consistency and stability of product molding.

[0004] Based on the above existing technologies, the currently existing injection molding devices for new wood-plastic materials still have the following problems. When replacing the mold in the existing wood-plastic injection molding equipment, it usually requires a long shutdown time, which not only affects production efficiency but also increases production costs. For this reason, the utility model provides an injection molding device for new wood-plastic materials. Content of the Utility Model

[0005] Aiming at the deficiencies of the existing technologies, the utility model provides an injection molding device for new wood-plastic materials, and solves the following problems existing in the existing injection molding devices for new wood-plastic materials: when replacing the mold in the existing wood-plastic injection molding equipment, it usually requires a long shutdown time, which not only affects production efficiency but also increases production costs.

[0006] To achieve the above purposes, the utility model is realized through the following technical solutions: an injection molding device for new wood-plastic materials, including an injection molding device, and a first disassembly and assembly mechanism and a second disassembly and assembly mechanism are arranged inside the injection molding device for quickly replacing the mold. The first disassembly and assembly mechanism includes:

[0007] The installation unit is arranged inside the injection molding device and includes an installation box. A limit seat is fixedly installed inside the installation box. A clamping block is slidably installed inside the limit seat. One end of the clamping block is fixedly installed with a sliding column. A rotating ring is rotatably installed inside the installation box. Four inclined slots are opened inside the rotating ring. The sliding column is slidably fitted inside the inclined slot. A fixed ring is fixedly installed inside the installation box. One end of the clamping block away from the sliding column penetrates inside the fixed ring. And a limit driving assembly is arranged on the top of the installation box.

[0008] The insertion unit is arranged on one side of the injection molding device and is used for installing the template.

[0009] Preferably, a linkage rod is fixedly installed above the rotating ring. A sliding slot is opened inside the linkage rod. A rectangular slot is opened on the top of the installation box. And the linkage rod slides inside the rectangular slot.

[0010] Preferably, the limit driving assembly includes an installation frame fixedly installed on the top of the installation box. A lead screw is rotatably installed inside the installation frame. A threaded collar is rotatably installed on the surface of the lead screw. Sliding columns are fixedly installed on both sides of the threaded collar. And the sliding columns are slidably fitted inside the sliding slot. One end of the lead screw penetrates the installation frame and is fixedly installed with a hand wheel.

[0011] Preferably, the insertion unit includes a fixing plate. A connecting column is fixedly installed on one side of the fixing plate. A chuck is fixedly installed on one side of the connecting column. And the chuck is slidably inserted inside the installation box. A movable mold is fixedly installed on the side of the installation box away from the connecting column.

[0012] Preferably, the first disassembly and assembly mechanism and the second disassembly and assembly mechanism have the same structure. A fixed mold is fixedly installed on one side of the second disassembly and assembly mechanism. A material injection hole is centrally opened through the second disassembly and assembly mechanism. And the material injection hole communicates with the inside of the fixed mold.

[0013] Preferably, the injection molding device includes a bottom frame. A sliding frame is fixedly installed on the top of the bottom frame. A first hydraulic rod is fixedly installed at the left end of the sliding frame. A sliding seat is slidably installed inside the sliding frame. And the output end of the first hydraulic rod penetrates the sliding frame and is fixedly connected with the sliding seat. A second hydraulic rod is fixedly installed at the right end of the sliding frame. A heating and extrusion pipe is fixedly installed inside the first hydraulic rod. An extrusion head is fixedly installed at one end of the heating and extrusion pipe. A feeding hopper is fixedly installed on the top of the heating and extrusion pipe. A fixed seat is fixedly installed inside the sliding frame. And the end of the heating and extrusion pipe where the extrusion head is installed penetrates inside the fixed seat. And the output end of the second hydraulic rod is inserted inside the heating and extrusion pipe. And the second disassembly and assembly mechanism is arranged on one side of the fixed seat. And the installation box is fixedly installed on one side of the sliding seat.

[0014] The utility model provides an injection molding device for a new type of wood-plastic material. Compared with the prior art, the following beneficial effects are achieved:

[0015] (1) In this injection molding device for the new type of wood-plastic material, by arranging an installation unit, when the rotating ring rotates counterclockwise, the rotating ring drives the sliding columns to move towards the center through four inclined grooves inside. The four sliding columns drive the clamping blocks to slide towards the center inside the limit seat. The inclined surfaces of the clamping blocks contact one side of the chuck close to the insertion unit, fixing the chuck, thereby realizing the rapid installation of the movable mold. The rapid installation of the mold improves production efficiency and reduces production costs.

[0016] (2) In this injection molding device for the new type of wood-plastic material, the user rotates the handwheel clockwise. The handwheel drives the threaded collar to move towards the handwheel. At the same time, the sliding column slides inside the sliding groove, thereby pulling the linkage rod. The linkage rod realizes the rotation of the rotating ring. Through the drive of the lead screw and the threaded collar, the position change of the linkage rod is avoided, thereby improving the clamping stability of the clamping block to the chuck. Description of the Drawings

[0017] Figure 1 is the front perspective structure diagram of the present utility model;

[0018] Figure 2 is the right perspective structure diagram of the present utility model;

[0019] Figure 3 is the three-dimensional structure diagram of the first and second disassembly and assembly mechanisms of the present utility model;

[0020] Figure 4 is the sectional perspective structure diagram of the first disassembly and assembly mechanism of the present utility model;

[0021] Figure 5 is the sectional partial perspective structure diagram of the first disassembly and assembly mechanism of the present utility model;

[0022] Figure 6 is the three-dimensional structure diagram of the insertion unit of the present utility model;

[0023] Figure 7 is the sectional perspective structure diagram of the second disassembly and assembly mechanism of the present utility model.

[0024] In the figure: 1 - injection molding device, 11 - chassis, 12 - sliding frame, 13 - first hydraulic rod, 14 - sliding seat, 15 - second hydraulic rod, 16 - feed hopper, 17 - heating extrusion tube, 18 - fixed seat, 19 - extrusion head, 2 - first disassembly and assembly mechanism, 21 - installation unit, 211 - installation box, 212 - limit seat, 213 - clamping block, 214 - sliding column, 215 - swivel ring, 216 - inclined groove, 217 - linkage rod, 218 - sliding groove, 219 - rectangular groove, 2110 - fixed ring, 4 - limit driving component, 41 - mounting bracket, 42 - lead screw, 43 - threaded collar, 44 - sliding column, 45 - handwheel, 22 - insertion unit, 221 - fixed plate, 222 - connecting column, 223 - chuck, 3 - second disassembly and assembly mechanism, 5 - movable mold, 6 - fixed mold, 7 - injection hole. Detailed implementation mode

[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0026] Please refer to Figures 1 - 7 , the present invention provides a technical solution:

[0027] A wood-plastic new material injection molding device includes an injection molding device 1. A first disassembly and assembly mechanism 2 and a second disassembly and assembly mechanism 3 are arranged inside the injection molding device 1 for quickly replacing the mold. The first disassembly and assembly mechanism 2 includes:

[0028] An installation unit 21 is arranged inside the injection molding device 1 and includes an installation box 211. A limit seat 212 is fixedly installed inside the installation box 211. A clamping block 213 is slidably installed inside the limit seat 212. One end of the clamping block 213 is fixedly installed with a sliding column 214. A swivel ring 215 is rotatably installed inside the installation box 211. Four inclined grooves 216 are opened inside the swivel ring 215. The sliding column 214 is slidably adapted inside the inclined groove 216. A fixed ring 2110 is fixedly installed inside the installation box 211. The end of the clamping block 213 away from the sliding column 214 penetrates inside the fixed ring 2110. A limit driving component 4 is arranged on the top of the installation box 211;

[0029] An insertion unit 22 is arranged on one side of the injection molding device 1 and is used for installing the template.

[0030] In this embodiment, a linkage rod 217 is fixedly installed above the swivel ring 215, and a sliding groove 218 is formed inside the linkage rod 217. A rectangular groove 219 is formed at the top of the mounting box 211, and the linkage rod 217 slides inside the rectangular groove 219.

[0031] When the swivel ring 215 rotates counterclockwise, the swivel ring 215 drives the sliding columns 214 to move towards the center through four inclined grooves 216 inside. The four sliding columns 214 drive the clamping blocks 213 to slide towards the center inside the limit seat 212. The inclined surface of the clamping block 213 contacts one side of the chuck 223 close to the insertion unit 22, fixing the chuck 223, thereby realizing the rapid installation of the movable mold 5. The rapid installation of the mold improves production efficiency and reduces production costs.

[0032] In this embodiment, the limit driving assembly 4 includes a mounting frame 41 fixedly installed on the top of the mounting box 211. A lead screw 42 is rotatably installed inside the mounting frame 41. A threaded collar 43 is rotatably installed on the surface of the lead screw 42. Sliding columns 44 are fixedly installed on both sides of the threaded collar 43, and the sliding columns 44 are slidably fitted inside the sliding groove 218. One end of the lead screw 42 penetrates through the mounting frame 41 and is fixedly installed with a handwheel 45.

[0033] When the user rotates the handwheel 45 clockwise, the handwheel 45 drives the threaded collar 43 to move towards the handwheel 45. At the same time, the sliding columns 44 slide inside the sliding groove 218, thereby pulling the linkage rod 217. The linkage rod 217 realizes the rotation of the swivel ring 215. Through the drive of the lead screw 42 and the threaded collar 43, the position of the linkage rod 217 is prevented from changing, thereby improving the stability of the clamping block 213 for clamping the chuck 223.

[0034] In this embodiment, the insertion unit 22 includes a fixing plate 221. A connecting column 222 is fixedly installed on one side of the fixing plate 221. A chuck 223 is fixedly installed on one side of the connecting column 222, and the chuck 223 is slidably inserted into the inside of the mounting box 211. A movable mold 5 is fixedly installed on one side of the mounting box 211 away from the connecting column 222.

[0035] In this embodiment, the structures of the first disassembly and assembly mechanism 2 and the second disassembly and assembly mechanism 3 are the same. A fixed mold 6 is fixedly installed on one side of the second disassembly and assembly mechanism 3, and a material injection hole 7 is formed through the center of the second disassembly and assembly mechanism 3, and the material injection hole 7 communicates with the inside of the fixed mold 6.

[0036] In this embodiment, the injection molding device 1 includes a chassis 11. A sliding frame 12 is fixedly installed at the top of the chassis 11. A first hydraulic rod 13 is fixedly installed at the left end of the sliding frame 12. A sliding seat 14 is slidably installed inside the sliding frame 12. The output end of the first hydraulic rod 13 penetrates through the sliding frame 12 and is fixedly connected to the sliding seat 14. A second hydraulic rod 15 is fixedly installed at the right end of the sliding frame 12. A heating and extrusion tube 17 is fixedly installed inside the first hydraulic rod 13. One end of the heating and extrusion tube 17 is fixedly installed with an extrusion head 19. A feed hopper 16 is fixedly installed at the top of the heating and extrusion tube 17. A fixed seat 18 is fixedly installed inside the sliding frame 12. The end of the heating and extrusion tube 17 where the extrusion head 19 is installed penetrates through the inside of the fixed seat 18. The output end of the second hydraulic rod 15 is inserted into the inside of the heating and extrusion tube 17. The second disassembly and assembly mechanism 3 is arranged on one side of the fixed seat 18. The mounting box 211 is fixedly installed on one side of the sliding seat 14.

[0037] When the first hydraulic rod 13 operates to push the sliding seat 14, the first disassembly and assembly mechanism 2 is engaged with the second disassembly and assembly mechanism 3. At this time, the injection raw material enters the inside of the heating and extrusion tube 17 through the feed hopper 16. At the same time, the second hydraulic rod 15 operates, and the push rod at the output end of the second hydraulic rod 15 slides inside the heating tube, and the heated raw material is injected into the inside of the injection hole 7 through the extrusion head 19, and is squeezed into the inside of the movable mold 5 and the fixed mold 6 through the injection hole 7 to complete the injection molding of the product.

[0038] At the same time, the content not described in detail in this specification belongs to the well-known prior art of those skilled in the art.

[0039] During operation, first, the user inserts the movable mold 5 into the inside of the mounting box 211 through the chuck 223, the connecting column 222 and the fixing plate 221. At this time, the user rotates the handwheel 45 clockwise. The handwheel 45 drives the threaded collar 43 to move towards the handwheel 45. At the same time, the sliding column 44 slides inside the sliding groove 218, thereby pulling the linkage rod 217. The linkage rod 217 drives the rotating ring 215 to rotate counterclockwise. The rotating ring 215 rotates counterclockwise. The rotating ring 215 drives the four sliding columns 214 to move towards the center through the four inclined grooves 216 inside. The four sliding columns 214 drive the clamping blocks 213 to slide towards the center inside the limit seat 212. The inclined surface of the clamping block 213 contacts the side of the chuck 223 close to the insertion unit 22 to fix the chuck 223, and the fixed mold 6 is quickly connected to the fixed seat 18 through the second disassembly and assembly mechanism 3;

[0040] Then, the first hydraulic rod 13 operates to push the sliding seat 14, so that the first disassembly and assembly mechanism 2 is combined with the second disassembly and assembly mechanism 3. At this time, the injection raw material enters the inside of the heating and extrusion pipe 17 through the feeding hopper 16. At the same time, the second hydraulic rod 15 operates, and the push rod at the output end of the second hydraulic rod 15 slides inside the heating pipe, and the heated raw material is injected into the injection hole 7 through the material extrusion head 19, and is squeezed into the inside of the movable mold 5 and the fixed mold 6 through the injection hole 7 to complete the injection molding of the product.

[0041] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0042] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An injection molding device for a new type of wood-plastic composite material, comprising an injection molding device (1), characterized in that: Inside the injection molding device (1), a first disassembly and assembly mechanism (2) and a second disassembly and assembly mechanism (3) are provided for quickly replacing the mold. The first disassembly and assembly mechanism (2) includes: An installation unit (21), arranged inside the injection molding device (1), includes an installation box (211). Inside the installation box (211), a limit seat (212) is fixedly installed. Inside the limit seat (212), a clamping block (213) is slidably installed. One end of the clamping block (213) is fixedly installed with a sliding column (214). Inside the installation box (211), a rotating ring (215) is rotatably installed. Inside the rotating ring (215), four inclined slots (216) are formed. The sliding column (214) is slidably fitted inside the inclined slot (216). Inside the installation box (211), a fixed ring (2110) is fixedly installed. One end of the clamping block (213) away from the sliding column (214) penetrates inside the fixed ring (2110). And a limit driving component (4) is arranged on the top of the installation box (211); An insertion unit (22), arranged on one side of the injection molding device (1) and used for installing the template.

2. The injection molding device for a new type of wood-plastic composite material according to claim 1, wherein: Above the rotating ring (215), a linkage rod (217) is fixedly installed. Inside the linkage rod (217), a sliding slot (218) is formed. On the top of the installation box (211), a rectangular slot (219) is formed. The linkage rod (217) slides inside the rectangular slot (219).

3. The injection molding device for a new type of wood-plastic composite material according to claim 2, characterized in that: The limit driving component (4) includes an installation frame (41) fixedly installed on the top of the installation box (211). Inside the installation frame (41), a lead screw (42) is rotatably installed. On the surface of the lead screw (42), a threaded collar (43) is rotatably installed. On both sides of the threaded collar (43), sliding columns (44) are fixedly installed. The sliding columns (44) are slidably fitted inside the sliding slot (218). One end of the lead screw (42) penetrates the installation frame (41) and is fixedly installed with a hand wheel (45).

4. A wood-plastic new material injection molding device according to claim 1, characterized in that: The insertion unit (22) includes a fixing plate (221). On one side of the fixing plate (221), a connecting column (222) is fixedly installed. On one side of the connecting column (222), a chuck (223) is fixedly installed. The chuck (223) is slidably inserted into the installation box (211). On the side of the installation box (211) away from the connecting column (222), a movable mold (5) is fixedly installed.

5. The injection molding device for a new type of wood-plastic composite material according to claim 1, characterized in that: The structures of the first disassembly and assembly mechanism (2) and the second disassembly and assembly mechanism (3) are the same. On one side of the second disassembly and assembly mechanism (3), a fixed mold (6) is fixedly installed. And a material injection hole (7) is formed through the center of the second disassembly and assembly mechanism (3). The material injection hole (7) communicates with the inside of the fixed mold (6).

6. The injection molding device for a new type of wood-plastic composite material according to claim 1, characterized in that: The injection molding device (1) includes a chassis (11), a sliding frame (12) is fixedly installed at the top of the chassis (11), a first hydraulic rod (13) is fixedly installed at the left end of the sliding frame (12), a sliding seat (14) is slidably installed inside the sliding frame (12), and the output end of the first hydraulic rod (13) penetrates through the sliding frame (12) and is fixedly connected to the sliding seat (14). A second hydraulic rod (15) is fixedly installed at the right end of the sliding frame (12). A heating and extrusion tube (17) is fixedly installed inside the first hydraulic rod (13), and an extrusion head (19) is fixedly installed at one end of the heating and extrusion tube (17). A feed hopper (16) is fixedly installed at the top of the heating and extrusion tube (17). A fixed seat (18) is fixedly installed inside the sliding frame (12), and the end of the heating and extrusion tube (17) where the extrusion head (19) is installed penetrates through the inside of the fixed seat (18). The output end of the second hydraulic rod (15) is inserted into the inside of the heating and extrusion tube (17). A second disassembly and assembly mechanism (3) is arranged on one side of the fixed seat (18), and a mounting box (211) is fixedly installed on one side of the sliding seat (14).

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