Control unit and vehicle
By designing a tightly fitted plug terminal and support structure in the air suspension ECU, the problem of poor vibration resistance is solved, stable connection and normal operation in a vibrating environment are achieved, and service life is extended.
Patent Information
- Application Number
- CN202422056049.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-23
AI Technical Summary
The existing air suspension electronic control unit (ECU) has poor vibration resistance, which causes internal parts to fall off due to vibration and affects normal operation.
A control unit is designed, including a driving member, a valve body, a connector and a housing. Through the tight fit between the plug terminal and the crimp hole, combined with the support of the support boss and the limit snap, the installation strength and position fixation of the circuit board are enhanced, and the circuit board is sealed with sealant to improve vibration resistance.
It improves the vibration resistance of the control unit, ensures the connection stability between the circuit board and the plug, ensures the normal operation of the control unit in a vibrating environment, and extends the service life.
Smart Images

Figure CN223085980U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of vehicles, and particularly to a control unit and a vehicle. Background Art
[0002] An air suspension electronic control unit, hereinafter referred to as ECU, is used to control and manage the air suspension of a vehicle. The ECU can be used to detect whether the air suspension is working properly, and the ECU can also control the air suspension to automatically compress or extend according to different road conditions in combination with the vehicle body height, so as to reduce or increase the ground clearance, thereby increasing the stability of the vehicle body and the passing performance on complex road conditions.
[0003] The ECU is mainly installed on the rear beam of the vehicle, and the vibration generated during the operation of the vehicle will be transmitted to the ECU through the rear beam. At present, the anti-vibration performance of the ECU is poor, resulting in the parts inside the ECU falling off due to vibration, affecting the normal operation of the ECU. Summary of the Utility Model
[0004] Based on this, it is necessary to provide a control unit and a vehicle for the problem of poor anti-vibration performance of the ECU.
[0005] A control unit includes:
[0006] A driving member;
[0007] A valve body, connected to the driving member, and the driving member is used to drive the valve body to act;
[0008] A connector includes a housing, a plug and a circuit board. The plug and the circuit board are both arranged on the housing. The plug is provided with plug terminals, and the circuit board is electrically connected to the driving member and is provided with crimping holes, and the plug terminals are crimped in the crimping holes.
[0009] In one embodiment, a plurality of support bosses are arranged on the housing, and all the support bosses are arranged around the periphery of the circuit board and are all abutted against one side of the circuit board;
[0010] The housing further includes a plurality of limiting buckles, and all the limiting buckles are arranged around the periphery of the circuit board and are all abutted against the other side opposite to the circuit board.
[0011] In one embodiment, an installation space and an opening communicating with the installation space are formed on the housing, and the plug terminals and the circuit board are both arranged in the installation space;
[0012] The connector further includes a cover plate, and the cover plate is installed on the housing and seals the opening.
[0013] In one of the embodiments, a plurality of protrusions are arranged on the surface of the shell around the opening, and all of the protrusions are in contact with the cover plate, so that a gap exists between the cover plate and the surface of the shell, and the gap is filled with sealant.
[0014] In one of the embodiments, one of the shell and the cover plate is provided with a mounting buckle, and the other is provided with a mounting hole, and the mounting buckle is buckled into the mounting hole.
[0015] In one of the embodiments, a heat dissipation boss and / or a grounding contact is protrudingly provided on a surface of the cover plate facing away from the installation space.
[0016] In one of the embodiments, the valve body is mounted on the housing and sealed with the housing, and the driving member is mounted on the valve body.
[0017] In one of the embodiments, the connector further comprises a conductive member, which is mounted on the housing and electrically connected to the circuit board;
[0018] The valve body is provided with a connection hole, the conductive member is passed through the connection hole and is electrically connected to the driving member.
[0019] In one of the embodiments, the conductive member sleeve is provided with a plug sealing ring, and the plug sealing ring is sealed to the connecting hole and the conductive member.
[0020] A vehicle comprises a control unit as described in any one of the above items.
[0021] In the above-mentioned control unit, the plug terminal is crimped into the crimping hole, so that the circuit board and the plug are connected to each other through the cooperation between the plug terminal and the crimping hole. After crimping, the plug terminal fits tightly against the inner wall of the crimping hole. Even under the condition of vibration, the plug terminal is not easy to fall out of the crimping hole. In this way, the connection between the circuit board and the plug can be made tighter, the vibration resistance of the control unit is improved, and the normal operation of the control unit is ensured. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the structure of a control unit in some embodiments of the present application;
[0023] Figure 2 for Figure 1 A schematic diagram of the structure of a connector in a control unit in an embodiment;
[0024] Figure 3 for Figure 1 A schematic diagram of the internal structure of the control unit in the embodiment;
[0025] Figure 4 for Figure 1Partial enlarged view of the internal structure of the control unit in the embodiment;
[0026] Figure 5 is Figure 1 Another partial enlarged view of the internal structure of the control unit in the embodiment;
[0027] Figure 6 is Figure 1 Schematic diagram of the structure of the cover plate of the control unit in the embodiment.
[0028] Explanation of reference numerals:
[0029] Driver 10;
[0030] Valve body 20; Connecting hole 21;
[0031] Connector 30; Housing 31; Plug 32; Plug terminal 33; Support boss 34; Limit buckle 35; Installation space 36; Open end 37;
[0032] Cover plate 38; Protruding point 39; Installation buckle 40; Installation card hole 41; Heat dissipation boss 42; Ground contact 43; Conductive part 44; Plug seal ring 45; Bottom terminal 46; Coil terminal hole 47; Valve body seal ring 48; Threaded hole 49; Conductive terminal 50. Detailed implementation manners
[0033] To make the above objects, features, and advantages of the present application more obvious and understandable, the following will describe the detailed implementation manners of the present application in conjunction with the accompanying drawings. Many specific details are set forth in the following description in order to fully understand the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present application. Therefore, the present application is not limited by the specific embodiments disclosed below.
[0034] In the description of the present application, it should be understood that if there are terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., the orientation or positional relationship indicated by these terms is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present application.
[0035] In addition, if the terms "first" and "second" appear, these terms are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In the description of this application, if the term "plurality" appears, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise specifically defined.
[0036] In this application, unless otherwise clearly stipulated and defined, if terms such as "installed", "connected", "joined", "fixed", etc. appear, these terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0037] In this application, unless otherwise clearly stipulated and defined, if there is a description such as a first feature being "on" or "under" a second feature, the meaning can be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature can mean that the first feature is directly above or obliquely above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. The first feature being "under", "beneath" and "underneath" the second feature can be that the first feature is directly below or obliquely below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0038] It should be noted that if an element is referred to as "fixed to" or "disposed on" another element, it can be directly on the other element or there can also be an intermediate element. If an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. If so, the terms "vertical", "horizontal", "up", "down", "left", "right" and similar expressions used in this application are only for illustrative purposes and do not represent the only implementation.
[0039] See Figure 1 、 Figure 2 and Figure 3, a control unit provided by an embodiment of the present application includes a connector 30, a valve body 20 and a driving member 10, wherein the connector 30 is electrically connected to the driving member 10, and the driving member 10 is transmission-connected to the valve body 20. The connector 30 is electrically connected to the control chip of the vehicle, and the control chip of the vehicle receives data from sensors at various locations of the vehicle and transmits the data to the connector 30. After receiving the data, the connector 30 analyzes the data and controls the driving member 10 to act according to the results of the analysis, thereby controlling the valve body 20 to be in different states through the driving member 10, and the medium flowing through the valve body 20 can switch the components of the vehicle to different states according to the different states of the valve body 20.
[0040] Taking the control unit controlling the air suspension of the vehicle as an example, after the connector 30 receives data from the road condition sensor and the vehicle height sensor, the sensor controls the action of the driver 10 based on the road condition and the vehicle height, and the driver 10 switches the state of the valve body 20, so that the air suspension is in a compressed, extended or maintained state, thereby adjusting the ground clearance of the vehicle body, increasing the stability of the vehicle body and the passability of complex road conditions.
[0041] It should be noted that, in addition to being used to control the air suspension, the control unit can also control other components of the vehicle, such as the rear wing, air conditioning, etc. The drive member 10 can be a motor, or an air pump, etc., which is not limited here.
[0042] The connector 30 includes a shell 31, a plug 32 and a circuit board (not shown in the figure). The plug 32 and the circuit board are both arranged in the shell 31. The plug 32 is used to connect to the main control chip of the vehicle and transmit the received data to the circuit board. The circuit board is connected to the driver 10 to control the driver 10 according to the data received by the plug 32, thereby controlling the action of the driver 10.
[0043] Among them, a plug terminal 33 is provided on the plug 32, and a crimping hole is provided on the circuit board. The plug terminal 33 is crimped into the crimping hole, so that the circuit board and the plug 32 are connected to each other through the cooperation of the plug terminal 33 and the crimping hole. After crimping, the plug terminal 33 fits tightly with the inner wall of the crimping hole. Even under the condition of vibration, the plug terminal 33 is not easy to fall out of the crimping hole. In this way, the connection between the circuit board and the plug 32 can be made tighter, the vibration resistance of the control unit is improved, and the normal operation of the control unit is ensured.
[0044] Specifically, the plug terminal 33 is a fisheye terminal, and the head size of the fisheye terminal is larger than the diameter of the crimping hole. After the fisheye terminal is crimped in the crimping hole under the action of external force, the head of the fisheye terminal will expand in the crimping hole, so that the head of the fisheye terminal can fit tightly with the inner wall of the crimping hole, thereby improving the connection strength between the plug terminal 33 and the crimping hole.
[0045] In some embodiments of the present application, refer to Figure 4 and Figure 5 , a plurality of supporting bosses 34 are provided on the housing 31. All the supporting bosses 34 are arranged around the periphery of the circuit board and are all abutted against one side of the circuit board, so as to support one side of the circuit board through the plurality of supporting bosses 34.
[0046] Furthermore, the housing 31 further includes a plurality of limiting buckles 35. All the limiting buckles 35 are arranged around the periphery of the circuit board and are all abutted against the other opposite side of the circuit board. In this way, the periphery of the circuit board is fixed between all the supporting bosses 34 and all the limiting buckles 35, effectively improving the installation strength of the circuit board on the housing 31. At the same time, the positions of the circuit board can also be limited by the plurality of limiting buckles 35 and supporting bosses 34, ensuring the assembly accuracy of the circuit board.
[0047] In some embodiments of the present application, a press is required for the crimping of the crimping holes of the circuit board and the plug terminals 33. To facilitate the operation of the press, the housing 31 is provided with an installation hole part and an opening 37 communicating with the installation space 36. The plug terminals 33 and the circuit board are both arranged in the installation space 36. During actual use, the press can press the circuit board onto the plug terminals 33 through the opening 37. The crimped circuit board and the plug terminals 33 do not require subsequent welding processes, resulting in more reliable contact and simpler technology.
[0048] In some embodiments, in addition to the plug terminals 33 being provided on the plug 32, a plurality of bottom terminals 46 are also provided inside the housing 31. The circuit board has a plurality of crimping holes, and a part of the plurality of bottom terminals 46 are crimped into the crimping holes on the circuit board to balance the force on the circuit board.
[0049] In some embodiments, the connector 30 is further provided with a plurality of coil terminal holes 47 inside the housing 31. The coil terminals of the vehicle can be directly pressed into the coil terminal holes 47 through an external tooling, so as to reduce the assembly difficulty of the connector 30 in the later stage.
[0050] During actual use, since the control unit is usually installed outside the vehicle, it will cause the control unit to be in direct contact with the external environment. The splashing water, water ingress, a large amount of dust, oil stains and the change of environmental temperature during the vehicle's driving will all affect the operation of the circuit board. For this reason, in some embodiments of the present application, refer to Figure 6 , the connector 30 further includes a cover plate 38. The cover plate 38 is installed on the housing 31 and seals the opening 37, so that the circuit board and the plug terminals 33 are both in a sealed environment, thereby reducing the influence of the external environment on the circuit board.
[0051] Among them, when the cover 38 is installed on the shell 31, sealant is needed to fill the gap between the cover 38 and the surface of the shell 31 to prevent moisture and dust from entering the installation space 36 through the gap between the cover 38 and the shell 31, thereby causing damage to the circuit board. However, if the sealant is filled directly between the cover 38 and the shell 31, the gap between the cover 38 and the shell 31 will be too small, resulting in the sealant being unable to enter the gap.
[0052] To this end, a plurality of protrusions 39 are provided on the surface of the shell 31 around the opening 37, and all the protrusions 39 are in contact with the cover plate 38, so that there is a gap between the cover plate 38 and the surface of the shell 31, and the gap is filled with sealant, so that the gap between the cover plate 38 and the surface of the shell 31 is increased by the protrusions 39, so that the sealant can smoothly enter the gap between the cover plate 38 and the shell 31, thereby better filling the gap between the cover plate 38 and the shell 31 and improving the sealing effect between the shell 31 and the cover plate 38.
[0053] In some embodiments, in order to install the cover plate 38 on the shell 31, a plurality of mounting holes 41 are provided on the cover plate 38, and the plurality of mounting holes 41 are arranged at intervals around the circumferential side wall of the cover plate 38. A plurality of mounting buckles 40 are provided on the shell 31, and the plurality of mounting buckles 40 are arranged at intervals on the circumferential side wall of the shell 31, and each mounting buckle 40 corresponds to one of the mounting holes 41, and the mounting buckle 40 can be snapped into the corresponding mounting hole 41, so that the cover plate 38 is installed on the shell 31.
[0054] It should be noted that in other embodiments, the cover plate 38 may be provided with a mounting buckle 40 , and the housing 31 may be provided with a mounting hole 41 , which is not limited here.
[0055] Specifically in some embodiments, a heat dissipation boss 42 is protruding from the surface of the cover plate 38 on one side away from the installation space 36, so as to increase the contact area between the cover plate 38 and the air through the heat dissipation boss 42, thereby improving the heat exchange efficiency between the cover plate 38 and the air, and further improving the heat dissipation effect of the connector 30. Among them, the cover plate 38 is made of metal material to further improve the heat exchange efficiency between the cover plate 38 and the air, and improve the heat dissipation efficiency of the connector 30.
[0056] Specifically, in some embodiments, a grounding contact 43 is protrudingly provided on the surface of the cover plate 38 on one side away from the installation space 36. The grounding contact 43 contacts metal parts such as the longitudinal beam of the vehicle to introduce the current on the cover plate 38 into the vehicle, thereby achieving the effect of grounding the cover plate 38.
[0057] In some embodiments of the present application, in order to make the overall volume of the control unit more compact and save the occupied area of the control unit, the valve body 20 is installed on the housing 31 and is hermetically connected to the housing 31. The housing 31 can not only support the valve body 20, but also form a seal on the surface of the valve body 20 through the housing 31, so that there is no need to additionally seal the valve body 20, achieving the effects of reducing the number of parts, reducing part control and process costs.
[0058] Specifically, a valve body sealing ring 48 is provided on the surface of the housing 31. When the valve body 20 is installed on the surface of the housing 31, the gap between the valve body 20 and the housing 31 can be filled through the valve body sealing ring 48, so that a sealed connection can be formed between the housing 31 and the valve body 20.
[0059] In some embodiments, since the driving member 10 needs to be electrically connected to the circuit board to receive signals from the circuit board, for this reason, the connector 30 further includes a conductive member 44. The conductive member 44 is installed on the housing 31 and is electrically connected to the circuit board. A connection hole 21 is provided on the valve body 20, and the conductive member 44 passes through the connection hole 21 and is electrically connected to the driving member 10. That is to say, through the connection hole 21, a space for the conductive member 44 to pass through can be formed inside the valve body 20, so that the connector 30 can be electrically connected to the driving member 10 located on the other side of the valve body 20.
[0060] Specifically in some embodiments, one end of the conductive member 44 extends into the installation space 36 and is provided with a conductive terminal 50. The conductive terminal 50 of the conductive member 44 is crimped in one of the crimping holes on the circuit board. Through the cooperation of the conductive terminal 50 and the crimping hole, while the conductive member 44 is electrically connected to the circuit board, the connection strength between the conductive member 44 and the circuit board can be ensured, and the anti-vibration ability of the control unit can be improved. Optionally, the conductive terminal 50 is also a fish-eye terminal.
[0061] In some embodiments of the present application, in order to fix the control unit on the vehicle, a threaded hole 49 is further provided on the circumferential side wall of the housing 31. The threaded hole 49 and the housing 31 are integrally formed by injection molding, which not only ensures the overall strength of the housing 31, but also makes it easier for the housing 31 to be assembled with other components of the vehicle.
[0062] The present application also provides a vehicle, including the control unit in any of the above embodiments. Since in the above control unit, even when vibrating, the plug terminal 33 is not easily detached from the crimping hole, the anti-vibration performance of the control unit is improved, ensuring the normal operation of the control unit. Therefore, the vehicle equipped with the above control unit can also have a good anti-vibration effect, improving the service life of the vehicle.
[0063] In some embodiments, the vehicle further includes an air suspension, and the control unit is configured to control the air suspension to be in a compressed, extended, or maintained state, thereby adjusting the ground clearance of the vehicle body and enhancing the stability of the vehicle body and its passability on complex road conditions.
[0064] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope described in this specification.
[0065] The above-described embodiments merely represent several implementation manners of the present application. The description thereof is relatively specific and detailed, but it should not be construed as a limitation on the scope of the patent application. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present application, several modifications and improvements can still be made, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent of the present application shall be subject to the appended claims.
Claims
1. A control unit, characterized in that, The control unit comprises: A driving member (10); A valve body (20) is connected to the driving member (10), and the driving member (10) is used to drive the valve body (20) to move; A connector (30) comprises a housing (31), a plug (32) and a circuit board, wherein the plug (32) and the circuit board are both arranged on the housing (31), and a plug terminal (33) is arranged on the plug (32); the circuit board is electrically connected to the driving member (10) and is provided with a crimping hole, and the plug terminal (33) is crimped into the crimping hole.
2. The control unit according to claim 1, characterized in that A plurality of supporting bosses (34) are arranged on the housing (31), and all of the supporting bosses (34) are arranged around the periphery of the circuit board and are in contact with one side of the circuit board; The housing (31) further comprises a plurality of limit buckles (35), and all of the limit buckles (35) are arranged around the periphery of the circuit board and are in contact with the other side opposite to the circuit board.
3. The control unit according to claim 1, characterized in that, The housing (31) is provided with an installation space (36) and an opening (37) communicating with the installation space (36); the plug terminal (33) and the circuit board are both arranged in the installation space (36); The connector (30) further comprises a cover plate (38), wherein the cover plate (38) is mounted on the housing (31) and seals the opening (37).
4. The control unit according to claim 3, characterized in that, The surface of the shell (31) is provided with a plurality of protrusions (39) surrounding the opening (37), and all of the protrusions (39) are in contact with the cover plate (38), so that a gap exists between the cover plate (38) and the surface of the shell (31), and the gap is filled with sealant.
5. The control unit according to claim 3, characterized in that One of the housing (31) and the cover plate (38) is provided with a mounting buckle (40), and the other is provided with a mounting hole (41), and the mounting buckle (40) is buckled into the mounting hole (41).
6. The control unit according to claim 3, characterized in that, A heat dissipation boss (42) and / or a grounding contact (43) is protrudingly provided on a surface of a side of the cover plate (38) facing away from the installation space (36).
7. The control unit according to claim 1, characterized in that, The valve body (20) is mounted on the housing (31) and is sealed to the housing (31); the driving member (10) is mounted on the valve body (20).
8. The control unit according to claim 6, wherein The connector (30) further comprises a conductive member (44), wherein the conductive member (44) is mounted on the housing (31) and is electrically connected to the circuit board; The valve body (20) is provided with a connection hole (21), and the conductive member (44) is passed through the connection hole (21) and is electrically connected to the driving member (10).
9. The control unit according to claim 8, characterized in that The conductive member (44) is sleeved with a plug sealing ring (45), and the plug sealing ring (45) is sealed on the connection hole (21) and the conductive member (44).
10. A vehicle, characterized in that, Comprising a control unit as claimed in any one of claims 1 to 9.