Ice cream filling and packaging machine
By designing an automation mechanism on the ice cream filling and packaging machine, the automation of ice cream filling, sealing and discharge is achieved, and the problem of low automation in the existing technology is solved, efficiency and quality are improved, and labor costs are reduced.
Patent Information
- Application Number
- CN202422102626.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The existing ice cream filling and packaging machines have low automation, resulting in low efficiency, high labor costs and poor packaging stability.
An ice cream filling and packaging machine is designed, including a rotating plate, a cup lower mechanism, a film lower part, a sealing mechanism, a spoon placing mechanism, a lower cover pressure gland mechanism and a finished product output mechanism. Through the coordinated work of the controller, it realizes automatic feeding, filling, sealing and discharge processes, and reduces manual intervention.
It improves packaging efficiency and quality, reduces labor costs, reduces artificial errors, and improves the stability and automation of packaging.
Smart Images

Figure CN223086402U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ice cream packaging, in particular to an ice cream filling and packaging machine. Background Art
[0002] The main components of an ice cream filling and packaging machine include two parts: filling and sealing, which are used to realize the industrial packaging of ice cream. During the operation of the existing ice cream filling and packaging machine, due to the single function of the equipment, usually only the filling and sealing parts are automatically processed, and the rest of the processes need to be manually operated, resulting in a low degree of automation of ice cream packaging, thus reducing the efficiency of the ice cream filling and packaging machine, increasing the labor cost, and there are many human errors due to the dependence of manual operation on the experience and state of the operator, affecting the stability of packaging. Summary of the Invention
[0003] The purpose of the utility model is to provide an ice cream filling and packaging machine, which can improve the degree of automation, thereby improving the packaging efficiency and quality, and reducing the investment in labor costs.
[0004] In order to achieve the above purpose, a specific implementation scheme of an ice cream filling and packaging machine provided by the utility model is as follows:
[0005] An ice cream filling and packaging machine includes:
[0006] A machine base;
[0007] A rotating disk, which is arranged on the machine base, and a lower cup mechanism, a lower film mechanism, a sealing mechanism, a spoon placing mechanism, a lower cover pressing mechanism and a finished product output mechanism are arranged on the machine base in sequence along the rotation direction of the rotating disk;
[0008] The feeding end of the lower cup mechanism, the feeding end of the lower film mechanism, the sealing end of the sealing mechanism, the feeding end of the spoon placing mechanism, the feeding end of the lower cover pressing mechanism and the feeding end of the feeding mechanism can all move close to or away from the rotating disk;
[0009] A plurality of fixed molds, which are hollow and arranged on the rotating disk in a circular array along the center of the rotating disk;
[0010] A controller, which is arranged on the machine base and is electrically connected to the lower cup mechanism, the lower film mechanism, the sealing mechanism, the spoon placing mechanism, the lower cover pressing mechanism and the finished product output mechanism respectively.
[0011] In some embodiments, the lower cup mechanism includes:
[0012] A first mounting plate, which is arranged on the machine base and is located above the rotating disk;
[0013] The first material receiving plate is disposed on the machine base and is located below the rotating disk.
[0014] The first accommodating member is disposed on the first mounting plate, and a plurality of cup bodies are stacked inside.
[0015] The first driving cylinder body is disposed in the machine base and is connected to the first material receiving plate.
[0016] The first adsorbing member is disposed on the first material receiving plate, and under the drive of the first driving cylinder body, it penetrates through the fixed mold to approach the first material discharging port opened on the first mounting plate and adsorbs the cup body in the first accommodating member.
[0017] In some embodiments, the lower cup mechanism further includes:
[0018] The swing cylinder is disposed at the bottom of the first mounting plate, and the piston extends above the first mounting plate and is connected with a pushing block.
[0019] Two clamping arms are rotatably disposed on both sides of the first mounting plate, the clamping ends are abutted against the outer wall of the cup body, and the clamping ends swing away from the cup body under the upward movement of the pushing block.
[0020] The reset spring is disposed between the two clamping arms and is connected to the two clamping arms.
[0021] In some embodiments, the lower film mechanism includes:
[0022] The second mounting plate is disposed on the machine base, is located above the rotating disk, and a plurality of sealing films are stacked on the second mounting plate.
[0023] The first guide rod is disposed at the bottom of the second mounting plate, and the other end is connected to the machine base.
[0024] The first lifting block is disposed on the first guide rod and is connected to the second driving cylinder body disposed in the machine base.
[0025] The first rotating shaft is disposed on the first lifting block, a second adsorbing member is disposed at one end close to the rotating disk, and a first rotating block is disposed at the other end.
[0026] The first rotating spring has one end connected to the first rotating block and the other end connected to the first lifting block.
[0027] The first guide plate is disposed at the bottom of the second mounting plate and is located at the side of the first rotating block.
[0028] The first flipping groove is opened on the side wall of the first guide plate facing the first rotating block.
[0029] In some embodiments, the sealing mechanism includes:
[0030] The first fixing bracket is arranged on the machine base;
[0031] The rotating plate is arranged on the top of the first fixing bracket and is rotatable relative to the first fixing bracket;
[0032] The sealing cylinder body is arranged on the top of the rotating plate and above the rotating disc;
[0033] The first pressing block is connected to the sealing cylinder body and approaches or moves away from the fixed mold under the drive of the sealing cylinder body;
[0034] The heating element is arranged in the first pressing block.
[0035] In some embodiments, the spoon placing mechanism includes:
[0036] The third mounting plate is arranged on the machine base and above the rotating disc;
[0037] The second accommodating member is arranged on the third mounting plate, and a plurality of spoons are stacked inside;
[0038] The blanking chute is opened at the bottom of the third mounting plate;
[0039] The blocking plate is arranged at the bottom of the third mounting plate and shields the blanking chute;
[0040] The third driving cylinder body is arranged at the side of the third mounting plate;
[0041] One end of the pushing plate is connected to the third driving cylinder body, and the other end extends into the blanking chute. Under the drive of the third driving cylinder body, the spoon in the blanking chute is pushed to the position of the second blanking opening opened on the blocking plate
[0042] In some embodiments, the lower cover pressing mechanism includes:
[0043] The fourth mounting plate is arranged on the machine base and above the rotating disc;
[0044] The third accommodating member is arranged on the top of the fourth mounting plate, and a plurality of covers are stacked inside;
[0045] The second guiding rod is arranged at the bottom of the fourth mounting plate, and the other end is connected to the machine base;
[0046] The second lifting block is arranged on the second guiding rod and is connected to the fourth driving cylinder body arranged in the machine base;
[0047] The second rotating shaft is arranged on the second lifting block. A seat body is arranged at one end close to the rotating disc, and a third adsorbing member is arranged in the seat body. A second rotating block is arranged at the other end;
[0048] The second rotating spring, one end of which is connected to the second rotating block and the other end of which is connected to the second lifting block;
[0049] The second guide plate is arranged at the bottom of the fourth mounting plate and on the side of the second rotating block;
[0050] The second flipping groove is formed on the side wall of the second guide plate facing the second rotating block.
[0051] In some embodiments, the finished product output mechanism includes:
[0052] The conveyor belt is arranged on the machine base and its end extends outside the machine base;
[0053] The mounting frame is arranged at one end of the conveyor belt located inside the machine base;
[0054] The discharging cylinder body is arranged on the mounting frame. The piston is connected with a discharging plate, and under the drive of the discharging cylinder body, it is clamped close to or away from the conveyor belt;
[0055] The clamping groove is formed on the discharging plate and is in clamping fit with the outer wall of the cup body;
[0056] The material guiding plate is arranged at the end of the conveyor belt close to the machine base.
[0057] In some embodiments, the machine base includes:
[0058] The base, and several columns are arranged on the top of the base;
[0059] The sealing door is arranged between every two adjacent columns and is hinged to any one of the columns;
[0060] The top cover is arranged on the top of the columns and, together with the columns and the sealing door, forms a first accommodating cavity. The rotating disk, the lower cup mechanism, the lower film mechanism, the sealing mechanism, the spoon placing mechanism, the lower cover pressing mechanism and the finished product output mechanism are all arranged in the first accommodating cavity;
[0061] The second accommodating cavity is arranged in the base;
[0062] The rotating motor is arranged in the second accommodating cavity and is in transmission connection with the rotating disk.
[0063] In some embodiments, the machine base includes:
[0064] The first light curtain photoelectric eye is arranged on the machine base, between the lower cup mechanism and the lower film mechanism, and its probe is located below the rotating disk and faces the position where the fixed mold penetrates through the rotating disk;
[0065] The second light curtain photoelectric eye is arranged on the machine base, between the lower film mechanism and the sealing mechanism. Its probe is located above the rotating disk and faces the fixed mold.
[0066] The filling station is formed between the first light curtain photoelectric eye and the lower film mechanism and is used for an external filling machine to fill materials into the containers in the fixed mold.
[0067] Based on the above technical solutions, an ice cream filling and packaging machine of the present utility model has the following beneficial effects compared with the prior art:
[0068] By arranging a rotating disk with a plurality of fixed molds on the machine base, and arranging a lower cup mechanism, a lower film mechanism, a sealing mechanism, a spoon placing mechanism, a lower cover capping mechanism and a finished product output mechanism on the machine base in sequence along the rotation direction of the rotating disk, and cooperating with the control of a controller arranged on the machine base and an external ice cream filling device, the ice cream filling and packaging machine can automatically perform operations such as feeding, filling, film placing, sealing, spoon placing, capping and discharging during the rotation of the rotating disk. The whole process requires no manual participation except for adding consumables, has little influence of human factors, realizes the technical purpose of improving the automation degree, thereby improving the packaging efficiency and packaging quality and reducing the investment in labor costs. Description of the Drawings
[0069] Figure 1 is a schematic structural diagram of the present utility model;
[0070] Figure 2 is a schematic structural diagram of the present utility model with some structures removed Figure 1 ;
[0071] Figure 3 is a schematic structural diagram of the present utility model with some structures removed Figure 2 ;
[0072] Figure 4 is a top view of the present utility model with the top cover removed;
[0073] Figure 5 is a schematic structural diagram of the lower cup mechanism of the present utility model;
[0074] Figure 6 is of the present utility model Figure 5 exploded view;
[0075] Figure 7 is a schematic structural diagram of the lower film mechanism of the present utility model;
[0076] Figure 8 is of the present utility model Figure 7 exploded view;
[0077] Figure 9Schematic diagram of the sealing mechanism of the present utility model;
[0078] Figure 10 of the present utility model Figure 9 sectional view;
[0079] Figure 11 Schematic diagram of the spoon placing mechanism of the present utility model;
[0080] Figure 12 of the present utility model Figure 11 exploded view;
[0081] Figure 13 Schematic diagram of the lower cover capping mechanism of the present utility model;
[0082] Figure 14 of the present utility model Figure 13 exploded view;
[0083] Figure 15 Schematic diagram of the finished product output mechanism of the present utility model.
[0084] Explanation of reference numerals:
[0085] 100, Machine base; 110, Column; 120, Sealing door; 130, Top cover; 140, First accommodating cavity; 141, First light curtain electric eye; 142, Second light curtain electric eye; 143, Filling station; 150, Second accommodating cavity; 151, Air storage tank; 152, Electric box; 153, Vacuum pump; 154, Rotating motor; 160, Opening; 170, Rotating disk; 180, Support rod; 190, Sliding wheel; 200, Fixed mold; 201, Fixed hole; 300, Lower cup mechanism; 310, First installation box; 320, First installation plate; 321, First accommodating member; 322, Cup body; 323, First blanking port; 330, First receiving plate; 331, First driving cylinder; 332, First connecting plate; 333, First adsorbing member; 340, Swing cylinder; 341, Pushing block; 350, Clamping arm; 351, Rotating member; 352, Rotating protrusion; 360, Return spring; 370, First limiting flange; 400, Lower film mechanism; 410, Second installation box; 420, Second installation plate; 421, Fourth accommodating member; 422, Cup sealing film; 423, Third blanking port; 430, First guide rod; 440, First lifting block; 441, First rotating shaft; 442, Second adsorbing member; 443, First rotating block; 450, First rotating spring; 460, First guide plate; 461, First flipping groove; 470, Second driving cylinder; 480, Second limiting flange; 490, First sliding disk; 500, Sealing mechanism; 510, First fixing frame; 520, Rotating plate; 521, Sealing cylinder; 530, First pressing block; 531, Heating member; 540, First buffer plate; 541, Buffer rod; 550, Second buffer plate; 551, Buffer sleeve; 560, Buffer spring; 570, Buffer guide rod; 600, Spoon placing mechanism; 610, Third installation box; 620, Third installation plate; 621, Second accommodating member; 622, Spoon body; 623, Blanking groove; 624, Through groove; 630, Partition board; 631, Second blanking port; 640, Third driving cylinder; 650, Pushing plate; 660, Second connecting plate; 700, Lower cover pressing mechanism; 710, Fourth installation box; 720, Fourth installation plate; 721, Third accommodating member; 722, Cover body; 723, Fourth blanking port; 730, Second guide rod; 740, Second lifting block; 741, Second rotating shaft; 742, Second rotating block; 743, Seat body; 744, Third adsorbing member; 750, Second rotating spring; 760, Second guide plate; 761, Second flipping groove; 770, Third limiting flange; 780, Second sliding disk; 790, Fourth driving cylinder; 800, Finished product output mechanism; 810, Conveyor belt; 820, Mounting frame; 830, Discharge cylinder; 840, Discharge plate; 841, Card slot; 850, Guide plate; 860, Lifting cylinder; 861, Lifting block; 900, Controller. Detailed implementation manner
[0086] For the convenience of understanding the present utility model, specific embodiments of the present utility model will be described in more detail below with reference to the accompanying drawings of the specification.
[0087] Unless otherwise specified or defined, the "first, second..." used herein is only for distinguishing names and does not represent a specific quantity or order.
[0088] Unless otherwise specified or defined, the term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0089] It should be noted that "fixed to" and "connected to" herein can be directly fixed or connected to an element, or indirectly fixed or connected to an element.
[0090] As Figures 1-4 shown, an ice cream filling and packaging machine provided in this embodiment includes a machine base 100. The machine base 100 includes a base. A plurality of columns 110 are provided on the top surface of the base. The plurality of columns 110 are distributed in a circular array. A sealing door 120 is provided between every two adjacent columns 110. The sealing door 120 is hinged to one of the columns 110 to achieve opening and closing. A top cover 130 is provided on the top of all the columns 110 for sealing the top, so that the columns 110, the sealing door 120, the top cover 130 and the base cooperate to form a first accommodation cavity 140. A rotating disk 170 is provided in the first accommodation cavity 140. A second accommodation cavity 150 is formed inside the base. A rotating motor 154 is provided in the second accommodation cavity 150. The motor shaft of the rotating motor 154 is connected to the rotating disk 170 to drive the rotating disk 170 to rotate.
[0091] The rotating motor 154 described in this embodiment adopts a motor in the prior art, as long as it can realize the rotation of the rotating disk 170, and the rotation angle and time are controllable. This embodiment preferably adopts a servo motor.
[0092] On the machine base 100, at a position inside the first accommodation cavity 140, a lower cup mechanism 300, a lower film mechanism 400, a sealing mechanism 500, a spoon placing mechanism 600, a lower cover pressing mechanism 700 and a finished product output mechanism 800 are sequentially arranged along the rotation direction of the rotating disk 170, so that during the process of the rotating disk 170 being driven to rotate by the rotating motor 154, the processes of cup body 322 feeding, filling, cup film 422 feeding, sealing, spoon body 622 feeding, cover body 722 feeding and capping, and discharging are sequentially realized.
[0093] A plurality of fixed molds 200 are provided on the rotating disk 170. The fixed molds 200 are hollow and form fixing holes 210 for placing the cup body 322, and the plurality of fixed molds 200 are arranged in a circular array.
[0094] A controller 900 is provided on any one of the sealing doors 120. The controller 900 is electrically connected to the lower cup mechanism 300, the lower film mechanism 400, the sealing mechanism 500, the spoon placing mechanism 600, the lower cover capping mechanism 700, and the finished product output mechanism 800 respectively.
[0095] An opening 160 is formed between the upright column 110 and the sealing door 120 for the finished product output mechanism 800 to extend to the outside of the first accommodating cavity 140, so as to discharge the filled ice cream cups.
[0096] A first light curtain electric eye 141 is provided on the machine base 100 at a position between the lower cup mechanism 300 and the lower film mechanism 400. The probe of the first light curtain electric eye 141 is located below the rotating disk 170 and towards the fixing hole 210 of the fixed mold 200, and is used to detect whether the cup body 322 is placed in the fixed mold 200 by the lower cup mechanism 300.
[0097] A filling station 143 is formed between the first light curtain electric eye 141 and the lower film mechanism 400. In actual use, it cooperates with the filling equipment to fill the ice cream into the cup body 322. The filling equipment can adopt the ice cream filling equipment in the prior art.
[0098] It can be understood that the filling station 143 can be Figure 4 as shown, either of the two first workstations and the second workstation located between the first light curtain electric eye 141 and the lower film mechanism 400 is acceptable.
[0099] A second light curtain electric eye 142 is provided between the lower film mechanism 400 and the sealing mechanism 500. The probe of the second light curtain electric eye 142 is located above the rotating disk 170 and towards the fixed mold 200, and is used to detect whether the lower film mechanism 400 places the cup sealing film 422 on the cup body 322.
[0100] Both the first light curtain electric eye 141 and the second light curtain electric eye 142 described in this embodiment are light curtain electric eyes in the prior art.
[0101] Moreover, the workstation corresponding to the second light curtain electric eye 142 can also be reserved for coding the cup sealing film 422.
[0102] A plurality of support rods 180 are provided at the bottom of the base 100 to support the base 100 and improve the placement stability. A plurality of sliding wheels 190 are also provided to improve the mobility of the base 100. It can be understood that either the support rod 180 or the sliding wheel 190 can be connected to the base 100 by using an existing lifting rod structure to avoid the situation where the sliding wheel 190 cannot touch the ground and cannot move when the support rod 180 is supporting, or the support rod 180 touches the ground and is damaged when the sliding wheel 190 is moving.
[0103] Combined Figure 5 with Figure 6 As shown, the lower cup mechanism 300 includes a first mounting box 310 fixed on the base 100. At the top of the first mounting box 310, there is a first mounting plate 320 located above the rotating disk 170. At one end of the top of the first mounting plate 320 near the rotating disk 170, there is a first accommodating member 321. The first accommodating member 321 is a structure with a cavity inside formed by a plurality of columns distributed in an annular array. A plurality of cup bodies 322 are stacked inside the first accommodating member 321. A first blanking port 323 is formed on the first mounting plate 320 so that the cup bodies 322 in the first accommodating member 321 can fall into the fixed mold 200 on the rotating disk 170 through the first blanking port 323.
[0104] A first driving cylinder body 331 is provided in the second accommodating cavity 150. The piston of the first driving cylinder body 331 is connected with a first connecting plate 332. A first receiving plate 330 is connected to the first connecting plate 332. A first adsorbing member 333 is provided on the first receiving plate 330. The first connecting plate 332 and the first receiving plate 330 are connected by a structure of a lifting shaft and a shaft sleeve. The first connecting plate 332 is located in the second accommodating cavity 150, and the first receiving plate 330 is located in the first accommodating cavity 140. The first receiving plate 330 and the first adsorbing member 333 adsorb the cup bodies 322 located in the first accommodating member 321 through the fixing hole 210 and the first blanking port 323 under the drive of the first driving cylinder body 331, so that the cup bodies 322 are fixed in the fixing hole 210 during the process of following the reset of the first adsorbing member 333, realizing the automatic feeding of the cup bodies 322.
[0105] The first driving cylinder body 331 described in this embodiment adopts an air cylinder or a hydraulic cylinder in the prior art. In this embodiment, an air cylinder is preferably used. The first adsorbing member 333 is a suction cup structure in the prior art.
[0106] It can be understood that during the feeding process of the cup body 322, a structure is required to prevent the cup body 322 from directly falling from the first blanking port 323. Therefore, a first limiting flange 370 is provided in the first blanking port 323. A number of elastic limiting pieces (not shown in the figure, the same below) are installed at the bottom of the first limiting flange 370 by means of screws or pin shafts. The elastic limiting pieces can elastically deform and at most partially block the bottom of the cup body 322 to play a role in supporting the cup body 322. The elastic limiting pieces are used to maintain the cup body 322 in the first accommodating member 321 under normal conditions, and under the adsorption force and reset force of the first adsorbing member 333, it breaks through the limitation of the elastic limiting pieces and separates from the other cup bodies 322 and enters the fixed mold 200.
[0107] Moreover, a mechanism capable of separating the stacked cup bodies 322 is required to avoid the situation where multiple cup bodies 322 are placed in the fixed mold 200 during a single blanking process. A swing cylinder 340 is provided at the bottom of the first mounting plate 320. The piston of the swing cylinder 340 extends to the top of the first mounting plate 320 and is connected with a pushing block 341. Two oppositely arranged clamping arms 350 are provided on the first mounting plate 320. One end of the clamping arm 350 is connected with a rotating member 351 that is rotatably connected to the first mounting plate 320, and the other end clamps on the outer wall of the cup body 322.
[0108] During use, first, the clamping arms 350 clamp on the outer wall of the cup body 322 on the upper layer of the cup body 322 at the bottommost layer. After the cup body 322 at the bottommost layer is adsorbed and taken away by the first adsorbing member 333, the rising of the piston rod of the swing cylinder 340 is used to drive the pushing block 341 to push the rotating protrusion 352 on the rotating member 351, so that the rotating member 351 rotates on the first mounting plate 320, driving the clamping arms 350 to swing and separate from the cup body 322, enabling the cup body 322 to descend to the position of the elastic limiting piece and then reset to clamp on the outer wall of the cup body 322 on the upper layer of the cup body 322 at the bottommost layer again.
[0109] A reset spring 360 is provided between the two clamping arms 350. Both ends of the reset spring 360 are connected to the clamping arm 350 on the same side, and are used to help the clamping arm 350 reset to clamp the cup body 322.
[0110] Combined with Figure 7 and Figure 8As shown, the lower film mechanism 400 includes a second mounting box 410 fixed on the machine base 100. At the top of the second mounting box 410, there is a second mounting plate 420 located above the rotating disk 170. At one end of the top of the second mounting plate 420 close to the rotating disk 170, there is a fourth receiving member 421. The fourth receiving member 421 is a structure with a cavity inside formed by a number of columns arranged in a circular array. A number of sealing cup films 422 are stacked in the fourth receiving member 421.
[0111] Between the bottom of the second mounting plate 420 and the machine base 100, there are two oppositely arranged first guide rods 430. On the first guide rods 430, there is a first lifting block 440. The first lifting block 440 is connected to a second driving cylinder 470 arranged in the second accommodating cavity 150 and reciprocates in the axial direction of the first guide rods 430 under the drive of the second driving cylinder 470.
[0112] On the first lifting block 440, there is a first rotating shaft 441. At the end of the first rotating shaft 441 close to the rotating disk 170, there is at least one second adsorbing member 442. In this embodiment, preferably two second adsorbing members 442 are provided. At the other end of the first rotating shaft 441, there is a first rotating block 443. On the first rotating block 443, there is a first rotating spring 450. The other end of the first rotating spring 450 is connected to the first lifting block 440 through structures such as screws or bolts. A first sliding disk 490 is connected to the first rotating block. At the bottom of the second mounting plate 420, there is a first guide plate 460 located on the side of the first rotating block 443. On the side wall of the first guide plate 460 facing the first rotating block 443, there is a first flipping groove 461. The outer peripheral wall of the first sliding disk 490 touches the side wall of the first guide plate 460 facing the first rotating block 443.
[0113] During actual use, the first lifting block 440 rises and falls in the axial direction of the first guide rods 430 under the drive of the second driving cylinder 470, thereby driving the first rotating block 443 arranged on the first rotating shaft 441 to rise and fall. During the rising process, the first sliding disk 490 enters the first flipping groove 461 under the action of the first rotating spring 450, causing the first rotating shaft 441 to rotate and turning the second adsorbing member 442 facing the rotating disk 170 to face the second mounting plate 420, so as to adsorb the sealing cup films 422 in the fourth receiving member 421. Similarly, during the descending process, the second adsorbing member 442 resets to face the rotating disk 170 and places the sealing cup films 422 on the cup body 322 of the fixed mold 200 for subsequent sealing.
[0114] It can be understood that a third blanking port 423 needs to be opened at the position of the second mounting plate 420 corresponding to the fourth receiving member 421 for blanking the cup sealing film 422, and a second limiting flange 480 is arranged in the third blanking port 423. Elastic limiting pieces similar to those at the bottom of the first limiting flange 370 are arranged at the bottom of the second limiting flange 480 to prevent the cup sealing film 422 from falling automatically.
[0115] It can be understood that a film pressing block 424 is arranged in the fourth receiving member 421 to press the cup sealing film 422 to improve the stability of the cup sealing film 422 in the fourth receiving member 421.
[0116] The second driving cylinder body 470 described in this embodiment adopts an air cylinder or a hydraulic cylinder in the prior art. An air cylinder is preferably used in this embodiment, and the second adsorbing member 442 is a suction cup structure in the prior art.
[0117] Combined Figure 9 and Figure 10 As shown in the figure, the sealing mechanism 500 includes a first fixing frame 510 arranged on the machine base 100. A rotatable rotating plate 520 is arranged at the top of the first fixing frame 510. A sealing cylinder body 521 is arranged at the top of the rotating plate 520. A first buffer plate 540 is connected to the bottom of the sealing cylinder body 521. Both sides of the first buffer plate 540 are connected to the rotating plate 520 through buffer guide rods 570. A buffer rod 541 is arranged at the bottom of the first buffer plate 540. A second buffer plate 550 with a buffer sleeve 551 is connected to the first buffer plate 540 in such a way that the buffer sleeve 551 is sleeved outside the buffer rod 541, and the buffer rod 541 can penetrate through the second buffer plate 550. A buffer spring 560 is arranged between the first buffer plate 540 and the second buffer plate 550. A first pressing block 530 is connected below the second buffer plate 550 by a plurality of columns. A heating member 531 is arranged inside the first pressing block 530, and the heating member 531 is electrically connected to the controller 900.
[0118] During actual use, the sealing cylinder body 521 is used to drive the first buffer plate 540 and the second buffer plate 550 to descend, so that the first pressing block 530 follows and descends to press on the cup sealing film 422 of the fixed mold 200. The heating member 531 is heated under the control of the controller 900 to heat the cup sealing film 422 so that the cup sealing film 422 and the cup body 322 are bonded together to realize the sealing treatment of the cup body 322.
[0119] During the descending process, the contraction of the buffer spring 560 and the structure that the buffer rod 541 can pass through the second buffer plate 550 to descend are used to buffer the pressure of the first pressing block 530 on the cup body 322, preventing the cup body 322 from being damaged due to excessive pressure.
[0120] The sealing cylinder body 521 described in this embodiment is a cylinder or a hydraulic cylinder in the prior art. A cylinder is preferably used in this embodiment, and the heating element 531 is an electric heating wire in the prior art.
[0121] Combined with Figure 11 and Figure 12 As shown in the figure, the spoon placing mechanism 600 includes a third mounting box 610 fixed on the machine base 100. A third mounting plate 620 is provided at the top of the third mounting box 610 and is located above the rotating disk 170. A second accommodating member 621 is provided at one end of the third mounting plate 620 close to the rotating disk 170. The second accommodating member 621 is a structure with a cavity inside formed by several columns distributed in an annular array. A number of spoon bodies 622 are stacked in the second accommodating member 621.
[0122] A blanking groove 623 is provided at the bottom of the third mounting plate 620, and a through groove 624 communicating with the blanking groove 623 is opened on the third mounting plate 620, so that the spoon bodies 622 in the second accommodating member 621 fall into the blanking groove 623 under the action of gravity. A blocking plate 630 is provided at the bottom of the third mounting plate 620 to prevent the spoon bodies 622 from directly falling from the blanking groove 623. A second blanking port 631 that matches the spoon bodies 622 and communicates with the blanking groove 623 is provided at one end of the blocking plate 630 close to the rotating disk 170 for the blanking of the spoon bodies 622.
[0123] A second connecting plate 660 is provided on the side wall of the third mounting plate 620 away from the rotating disk 170. A third driving cylinder body 640 is provided on the second connecting plate 660. The piston of the third driving cylinder body 640 is connected with a pushing plate 650. The end of the pushing plate 650 extends into the blanking groove 623 to push the spoon bodies 622 in the blanking groove 623 towards the position of the second blanking port 631, so that the spoon bodies 622 are sent out from the second blanking port 631 and fall onto the sealing film 422 of the ice cream cup after sealing treatment on the fixed mold 200.
[0124] The third driving cylinder body 640 described in this embodiment is a cylinder or a hydraulic cylinder in the prior art. A cylinder is preferably used in this embodiment.
[0125] Combined with Figure 13 and Figure 14 As shown in the figure, the lower cover pressing mechanism 700 includes a fourth mounting box 710 fixed on the machine base 100. A fourth mounting plate 720 is provided at the top of the fourth mounting box 710 and is located above the rotating disk 170. A third accommodating member 721 is provided at the top of one end of the fourth mounting plate 720 close to the rotating disk 170. The third accommodating member 721 is a structure with a cavity inside formed by several columns distributed in an annular array. A number of cover bodies 722 are stacked in the third accommodating member 721.
[0126] A fourth material discharge opening 723 for discharging the cover body 722 is formed in the fourth mounting plate 720. A third limiting flange 770 is arranged in the fourth material discharge opening 723, and an elastic limiting piece structure similar to the first limiting flange 370 is arranged at the bottom of the third limiting flange 770 for supporting the cover body 722 to prevent the cover body 722 from falling directly.
[0127] Two relatively arranged second guide rods 730 are arranged at the bottom of the fourth mounting plate 720. A second lifting block 740 is arranged on the second guide rods 730. The second lifting block 740 is connected to a fourth driving cylinder body 790 arranged in the second accommodating cavity 150 and reciprocates in the axial direction of the second guide rods 730 under the drive of the fourth driving cylinder body 790.
[0128] A second rotating shaft 741 is arranged on the second lifting block 740. A seat body 743 is arranged at one end of the second rotating shaft 741 close to the rotating disk 170. A third adsorbing member 744 is arranged in the seat body 743. The third adsorbing member 744 adsorbs the cover body 722 or covers the cover body 722 on the ice cream cup under the drive of the fourth driving cylinder body 790.
[0129] A second rotating block 742 is arranged at the other end of the second rotating shaft 741. A second rotating spring 750 is arranged on the second rotating block 742. The other end of the second rotating spring 750 is connected to the second lifting block 740 by means of screws or screw rods. A second sliding disk 780 is arranged on the second rotating block 742. A second guide plate 760 is arranged at the bottom of the fourth mounting plate 720 on the side of the second rotating block 742. A second flipping groove 761 is formed in the side wall of the second guide plate 760 facing the second rotating block 742. The outer peripheral wall of the second sliding disk 780 is in contact with the side wall of the second guide plate 760 facing the second rotating block 742.
[0130] During actual use, the second lifting block 740 rises and falls in the axial direction of the second guide rods 730 under the drive of the fourth driving cylinder body 790, thereby driving the second rotating block 742 arranged on the second rotating shaft 741 to rise and fall. During the rising process, the second sliding disk 780 enters the second flipping groove 761 under the action of the second rotating spring 750, causing the second rotating shaft 741 to rotate so that the seat body 743 and the third adsorbing member 744 facing the rotating disk 170 are rotated to face the fourth mounting plate 720, so as to adsorb the cover body 722 in the third accommodating member 721. Similarly, during the descending process, the seat body 743 and the third adsorbing member 744 are reset to face the rotating disk 170 to cover the cover body 722 on the cup body 322 of the fixed mold 200, so that the spoon body 622 is located between the sealing cup film 422 and the cover body 722, completing the filling and packaging of the ice cream cup.
[0131] The fourth driving cylinder block 790 described in this embodiment is a cylinder or a hydraulic cylinder in the prior art. A cylinder is preferably used in this embodiment. The third adsorbent 744 is a sucker structure in the prior art.
[0132] Combined with Figure 15 As shown, the finished product output mechanism 800 includes a conveyor belt 810 fixed on the machine base 100. The other end of the conveyor belt 810 extends outside the machine base 100 through the outlet. An installation frame 820 is provided on the part of the conveyor belt 810 inside the first accommodating cavity 140. A discharging cylinder block 830 is provided on the installation frame 820. A discharging plate 840 is provided on the piston of the discharging cylinder block 830. When the discharging plate 840 is in the initial state, the fixed mold 200 on the rotating disk 170 is located between the discharging plate 840 and the conveyor belt 810.
[0133] A clamping groove 841 is provided at one end of the discharging plate 840 close to the conveyor belt 810. The clamping groove 841 matches the outer wall of the cup body 322. Driven by the discharging cylinder block 830, the clamping groove 841 clamps the cup body 322, and drives the ice cream cup after filling and packaging onto the conveyor belt 810 for transportation outside the first accommodating cavity 140.
[0134] A guiding plate 850 is provided at one end of the conveyor belt 810 close to the rotating disk 170, for guiding the ice cream cup on the discharging plate 840 onto the conveyor belt 810.
[0135] It can be understood that a lifting cylinder block 860 is provided in the second accommodating cavity 150. The piston of the lifting cylinder block 860 extends into the first accommodating cavity 140 and is connected with a lifting block 861. The lifting block 861 can pass through the fixing hole 210, so that the ice cream cup on the fixed mold 200 can rise to a height that disengages from the fixed mold 200 under the action of the lifting cylinder block 860, so that the ice cream cup can be driven by the discharging plate 840 into the conveyor belt 810.
[0136] The lifting cylinder block 860 and the discharging cylinder block 830 described in this embodiment are cylinders or hydraulic cylinders in the prior art. A cylinder is preferably used in this embodiment.
[0137] Here, reference is made to Figure 3 , a gas storage tank 151, an electric box 152 and a vacuum pump 153 are provided in the second accommodating cavity 150. The gas storage tank 151 is used to connect and supply gas to all the cylinder blocks described in this embodiment. The electric box 152 is used to electrically connect and supply power to all the components that need electricity described in this embodiment. The vacuum pump 153 is used to connect with the first pressing block 530 to perform vacuum treatment on the first pressing block 530 during the hot pressing of the cup film 422, so as to achieve vacuum hot pressing and fusion.
[0138] When the ice cream filling and packaging machine of this embodiment is working, the first accommodating cavity 140 is closed by the sealing door 120 and the top cover 130, and only the opening 160 is left for discharging and opening some single sealing doors 120 for the pipelines of the filling equipment to enter for filling, thereby reducing the noise pollution of the ice cream filling and packaging machine during operation as a whole.
[0139] The working steps of an ice cream filling and packaging machine provided in this embodiment are as follows:
[0140] First, the controller 900 controls the cup placing mechanism 300 to start and place the cup body 322 into the empty fixed mold 200.
[0141] Then, the first light curtain photoelectric eye detects whether the cup body 322 has been placed.
[0142] Then, the first light curtain photoelectric eye feeds back to the controller 900 whether the cup body 322 has been placed, and the controller 900 controls the lower film mechanism 400 to place the cup sealing film 422 into the fixed mold 200 containing the cup body 322.
[0143] Then, the second light curtain photoelectric eye detects whether the cup sealing film 422 has been placed.
[0144] Then, the second light curtain photoelectric eye feeds back to the controller 900 whether the cup sealing film 422 has been placed, and the controller 900 controls the sealing mechanism 500 to perform hot melt sealing treatment on the cup sealing film 422 and the cup body 322 of the fixed mold 200 where the cup sealing film 422 has been placed.
[0145] Then, the controller 900 controls the spoon placing mechanism 600 to place the spoon body 622 on the ice cream cup that has been sealed.
[0146] Then, the controller 900 controls the lower cover pressing mechanism 700 to place the cover body 722 on the ice cream cup on which the spoon body 622 has been placed, and presses down the cover body 722 to make it cover and combine with the cup body 322.
[0147] Finally, the controller 900 controls the finished product output mechanism 800 to transport the filled and packaged ice cream cup out of the first accommodating cavity 140.
[0148] During the whole working process, the rotating disk 170 rotates a fixed angle at a rated time interval under the drive of the rotating motor 154, so that each mechanism operates continuously, improving the efficiency.
[0149] Based on the disclosure and teachings of the above specification, those skilled in the art to which the present utility model pertains can also make changes and modifications to the above embodiments. Therefore, the present utility model is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the present utility model should also fall within the protection scope of the claims of the present utility model. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present utility model.
Claims
1. An ice cream filling and packaging machine, characterized in that, Comprising: A machine base (100); A rotating disk (170), provided on the machine base (100), and a lower cup mechanism (300), a lower film sheet mechanism (400), a sealing mechanism (500), a spoon placing mechanism (600), a lower cover capping mechanism (700), and a finished product output mechanism (800) are sequentially provided on the machine base (100) along the rotation direction of the rotating disk (170); The feeding end of the lower cup mechanism (300), the feeding end of the lower film sheet mechanism (400), the sealing end of the sealing mechanism (500), the feeding end of the spoon placing mechanism (600), the feeding end of the lower cover capping mechanism (700), and the feeding end of the feeding mechanism can all move close to or away from the rotating disk (170); A number of fixed molds (200), which are hollow and provided on the rotating disk (170), and are arranged in a ring array along the center of the rotating disk (170); A controller (900), provided on the machine base (100), and is electrically connected to the lower cup mechanism (300), the lower film sheet mechanism (400), the sealing mechanism (500), the spoon placing mechanism (600), the lower cover capping mechanism (700), and the finished product output mechanism (800) respectively.
2. The ice cream filling and packaging machine according to claim 1, wherein The lower cup mechanism (300) includes: A first mounting plate (320), provided on the machine base (100) and located above the rotating disk (170); A first receiving plate (330), provided on the machine base (100) and located below the rotating disk (170); A first accommodating member (321), provided on the first mounting plate (320), and a number of cup bodies (322) are stacked inside; A first driving cylinder body (331), provided inside the machine base (100) and connected to the first receiving plate (330); A first adsorbing member (333), provided on the first receiving plate (330), and under the drive of the first driving cylinder body (331), penetrates through the fixed mold (200) to approach and adsorb the cup body (322) in the first accommodating member (321) at the first feeding port (323) opened on the first mounting plate (320).
3. The ice cream filling and packaging machine according to claim 2, characterized in that, The lower cup mechanism (300) further includes: A swing cylinder (340), provided at the bottom of the first mounting plate (320), and the piston extends above the first mounting plate (320) and is connected with a pushing block (341); Two clamping arms (350), rotatably provided on both sides of the first mounting plate (320), the clamping ends are in contact with the outer wall of the cup body (322), and the clamping ends swing away from the cup body (322) under the rising action of the pushing block (341); A return spring (360), provided between the two clamping arms (350) and connected to the two clamping arms (350).
4. The ice cream filling and packaging machine according to any one of claims 1-3, characterized in that, The lower film sheet mechanism (400) includes: A second mounting plate (420), provided on the machine base (100) and located above the rotating disk (170), and a number of them are stacked on the second mounting plate (420); A first guiding rod (430), provided at the bottom of the second mounting plate (420), and the other end is connected to the machine base (100); A first lifting block (440) is disposed on the first guide rod (430) and is connected to a second driving cylinder (470) disposed in the machine base (100); A first rotating shaft (441) is disposed on the first lifting block (440), with a second adsorption member (442) disposed at one end close to the rotating disk (170) and a first rotating block (443) disposed at the other end; A first rotating spring (450), one end of which is connected to the first rotating block (443), and the other end of which is connected to the first lifting block (440); A first guide plate (460) is provided at the bottom of the second mounting plate (420) and is located on the side of the first rotating block (443); The first turning groove (461) is formed on the side wall of the first guide plate (460) facing the first rotating block (443).
5. The ice cream filling and packaging machine according to any one of claims 1-3, characterized in that, The sealing mechanism (500) comprises: A first fixing frame (510) is disposed on the machine base (100); A rotating plate (520) is disposed on the top of the first fixing frame (510) and is rotatable relative to the first fixing frame (510); A sealing cylinder (521) is disposed on the top of the rotating plate (520) and is located above the rotating disk (170); A first pressing block (530) is connected to the sealing cylinder (521) and moves closer to or farther from the fixed mold (200) under the driving of the sealing cylinder (521); The heating element (531) is arranged in the first pressing block (530).
6. The ice cream filling and packaging machine according to any one of claims 1-3, characterized in that, The spoon placing mechanism (600) comprises: A third mounting plate (620) is disposed on the machine base (100) and is located above the rotating disk (170); A second receiving member (621) is disposed on the third mounting plate (620) and has a plurality of spoon bodies (622) stacked therein; A material discharge trough (623) is provided at the bottom of the third mounting plate (620); A blocking plate (630) is disposed at the bottom of the third mounting plate (620) and shields the material discharge chute (623); A third driving cylinder (640) is disposed on a side of the third mounting plate (620); A push plate (650) is connected to the third drive cylinder (640) at one end and extends into the feed chute (623) at the other end. The push plate (650) is driven by the third drive cylinder (640) to push the spoon body (622) in the feed chute (623) to the position of the second feed opening (631) provided on the blocking plate (630).
7. The ice cream filling and packaging machine according to any one of claims 1-3, characterized in that, The lower cover pressing mechanism (700) comprises: a fourth mounting plate (720) disposed on the machine base (100) and located above the rotating disk (170); A third receiving member (721), arranged on the top of the fourth mounting plate (720), with a plurality of cover bodies (722) stacked inside; A second guide rod (730), disposed at the bottom of the fourth mounting plate (720), the other end of which is connected to the machine base (100); A second lifting block (740) is disposed on the second guide rod (730) and is connected to a fourth driving cylinder (790) disposed in the machine base (100); The second rotating shaft (741) is provided on the second lifting block (740). A seat body (743) is provided at one end close to the rotating disk (170). A third adsorbing member (744) is provided in the seat body (743), and a second rotating block (742) is provided at the other end. One end of the second rotating spring (750) is connected to the second rotating block (742), and the other end is connected to the second lifting block (740). The second guiding plate (760) is provided at the bottom of the fourth mounting plate (720) and is located at the side of the second rotating block (742). The second flipping groove (761) is opened on the side wall of the second guiding plate (760) facing the second rotating block (742).
8. The ice cream filling and packaging machine according to claim 2 or 3, characterized in that The finished product output mechanism (800) includes: The conveyor belt (810) is provided on the machine base (100), and its end extends outside the machine base (100). The mounting frame (820) is provided at one end of the conveyor belt (810) located inside the machine base (100). The discharging cylinder body (830) is provided on the mounting frame (820). A discharging plate (840) is connected to the piston. Under the drive of the discharging cylinder body (830), it is clamped close to or away from the conveyor belt (810). The clamping groove (841) is opened on the discharging plate (840) and is in clamping fit with the outer wall of the cup body (322). The guiding plate (850) is provided at the end of the conveyor belt (810) close to the machine base (100).
9. The ice cream filling and packaging machine according to any one of claims 1 to 3, characterized in that, The machine base (100) includes: The base. A plurality of columns (110) are provided on the top of the base. The sealing door (120) is provided between every two adjacent columns (110) and is hinged to any one of the columns (110). The top cover (130) is provided on the top of the columns (110). It cooperates with the columns (110) and the sealing door (120) to form a first accommodating cavity (140). The rotating disk (170), the lower cup mechanism (300), the lower film mechanism (400), the sealing mechanism (500), the spoon placing mechanism (600), the lower cover capping mechanism (700), and the finished product output mechanism (800) are all provided in the first accommodating cavity (140). The second accommodating cavity (150) is provided in the base. The rotating motor (154) is provided in the second accommodating cavity (150) and is in transmission connection with the rotating disk (170).
10. The ice cream filling and packaging machine according to any one of claims 1-3, characterized in that The machine base (100) includes: The first light curtain electro-optical eye (141) is provided on the machine base (100), between the lower cup mechanism (300) and the lower film mechanism (400). Its probe is located below the rotating disk (170) and faces the position where the fixed mold (200) penetrates through the rotating disk (170). The second light curtain electro-optical eye (142) is provided on the machine base (100), between the lower film mechanism (400) and the sealing mechanism (500). Its probe is located above the rotating disk (170) and faces the fixed mold (200). The filling station (143) is formed between the first light curtain photoelectric eye (141) and the film unloading mechanism (400) and is used for a filling machine outside to fill materials into the container in the fixed mold (200).