Vertical packaging auxiliary tool for photovoltaic module

Abstract

The utility model discloses a photovoltaic module vertical packaging auxiliary tool which comprises a base, and the base is composed of three vertical beams and a cross beam which are arranged side by side. A supporting frame is connected between the top edge of the vertical frame and a frame of a cross beam on the base. A first supporting beam, a second supporting beam and a third supporting beam are arranged on the base, and the first supporting beam is connected with a bottom frame of the vertical frame in parallel; positioning blocks are arranged at the right ends of the first supporting beam and the third supporting beam; an L-shaped support is arranged on the upper end face of the top edge of the vertical frame, and a pair of adjusting grooves is formed in the L-shaped support. A top bolt is arranged on the front end face of the L-shaped support and connected with a top contact pad. A bottom contact pad is arranged on the front end face of the bottom edge of the vertical frame and connected with a bottom bolt arranged on the vertical frame. The stacking device has the advantages of being simple in structure, convenient to use and capable of improving stacking efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic module production, and more particularly to a vertical packaging auxiliary tooling for photovoltaic modules. Background Art

[0002] A photovoltaic module is a device that converts solar energy into electrical energy, mainly composed of eight major materials: solar cells, EVA, tempered glass, backsheet, solder tape, silicone, junction box, and frame.

[0003] A grading machine is a commonly used instrument in the production and testing of photovoltaic modules. Its function is to classify photovoltaic cell modules and ensure that modules with different power and voltage levels can match each other to achieve the best power generation efficiency.

[0004] Currently, in the industry, most grading is done by ordinary gantry transfer type and guide rail robot type. Usually, flat trays or side flipping by 90 degrees are used for grading, and then corresponding packaging operations are carried out. However, due to transportation and packing requirements, some large-sized photovoltaic modules need to be vertically packaged after production. For example, 210 half cells with a size of 2384*1303 need to be vertically graded and stacked. When using the existing tooling for grading operations, the robot movements and beats increase, and the time consumed is longer compared to ordinary flat placement.

[0005] Therefore, there is an urgent need for a vertical packaging auxiliary tooling for photovoltaic modules. Summary of the Utility Model

[0006] The technical problem to be solved by the utility model is to provide a vertical packaging auxiliary tooling for photovoltaic modules to solve the problems in the background art.

[0007] To solve the above technical problems, the following technical solutions are adopted in the utility model.

[0008] A vertical packaging auxiliary tooling for a photovoltaic module, comprising a horizontally arranged base, which is composed of three parallel vertical beams and a cross beam connected to the top ends of the vertical beams; a vertically arranged rectangular stand is provided in the middle of the base, and an inclined support frame is connected between the top edge of the stand and the frame of the cross beam on the base; on the part of the base where the stand is not provided, there are first support beam, second support beam, and third support beam arranged in parallel for placing trays, the first support beam is connected in parallel with the bottom frame of the stand, and the heights of the first support beam, second support beam, and third support beam increase in sequence; positioning blocks are arranged vertically at the right ends of the first support beam and the third support beam; an L-shaped bracket for adjusting the angle of the photovoltaic module is provided on the upper end surface of the top edge of the stand, and a pair of adjustment slots for the L-shaped bracket to move back and forth and equipped with bolts are provided on the L-shaped bracket; a top bolt is provided on the front end surface of the L-shaped bracket, and the top bolt is connected with a vertically arranged top contact pad; a bottom contact pad for cooperating with the top contact pad is provided on the front end surface of the bottom edge of the stand, and the bottom contact pad is connected with a bottom bolt arranged on the stand.

[0009] Further optimizing the technical solution, a longitudinally arranged middle rod is provided in the middle of the support frame, and several ladders connected to both sides of the support frame are provided on the middle rod.

[0010] Further optimizing the technical solution, a diagonal strengthening rod parallel to the support frame is connected to the middle of the vertically arranged frame in the stand, and the other end of the diagonal strengthening rod is connected to the vertical beam on the same side in the base.

[0011] Further optimizing the technical solution, a climbing platform horizontally arranged and connected to the stand is provided on the upper part of the support frame.

[0012] Further optimizing the technical solution, a horizontally arranged transverse strengthening rod is provided in the middle of the stand.

[0013] Further optimizing the technical solution, middle contact pads vertically arranged are connected to both ends of the transverse strengthening rod through adjusting screws.

[0014] Due to the adoption of the above technical solutions, the following technical progress is achieved by the present utility model.

[0015] The vertical packaging auxiliary tooling for a photovoltaic module provided by the present utility model can place and package the modules vertically; the positioning and fine-tuning functions for placing the trays are realized by setting the positioning blocks, top contact pads, and bottom contact pads. The present utility model is applicable to the requirements of various vertical palletizing, facilitates the separation of the tray and the tooling by the forklift, reduces the time of manual palletizing; and has the advantages of simple structure, convenient use, and can improve the palletizing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the present utility model;

[0017] Wherein: 1. Base, 2. Upright frame, 3. Support frame, 31. Ladder, 32. Intermediate rod, 4. Diagonal strengthening rod, 5. Working platform for climbing, 6. Horizontal strengthening rod, 7. First support beam, 8. Second support beam, 9. Third support beam, 10. Positioning block, 11. L-shaped bracket, 111. Adjustment groove, 12. Top bolt, 13. Top contact pad, 15. Bottom bolt, 16. Bottom contact pad, 17. Middle contact pad. Specific embodiments

[0018] The present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0019] A vertical packaging auxiliary tool for photovoltaic modules, in combination with Figure 1 As shown, it includes a base 1, an upright frame 2, a support frame 3, a ladder 31, an intermediate rod 32, a diagonal strengthening rod 4, a working platform for climbing 5, a horizontal strengthening rod 6, a first support beam 7, a second support beam 8, a third support beam 9, a positioning block 10, an L-shaped bracket 11, an adjustment groove 111, a top bolt 12, a top contact pad 13, a bottom bolt 15, a bottom contact pad 16, and a middle contact pad 17.

[0020] The base 1 is horizontally arranged and is composed of three parallel vertical beams and a cross beam connected to the top ends and upper end surfaces of the vertical beams.

[0021] A vertically arranged rectangular upright frame 2 is provided in the middle of the base 1, and an inclined support frame 3 is connected between the top edge of the upright frame 2 and the frame of the cross beam on the base 1. A longitudinally arranged intermediate rod 32 is provided in the middle of the support frame 3, and a plurality of ladders 31 connected to both sides of the support frame 3 are arranged on the intermediate rod 32.

[0022] A horizontally arranged working platform for climbing 5 is provided at the upper part of the support frame 3, and the working platform for climbing 5 is connected to the upright frame 2 to facilitate workers to climb.

[0023] On the part of the base 1 where the upright frame 2 is not provided, a first support beam 7, a second support beam 8, and a third support beam 9 are arranged in parallel, and the supporting surface formed by the first support beam 7, the second support beam 8, and the third support beam 9 is used to place the tray.

[0024] The first support beam 7 is connected in parallel with the bottom frame of the upright frame 2, and the heights of the first support beam 7, the second support beam 8, and the third support beam 9 increase in sequence, so that the tray is inclined to form an angle with the base. Vertical positioning blocks 10 are provided at the right ends of the first support beam 7 and the third support beam 9 to facilitate the limitation of the position of the tray.

[0025] The space formed below the base and the support beam is used for forklift operation to realize the handling of the tooling or the tray.

[0026] An L-shaped bracket 11 is provided on the upper end surface of the top edge of the vertical frame 2 for adjusting the angle of the photovoltaic module. A pair of adjustment slots 111 for the front and back movement of the L-shaped bracket 11 are provided on the L-shaped bracket 11, and bolts are provided in the adjustment slots 111 for connection with the vertical frame.

[0027] A top bolt 12 is provided on the front end surface of the L-shaped bracket 11, and a vertically arranged top contact pad 13 is connected to the top bolt. A bottom contact pad 16 for cooperating with the top contact pad 13 is provided on the front end surface of the bottom edge of the vertical frame 2, and the bottom contact pad 16 is connected to a bottom bolt 15 provided on the vertical frame 2 to make the angle of the placement space 90 degrees.

[0028] An inclined reinforcing rod 4 is connected to the middle of the vertically arranged side frame in the vertical frame 2. The inclined reinforcing rod 4 is arranged in parallel with the support frame 3, and the other end of the inclined reinforcing rod 4 is connected to the vertical beam on the same side in the base 1.

[0029] A horizontally arranged transverse reinforcing rod 6 is provided in the middle of the vertical frame 2, and vertically arranged middle contact pads 17 are connected to both ends of the transverse reinforcing rod 6 through adjusting screws.

[0030] When the utility model is actually used, the tray is placed on the supporting surface formed by the first supporting beam 7, the second supporting beam 8, and the third supporting beam 9, and the edge of the tray is closely attached to the vertical frame and the positioning block. The positions of the top contact surface and the bottom contact surface are adjusted according to the angle of the tray to form a 90-degree angle between the plane formed by the contraction of the top contact surface and the bottom contact surface and the supporting surface. After the robot grabs the photovoltaic module in place through six-axis movement, the module is vertically attached to the positions of the top contact surface and the bottom contact surface. After the full-tray stacking is completed, workers can perform the packing operation through the positions of the ladder and the elevated platform. After the packing operation is completed, the forklift can be inserted into the space between the first supporting beam 7, the second supporting beam 8, and the third supporting beam 9 to separate the tray assembly from the tooling for cyclic operation.

Claims

1. A vertical packaging auxiliary tooling for a photovoltaic module, characterized in that: Comprising a horizontally arranged base (1), the base (1) is composed of three vertically arranged parallel beams and a cross beam connected to the top ends of the vertical beams; a vertically arranged rectangular upright frame (2) is provided in the middle of the base (1), and an inclined support frame (3) is connected between the top edge of the upright frame (2) and the frame of the cross beam on the base (1); on the part of the base (1) where the upright frame (2) is not provided, there are first support beams (7), second support beams (8), and third support beams (9) arranged in parallel for placing trays, the first support beam (7) is connected in parallel with the bottom frame of the upright frame (2), and the heights of the first support beam (7), the second support beam (8), and the third support beam (9) increase in sequence; positioning blocks (10) are provided vertically at the right ends of the first support beam (7) and the third support beam (9); an L-shaped bracket (11) for adjusting the angle of the photovoltaic module is provided on the upper end face of the top edge of the upright frame (2), and a pair of adjustment slots (111) provided with bolts for the L-shaped bracket (11) to move back and forth are arranged on the L-shaped bracket (11); a top bolt (12) is provided on the front end face of the L-shaped bracket (11), and the top bolt is connected to a vertically arranged top contact pad (13); a bottom contact pad (16) for cooperating with the top contact pad (13) is provided on the front end face of the bottom edge of the upright frame (2), and the bottom contact pad (16) is connected to a bottom bolt (15) arranged on the upright frame (2).

2. The vertical packaging auxiliary tooling for a photovoltaic module according to claim 1, characterized in that: A longitudinally arranged middle rod (32) is provided in the middle of the support frame (3), and a number of ladders (31) connected to both sides of the support frame (3) are arranged on the middle rod (32).

3. The vertical packaging auxiliary tooling for a photovoltaic module according to claim 2, characterized in that: An inclined reinforcing rod (4) parallel to the support frame (3) is connected to the middle of the vertically arranged frame of the upright frame (2), and the other end of the inclined reinforcing rod (4) is connected to the vertical beam on the same side in the base (1).

4. The vertical packaging auxiliary tooling for a photovoltaic module according to claim 3, characterized in that: A horizontally arranged elevated platform surface (5) connected to the upright frame (2) is provided at the upper part of the support frame (3).

5. The vertical packaging auxiliary tooling for a photovoltaic module according to claim 1, characterized in that: A horizontally arranged transverse reinforcing rod (6) is provided in the middle of the upright frame (2).

6. The vertical packaging auxiliary tooling for a photovoltaic module according to claim 5, characterized in that: Vertical middle contact pads (17) are connected to both ends of the transverse reinforcing rod (6) through adjusting screws.

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