Oil product storage tank floating disc state monitoring device
By installing a wireless sensor system on the floating disk of the oil storage tank, the problems of low manual inspection efficiency and difficulty in maintaining wired sensors are solved, and remote monitoring of the floating disk status and data accuracy are improved.
Patent Information
- Application Number
- CN202422103957.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-29
AI Technical Summary
In the prior art, the monitoring of floating disk status of oil storage tanks depends on manual inspection and the installation and maintenance of wired sensor systems is difficult, making it difficult to ensure the real-time and accuracy of monitoring, especially in large storage tanks that are seriously disturbed by environmental factors.
It adopts a wireless sensor system, including the main explosion-proof box and the secondary explosion-proof box, with built-in energy supply module, inclination sensing module, wireless transmission module and temperature/gas sensing module, and wirelessly monitors the floating disk inclination angle and the internal temperature of the oil storage tank in real time through wireless means to reduce environmental interference.
Remote monitoring of floating disk inclination angle and internal temperature of oil storage tank is realized, improving the accuracy of monitoring data and system reliability, and reducing wiring costs and maintenance difficulties.
Smart Images

Figure CN223086700U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oil storage tank monitoring, and particularly relates to a monitoring device for the state of a floating roof of an oil storage tank. Background Technique
[0002] In the highly complex and safety-critical petrochemical industry, oil storage tanks, as the core facilities for storing and transporting various liquid fuels, their operating status is directly related to the production efficiency, economic benefits of enterprises, and the effectiveness of environmental protection. With the expansion of production scale and the improvement of automation level, more stringent requirements are put forward for the monitoring and management of oil storage tanks.
[0003] At present, the state monitoring of the floating roof of oil storage tanks mainly relies on manual inspections. This method is not only inefficient but also difficult to ensure the real-time and accuracy of monitoring. To overcome these deficiencies, some enterprises have begun to use wired sensor systems to monitor the floating roof, but this method has problems such as complex wiring, difficult maintenance, and high costs. Especially in large oil storage tanks, due to the huge volume and complex structure of the storage tanks, the installation and maintenance of wired sensors are extremely inconvenient and are easily affected by environmental factors, which affects the accuracy of monitoring data. Summary of the Utility Model
[0004] The utility model aims to solve at least one of the technical problems in the related technologies to some extent.
[0005] For this purpose, the purpose of the utility model is to provide a monitoring device for the state of a floating roof of an oil storage tank, which can remotely monitor the inclination angle of the floating roof and the internal temperature of the oil storage tank, avoid being interfered by environmental factors, and improve the accuracy of monitoring data.
[0006] To achieve the above object, the utility model provides a monitoring device for the state of a floating roof of an oil storage tank, including a main explosion-proof box, which is installed on the upper surface of the floating roof through a first mounting bracket; a first power supply module, a first inclination sensing module, a first wireless transmission module, and a temperature sensing module are installed inside the main explosion-proof box. Among them, the output end of the first power supply module is electrically connected to the first inclination sensing module, the first wireless transmission module, and the temperature sensing module; the first inclination sensing module is signal-connected to the first wireless transmission module; the temperature sensing probe of the temperature sensing module passes through the main explosion-proof box and extends to the outside, and the temperature sensing module is signal-connected to the first wireless transmission module.
[0007] The monitoring device for the state of a floating roof of the oil storage tank of the utility model can remotely monitor the inclination angle of the floating roof and the internal temperature of the oil storage tank, avoid being interfered by environmental factors, and improve the accuracy of monitoring data.
[0008] In addition, the monitoring device for the floating roof state of the oil storage tank proposed according to the above application may further have the following additional technical features:
[0009] Specifically, it further includes a plurality of secondary explosion-proof boxes; the secondary explosion-proof boxes are installed on the upper surface of the floating roof through a second mounting frame; a second power supply module, a second inclination sensing module, a second wireless transmission module, and a gas sensing module are installed inside the secondary explosion-proof boxes. Among them, the output end of the second power supply module is electrically connected to the second inclination sensing module, the second wireless transmission module, and the gas sensing module; the second inclination sensing module is signal-connected to the second wireless transmission module; the monitoring probe of the gas sensing module passes through the secondary explosion-proof box and extends to the outside, and the gas sensing module is signal-connected to the second wireless transmission module.
[0010] Specifically, the plurality of secondary explosion-proof boxes are evenly distributed in a ring along the edge of the upper surface of the floating roof.
[0011] Specifically, a plurality of infrared emitters are further installed inside the main explosion-proof box, and the infrared emitters correspond to the secondary explosion-proof boxes; the emission end of the infrared emitter passes through the main explosion-proof box and extends to the outside.
[0012] Specifically, an infrared receiver matching the infrared emitter is installed inside the secondary explosion-proof box, and the receiving end of the infrared receiver passes through the secondary explosion-proof box and extends to the outside.
[0013] Additional aspects and advantages of the present utility model will be partially given in the following description, partially will become obvious from the following description, or will be understood through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The above-mentioned and / or additional aspects and advantages of the present utility model will become obvious and easy to understand from the following description of the embodiments in conjunction with the drawings, where:
[0015] Figure 1 is a schematic structural diagram of the monitoring device for the floating roof state of the oil storage tank according to an embodiment of the present utility model;
[0016] Figure 2 is a schematic structural diagram of the main explosion-proof box of the monitoring device for the floating roof state of the oil storage tank according to an embodiment of the present utility model;
[0017] Figure 3 is a schematic structural diagram of the secondary explosion-proof box of the monitoring device for the floating roof state of the oil storage tank according to an embodiment of the present utility model;
[0018] Figure 4 is a schematic diagram of the distribution of the main explosion-proof box and the secondary explosion-proof box of the monitoring device for the floating roof state of the oil storage tank according to an embodiment of the present utility model.
[0019] As shown in the figure: 10, main explosion-proof box; 11, first power supply module; 12, first inclination sensing module; 13, first wireless transmission module; 14, first mounting bracket; 15, temperature sensing module; 16, infrared emitter; 20, secondary explosion-proof box; 21, second power supply module; 22, second inclination sensing module; 23, second wireless transmission module; 24, second mounting bracket; 25, gas sensing module; 26, infrared receiver; 30, floating roof. Specific embodiments
[0020] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention. On the contrary, the embodiments of the present invention include all changes, modifications and equivalents falling within the spirit and scope of the appended claims.
[0021] The oil storage tank floating roof state monitoring device according to the embodiments of the present invention will be described below with reference to the drawings.
[0022] As Figures 1 to 4 shown, the oil storage tank floating roof state monitoring device according to the embodiments of the present invention may include a main explosion-proof box 10, and the main explosion-proof box 10 is installed on the upper surface of the floating roof 30 through a first mounting bracket 14.
[0023] It should be noted that the main explosion-proof box 10 is fixedly connected to the first mounting bracket 14, and the first mounting bracket 14 can be installed on the upper surface of the floating roof 30 by bolts.
[0024] A first power supply module 11, a first inclination sensing module 12, a first wireless transmission module 13 and a temperature sensing module 15 are installed inside the main explosion-proof box 10.
[0025] Among them, the output end of the first power supply module 11 is electrically connected to the first inclination sensing module 12, the first wireless transmission module 13 and the temperature sensing module 15 in a parallel or series manner.
[0026] It should be noted that the first power supply module 11 is used to supply power to the first inclination sensing module 12, the first wireless transmission module 13 and the temperature sensing module 15. The first power supply module 11 can be a dry battery, and the dry battery is a prior art and will not be described in detail here.
[0027] The first inclination sensing module 12 is signal-connected to the first wireless transmission module 13.
[0028] It should be noted that the first inclination sensing module 12 is used to measure the inclination angle of the floating disc 30 and transmit the inclination angle parameter to the control terminal (not shown in the figure) through the first wireless transmission module 13; the first inclination sensing module 12 can be a three-axis gyroscope sensor, and the three-axis gyroscope sensor is a prior art, so it will not be elaborated here.
[0029] The temperature sensing probe of the temperature sensing module 15 passes through the main explosion-proof box 10 and extends to the outside, and the temperature sensing module 15 is signal-connected to the first wireless transmission module 13.
[0030] It should be noted that the temperature sensing module 15 is used to measure the internal temperature of the oil storage tank (not shown in the figure) and transmit the temperature parameter to the control terminal through the first wireless transmission module 13; the temperature sensing module 15 can be a corrosion-resistant thermal resistance temperature sensor, and the corrosion-resistant thermal resistance temperature sensor is a prior art, so it will not be elaborated here.
[0031] It should be noted that the first wireless transmission module 13 can be a data transfer unit, and the data transfer unit is a prior art, so it will not be elaborated here.
[0032] Specifically, during the actual operation, the relevant personnel fix the first mounting bracket 14 on the upper surface of the floating disc 30 through bolts to ensure stable installation, and fix the main explosion-proof box 10 on the first mounting bracket 14 to ensure the relative position stability of the main explosion-proof box 10 and the floating disc 30; install the first power supply module 11, the first inclination sensing module 12, the first wireless transmission module 13 and the temperature sensing module 15 inside the main explosion-proof box 10, and connect the circuits between the modules.
[0033] By setting each sensing module and the first wireless transmission module 13, the inclination angle of the floating disc 30 and the internal temperature of the oil storage tank can be monitored in real time, providing timely and accurate data support for the safe operation of the oil storage tank; potential problems such as the inclination of the floating disc 30 or abnormal temperature in the tank can be discovered in time, which helps to prevent the occurrence of safety accidents such as tank leakage and fire. The application of wireless transmission technology reduces the wiring cost and maintenance difficulty, and improves the reliability and maintainability of the system.
[0034] In an embodiment of the present invention, as Figure 3 shown, the above-mentioned floating disc state monitoring device for an oil storage tank further includes a plurality of secondary explosion-proof boxes 20, and the secondary explosion-proof boxes 20 are installed on the upper surface of the floating disc 30 through the second mounting brackets 24.
[0035] It should be noted that the secondary explosion-proof boxes 20 are fixedly connected to the second mounting brackets 24, and the second mounting brackets 24 can be installed on the upper surface of the floating disc 30 through bolts.
[0036] Inside the secondary explosion-proof box 20, a second power supply module 21, a second inclination sensing module 22, a second wireless transmission module 23, and a gas sensing module 25 are installed.
[0037] Among them, the output end of the second power supply module 21 is electrically connected to the second inclination sensing module 22, the second wireless transmission module 23, and the gas sensing module 25.
[0038] It should be noted that the second power supply module 21 is used to supply power to the second inclination sensing module 22, the second wireless transmission module 23, and the gas sensing module 25. The second power supply module 21 has the same function and type as the first power supply module 11.
[0039] The second inclination sensing module 22 is signal-connected to the second wireless transmission module 23.
[0040] It should be noted that the second inclination sensing module 22 has the same function and type as the first inclination sensing module 12; the second wireless transmission module 23 has the same function and type as the first wireless transmission module 13.
[0041] The monitoring probe of the gas sensing module 25 passes through the secondary explosion-proof box 20 and extends to the outside. The gas sensing module 25 is signal-connected to the second wireless transmission module 23.
[0042] It should be noted that the gas sensing module 25 is used to measure the oil and gas concentration inside the oil storage tank (not shown in the figure), and transmit the oil and gas concentration parameters to the control terminal through the second wireless transmission module 23; the gas sensing module 25 can be an explosion-proof electrochemical gas sensor. The explosion-proof electrochemical gas sensor is a prior art and will not be elaborated here.
[0043] It should be noted that the number of multiple secondary explosion-proof boxes 20 can be 4, 5, 6, 7, 8 secondary explosion-proof boxes 20, etc. The specific number is selected according to actual needs and will not be elaborated here.
[0044] In an embodiment of the present utility model, as Figure 4 shown, multiple secondary explosion-proof boxes 20 are evenly distributed in a ring along the upper surface edge of the floating disc 30.
[0045] It can be understood that near the edge of the floating disc 30 of the secondary explosion-proof box 20, when the floating disc 30 is deformed and oil and gas leaks, the gas sensing module 25 in the secondary explosion-proof box 20 can detect relevant gas parameters in a relatively timely manner and transmit the relevant parameters to the control terminal through the second wireless transmission module 23.
[0046] Furthermore, in an embodiment of the present utility model, as Figure 2 shown, multiple infrared emitters 16 are also installed inside the main explosion-proof box 10. The number of infrared emitters 16 is the same as that of the secondary explosion-proof boxes 20 and they correspond one by one.
[0047] The emitting end of the infrared emitter 16 passes through the main explosion-proof box 10 and extends to the outside.
[0048] The output end of the first power supply module 11 is electrically connected to the infrared emitter 16, and the first power supply module 11 supplies power to the infrared emitter 16.
[0049] It should be noted that the infrared emitter 16 is an explosion-proof infrared emitter, such as a mine intrinsically safe infrared emitter.
[0050] In an embodiment of the present utility model, as Figure 3 and Figure 4 shown, an infrared receiver 26 that is matched with the infrared emitter 16 is installed inside the secondary explosion-proof box 20, and the receiving end of the infrared receiver 26 passes through the secondary explosion-proof box 20 and extends to the outside.
[0051] The output end of the second power supply module 21 is electrically connected to the infrared receiver 26, and the second power supply module 21 supplies power to the infrared receiver 26.
[0052] The infrared receiver 26 is signal-connected to the second wireless transmission module 23.
[0053] It should be noted that the matching infrared emitter 16 and infrared receiver 26 are arranged opposite to each other, that is, the receiving end of the infrared receiver 26 in each secondary explosion-proof box 20 faces the emitting end of the corresponding infrared emitter 16 in the main explosion-proof box 10.
[0054] It should be noted that the area size of the receiving end of the infrared receiver 26 is selected according to actual needs. The larger the area of the receiving end of the infrared receiver 26, the higher the deformation degree of the floating disc 30 that can be accepted. The smaller the area of the receiving end of the infrared receiver 26, the lower the deformation degree of the floating disc 30 that can be accepted.
[0055] It should be noted that the infrared receiver 26 is an explosion-proof infrared receiver, such as a mine intrinsically safe infrared receiver.
[0056] It can be understood that the infrared emitter 16 emits an infrared signal to the corresponding infrared receiver 26. The infrared receiver 26 receives the infrared signal from the infrared emitter 16 and feeds back the received information to the control terminal, then it can be judged that the floating disc 30 has not undergone deformation exceeding the threshold; if the floating disc 30 is deformed, resulting in the straight-line path between a certain or some infrared emitters 16 and the corresponding infrared receivers 26 being blocked, the corresponding infrared receivers 26 will not be able to receive the infrared signal. After feeding back the un-received information to the control terminal, it can be judged that the floating disc 30 has undergone deformation exceeding the threshold.
[0057] It should be noted that the gas sensing module 25, the infrared transmitter 16, and the infrared receiver 26 in the embodiments of the present application are not in a state of running continuously. It is possible to set these three to perform monitoring periodically, or it is possible to set that after the relevant parameters detected by the first inclination sensing module 12, the second inclination sensing module 22, and the temperature sensing module 15 exceed the set thresholds, the gas sensing module 25, the infrared transmitter 16, and the infrared receiver 26 perform monitoring again. The specific operation method is selected according to actual needs and will not be elaborated here.
[0058] It should be noted that when the gas sensing module 25, the infrared transmitter 16, and the infrared receiver 26 perform monitoring, first, the gas sensing module 25 monitors the gas parameters inside the oil storage tank, and then the infrared transmitter 16 and the infrared receiver 26 detect whether the floating roof 30 has a deformation exceeding the threshold.
[0059] In summary, the floating roof state monitoring device for an oil storage tank in the embodiments of the present utility model can remotely monitor the inclination angle of the floating roof and the temperature inside the oil storage tank, avoid being interfered by environmental factors, and improve the accuracy of the monitoring data.
[0060] In the description of this specification, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present utility model, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically and clearly defined.
[0061] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.
[0062] Although the embodiments of the present utility model have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present utility model. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present utility model.
Claims
1. An oil storage tank floating roof condition monitoring device, characterized in that, It includes a main explosion-proof box, and the main explosion-proof box is installed on the upper surface of the floating roof through a first mounting frame; A first energy supply module, a first inclination sensing module, a first wireless transmission module and a temperature sensing module are installed inside the main explosion-proof box. Among them, The output end of the first energy supply module is electrically connected to the first inclination sensing module, the first wireless transmission module and the temperature sensing module; The first inclination sensing module is signal-connected to the first wireless transmission module; The temperature sensing probe of the temperature sensing module passes through the main explosion-proof box and extends to the outside, and the temperature sensing module is signal-connected to the first wireless transmission module.
2. The monitoring device for the floating roof state of the oil storage tank according to claim 1, wherein, It also includes a plurality of secondary explosion-proof boxes; The secondary explosion-proof boxes are installed on the upper surface of the floating roof through second mounting frames; A second energy supply module, a second inclination sensing module, a second wireless transmission module and a gas sensing module are installed inside the secondary explosion-proof box. Among them, The output end of the second energy supply module is electrically connected to the second inclination sensing module, the second wireless transmission module and the gas sensing module; The second inclination sensing module is signal-connected to the second wireless transmission module; The monitoring probe of the gas sensing module passes through the secondary explosion-proof box and extends to the outside, and the gas sensing module is signal-connected to the second wireless transmission module.
3. The oil storage tank floating roof status monitoring device according to claim 2, wherein, The plurality of secondary explosion-proof boxes are evenly distributed in a ring along the edge of the upper surface of the floating roof.
4. The oil storage tank floating roof status monitoring device according to claim 3, characterized in that A plurality of infrared emitters are also installed inside the main explosion-proof box, and the infrared emitters correspond to the secondary explosion-proof boxes; The emitting end of the infrared emitter passes through the main explosion-proof box and extends to the outside.
5. The oil storage tank floating roof status monitoring device according to claim 4, characterized in that, An infrared receiver matching the infrared emitter is installed inside the secondary explosion-proof box, and the receiving end of the infrared receiver passes through the secondary explosion-proof box and extends to the outside.