Transverse conveying and aligning device for large plates
By designing the transverse conveying alignment device of the conveying wheel assembly, alignment mechanism and compression wheel assembly, the problem of difficulty in transporting large plates is solved, and fast and accurate plate conveying and palletizing operations are achieved, which improves production efficiency and safety.
Patent Information
- Application Number
- CN202421514570.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing plate conveying devices have problems such as large area, inconvenient operation, low efficiency, especially the difficulty in transporting large-sized plates, and the inability to use conventional devices effectively.
A transverse conveying alignment device including a conveying wheel assembly, an alignment mechanism, an adsorption mechanism and a compression wheel assembly is designed to achieve rapid conveying, positioning and leveling of large plates through conveying rollers, alignment conveying chains, suction cups and compression wheels.
It realizes the rapid and precise transportation and palletization of large-scale plates, improves the safety and efficiency of forklift operation, reduces the number of fork placements, and adapts to the transportation needs of different specifications of plates.
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Figure CN223086804U_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sheet conveying equipment, and specifically relates to a lateral conveying and alignment device for large sheets. Background Technique
[0002] Since the metal sheets are in a whole pallet state and weigh more than two tons, a forklift is needed to fork them to the fixed working position of the device during loading. During the forking process, the rack and track parts of the conveying device cannot be touched. The existing racks are basically square structures or ultra-high racks, which have high requirements for the site and large floor areas, leaving very little safe space for the forklift to load, and multiple forking operations are required to properly place them at the fixed working position. There are problems such as the device being too large and inconvenient to operate.
[0003] Existing conveying devices mostly have a single-station strip layout, with the disadvantages of too long conveying lines, low efficiency, and being too large to occupy the production area and inconvenient for layout. The materials of conventional conveying devices are relatively light and small-sized, and the transfer operation is relatively easy. However, for sheets, especially large-sized sheets, the transfer weight specifications, length, width, and thickness specifications are all different, and different specifications need to be switched for use. Conventional conveying devices cannot be effectively used and have low production efficiency.
[0004] Based on this, the present invention designs a lateral conveying and alignment device for large sheets to solve the above problems. Summary of the Invention
[0005] The purpose of the present invention is to provide a lateral conveying and alignment device for large sheets to solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the present invention provides the following technical solution: A lateral conveying and alignment device for large sheets, including a conveying frame, a conveying wheel assembly for conveying large sheets is arranged on the conveying frame, an alignment mechanism is arranged on the conveying wheel assembly, and a sheet placement table for placing large sheets is arranged on one side of the conveying wheel assembly;
[0007] The conveying wheel assembly includes multiple groups of conveying rollers that rotate for conveying. The alignment mechanism includes alignment conveying chains arranged at the gaps between adjacent conveying rollers. The plurality of alignment conveying chains are integrally rotatably installed on an alignment lifting frame. A lifting cylinder for driving the alignment lifting frame to lift is arranged on the conveying frame. A butting plate is horizontally arranged at the front end or the rear end of the conveying wheel assembly. An adsorption mechanism for adsorbing large sheets is arranged above the conveying frame. The adsorption mechanism is installed on a beam frame through a transverse movement mechanism. The sheet placement table is located on one side below the beam frame. A staggered material port for facilitating the forklift to transfer multiple layers of large sheets is arranged on the front end face of the beam frame, and the front end face of the staggered material port is integrally rearward of the front end face of the sheet placement table.
[0008] As a further invention of the present invention: Two sets of roller teeth are installed at the rear end of each of the conveying rollers, and adjacent two of the conveying rollers are drivingly connected through the cooperation of the two sets of roller teeth and a roller chain. A driving motor for driving the roller chain to rotate is provided on the conveying wheel assembly.
[0009] As a further invention of the present invention: The transverse movement mechanism includes a transverse movement frame. Transverse movement sliders are fixed at the front and rear corners of the transverse movement frame. Transfer guide rails are horizontally installed on the front and rear sides of the top of the beam frame. The transverse movement sliders are slidably clamped on the corresponding transfer guide rails. A rack is horizontally installed on one side of the transfer guide rail. A transverse movement motor is installed on the transverse movement frame. A gear shaft is driven out from the transverse movement motor, and a transverse movement gear for meshing with the rack is installed at the end of the gear shaft.
[0010] As a further invention of the present invention: The suction cup mechanism includes a suction cup mounting frame. Multiple rows of suction cups are arranged in an array at the bottom of the upper part of the suction cup mounting frame. The whole of the suction cup mounting frame is vertically slidably arranged at the bottom of the transverse movement frame. A suction cup cylinder for driving the vertical sliding of the suction cup mounting frame is installed on the transverse movement frame.
[0011] As a further invention of the present invention: The suction cup mounting frame is horizontally installed at the bottom of the suction cup lifting frame. The suction cup lifting frame is sleeved on the left and right outer circles of the transverse movement frame. Multiple suction cup frame guide columns are vertically fixed on the left and right sides of the suction cup lifting frame respectively. Transverse frame sliders for slidably sleeving on the outer circles of the suction cup frame guide columns are fixedly installed on the left and right side walls of the transverse movement frame. The suction cup cylinder is fixedly installed upside down on the transverse movement frame. A hydraulic system is arranged on one side of the suction cup cylinder. The telescopic end of the suction cup cylinder is fixedly installed with the center point of the suction cup mounting frame.
[0012] As a further invention of the present invention: The plate placing table is arranged on the left side of the conveying wheel assembly. A pressing wheel assembly is erected above the right end of the conveying wheel assembly. The pressing wheel assembly includes a pressing wheel frame. A pressing cylinder is installed upside down on the pressing wheel frame. A downward pressing plate is fixed at the telescopic end of the bottom of the pressing cylinder. Multiple groups of pressing wheels are longitudinally rotatably installed on the downward pressing plate.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] The present invention can realize the rapid conveying and positioning of large-sized plates through the provided conveying wheel assembly and alignment mechanism, and can realize the transfer and conveying of multiple workstations in cooperation with the suction cup mechanism;
[0015] The present invention can ensure that when a forklift works, there is no possibility of any collision between the forklift forks and the machine frame through the setting of the misaligned material opening, and the efficiency of repeatedly forking goods is improved;
[0016] The pressing wheel assembly provided by the present invention can flatten large plates. Cooperating with the conveying wheel assembly and the alignment mechanism, it can achieve efficient conveying of flattened and aligned large plates, facilitating precise conveying and stacking operations of the plates. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic diagram of the overall structure of the present invention;
[0018] Figure 2 is Figure 1 a partial enlarged view of part A in
[0019] Figure 3 is a schematic diagram of the structure of the transverse movement frame and the suction cup lifting frame;
[0020] Figure 4 is Figure 1 the front view of
[0021] Figure 5 is Figure 4 a partial enlarged view of part B in
[0022] Figure 6 is Figure 4 a partial enlarged view of part C in
[0023] Figure 7 is Figure 1 a partial enlarged view of part D in , that is, a schematic diagram of the connection structure of the roller teeth and the roller chain in the present invention.
[0024] In the drawings, the list of components represented by each reference numeral is as follows:
[0025] Conveying frame 1, conveying wheel assembly 10, pressing wheel assembly 11, pressing wheel frame 12, pressing cylinder 13, lower pressing plate 14, pressing wheel 15, conveying roller 16, alignment lifting frame 17, alignment conveying chain 18, lifting cylinder 19, beam frame 2, transfer guide rail 20, rack on the frame 21, plate placement table 22, misaligned material opening 23, large plate 24, transverse movement frame 3, transverse movement slider 30, transverse movement motor 31, gear shaft 32, transverse movement gear 33, transverse frame slider 34, suction cup cylinder 35, hydraulic system 36, suction cup lifting frame 4, suction cup frame guide post 40, suction cup mounting frame 41, suction cup 42. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] Please refer to Figure 1-7 , the present invention provides a technical solution: a transverse conveying and alignment device for large plates, including a conveying frame 1, a conveying wheel assembly 10 for conveying large plates 24 is arranged on the conveying frame 1, an alignment mechanism is arranged on the conveying wheel assembly 10, and a plate placement table 22 for placing large plates 24 is arranged on one side of the conveying wheel assembly 10;
[0027] The conveying wheel assembly 10 includes a plurality of groups of conveying rollers 16 for rotating conveying, the alignment mechanism includes an alignment conveying chain 18 arranged at the gap between adjacent conveying rollers 16, and the plurality of alignment conveying chains 18 are integrally rotatably mounted on an alignment lifting frame 17, and the conveying frame 1 is provided with a lifting cylinder 19 for driving the alignment lifting frame 17 to lift and lower, and an alignment plate is transversely arranged at the front or rear end of the conveying wheel assembly 10, and an adsorption mechanism for adsorbing large plates 24 is arranged above the conveying frame 1, and the adsorption mechanism is installed on the beam frame 2 through a transverse movement mechanism, and the plate placing table 22 is located on one side below the beam frame 2, and the front end face of the beam frame 2 is provided with a dislocation material opening 23 for facilitating the forklift to transport multi-layer large plates 24, and the front end face of the dislocation material opening 23 is arranged as a whole at the rear end face of the plate placing table 22;
[0028] When working, Figure 1 , Figure 4 Here, the plate placement table 22 is arranged on the left side of the conveyor frame 1, which can be used as a discharging station or a loading station. The offset material port 23 is designed to be a large opening and offset backwards, mainly to facilitate the forklift frame of the forklift to go deeper backwards better, so that the fork wall frame will not hit the front beam of the beam frame 2, and the operator can take and put the large plate 24 more conveniently and quickly. When transportation is required, the transverse movement mechanism on the beam frame 2 drives the adsorption mechanism to move left and right to realize the transportation of the large plate 24 between the plate placement table 22 and the conveying wheel assembly 10. When the large plate 24 is driven by the adsorption mechanism to be placed on the conveying wheel assembly 10, multiple groups of conveying rollers 16 are responsible for the left and right transverse movement transportation, but in order to ensure that the position of each large plate 24 is accurately aligned, An alignment mechanism is provided here, i.e. an alignment conveyor chain 18 which is arranged at intervals between a plurality of groups of conveyor rollers 16. When the alignment conveyor chain 18 is working, the alignment lifting frame 17 is firstly driven to rise by the lifting cylinder 19, and the large plate 24 is lifted up by a plurality of alignment conveyor chains 18, and then the large plate 24 is moved forward or backward by the rotating alignment conveyor chain 18 until the large plate 24 is against the alignment plate to achieve alignment, and then the lifting cylinder 19 is driven to drive the alignment lifting frame 17 to descend as a whole, and the alignment conveyor chain 18 is located below the height of the conveyor roller 16, and then the plurality of groups of conveyor rollers 16 are driven to rotate, and the large plate 24 is conveyed and driven toward the next workstation, thereby completing the loading and unloading and alignment transfer and conveying functions of the large plate 24.
[0029] Wherein, two sets of roller teeth are installed at the rear end of each conveying roller 16, and two adjacent conveying rollers 16 are connected by transmission through the two sets of roller teeth and the roller chain, and the conveying wheel assembly 10 is provided with a driving motor for driving the roller chain to rotate;
[0030] When working, Figure 6, the two conveying rollers 16 here are connected by a roller chain between the two outer roller teeth, while the inner roller teeth are drivingly connected to the roller teeth of the adjacent conveying rollers 16 through a roller chain. Naturally, it is also possible to connect the two inner roller teeth with a roller chain, and the outer roller teeth are each connected to the adjacent left and right roller teeth through a roller chain, which will not be elaborated here.
[0031] Among them, the traversing mechanism includes a traversing frame 3. Traversing sliders 30 are fixed at the front and rear corners of the traversing frame 3. Transfer guide rails 20 are horizontally installed on the front and rear sides of the top of the beam frame 2. The traversing sliders 30 are slidably clamped on the corresponding transfer guide rails 20. A rack 21 is installed in parallel on one side of the transfer guide rail 20. A traversing motor 31 is installed on the traversing frame 3. A gear shaft 32 is driven and led out from the traversing motor 31. A traversing gear 33 for meshing and connecting with the rack 21 is installed at the end of the gear shaft 32;
[0032] During operation, as Figure 2 , Figure 3 shown, the traversing motor 31 penetrates and leads out the gear shaft 32. The front and rear ends of the gear shaft 32 are respectively meshed with the rack 21 through the traversing gears 33. When the traversing motor 31 drives the gear shaft 32 to rotate, the gear shaft 32 drives the traversing gears 33 to roll and move on the rack 21. Among them, the traversing sliders 30 cooperate with the transfer guide rails 20 to mainly guide and support 3, preventing the traversing gears 33 and the rack 21 from being overloaded. Thus, the traversing motor 31 can easily complete the left and right traversing action of 3 on 2 by controlling the rotation direction of the gear shaft 32.
[0033] Among them, the suction cup mechanism includes a suction cup mounting frame 41. Multiple rows of suction cups 42 are arranged in an array at the bottom of the suction cup mounting frame 41. The suction cup mounting frame 41 is vertically slidably arranged at the bottom of the traversing frame 3. A suction cup cylinder 35 for driving the vertical sliding of the suction cup mounting frame 41 is installed on the traversing frame 3;
[0034] Among them, the suction cup mounting frame 41 is horizontally installed at the bottom of the suction cup lifting frame 4. The suction cup lifting frame 4 is sleeved on the left and right outer circles of the traversing frame 3. A plurality of suction cup guide columns 40 are vertically fixed on the left and right sides of the suction cup lifting frame 4 respectively. Horizontal frame sliders 34 for slidably sleeving on the outer circles of the suction cup guide columns 40 are fixedly installed on the left and right side walls of the traversing frame 3. The suction cup cylinder 35 is fixedly installed upside down on the traversing frame 3. A hydraulic system 36 is arranged on one side of the suction cup cylinder 35. The telescopic end of the suction cup cylinder 35 is fixedly installed with the center point of the suction cup mounting frame 41;
[0035] During operation, the suction cup cylinder 35 drives and extends downward. The suction cup mounting bracket 41 is stressed and drives the suction cup lifting bracket 4. The suction cup lifting bracket 4 is vertically slidably mounted on the transverse moving frame 3 through the suction cup frame guide posts 40 and the transverse frame sliders 34. When the suction cup mounting bracket 41 is stressed downward, the suction cup mounting bracket 41 drives the entire suction cup lifting bracket 4 to move downward, thereby driving multiple suction cups 42 on the suction cup mounting bracket 41 to perform adsorption and discharging actions at an appropriate height.
[0036] Among them, the plate placing table 22 is arranged on the left side of the conveying wheel assembly 10. Above the right end of the conveying wheel assembly 10, a pressing wheel assembly 11 is erected. The pressing wheel assembly 11 includes a pressing wheel frame 12. An inverted pressing cylinder 13 is mounted on the pressing wheel frame 12. A downward pressing plate 14 is fixed to the telescopic end at the bottom of the pressing cylinder 13. Multiple groups of pressing wheels 15 are longitudinally rotatably mounted on the downward pressing plate 14;
[0037] During operation, the telescopic amount of the pressing cylinder 13 is adjusted according to the thickness of the large plate 24, so as to determine the distance between the pressing wheels 15 and the conveying wheel assembly 10, so that the plate can be flattened when passing through the pressing wheel assembly 11.
Claims
1. A lateral conveying and aligning device for large-sized plates, comprising a conveying frame (1), a conveying wheel assembly (10) for conveying large-sized plates (24) is arranged on the conveying frame (1), an aligning mechanism is arranged on the conveying wheel assembly (10), and a plate placing table (22) for placing large-sized plates (24) is arranged on one side of the conveying wheel assembly (10), characterized in that: The conveying wheel assembly (10) includes multiple groups of conveying rollers (16) that rotate and convey. The alignment mechanism includes an alignment conveying chain (18) disposed at the gap between adjacent conveying rollers (16). A plurality of the alignment conveying chains (18) are integrally rotatably mounted on an alignment lifting frame (17). An elevating cylinder (19) for driving the alignment lifting frame (17) to lift is provided on the conveying frame (1). A butting plate is horizontally disposed at the front end or the rear end of the conveying wheel assembly (10). An adsorption mechanism for adsorbing large plates (24) is provided above the conveying frame (1). The adsorption mechanism is mounted on a beam frame (2) through a transverse movement mechanism. The plate placing table (22) is located on one side below the beam frame (2). A misaligned material opening (23) for facilitating the forklift to transfer multiple layers of large plates (24) is provided on the front end face of the beam frame (2). The front end face of the misaligned material opening (23) is integrally rearward of the front end face of the plate placing table (22).
2. The lateral conveying and alignment device for large-sized plates according to claim 1, wherein: Two sets of roller teeth are installed at the rear end of each conveying roller (16). Adjacent conveying rollers (16) are drivingly connected through two sets of roller teeth and a roller chain. A driving motor for driving the roller chain to rotate is provided on the conveying wheel assembly (10).
3. A lateral conveying and aligning device for large plates according to claim 1, characterized in that: The transverse movement mechanism includes a transverse movement frame (3). Transverse movement sliders (30) are fixed at the front and rear corners of the transverse movement frame (3). Transfer guide rails (20) are horizontally installed on the front and rear sides of the top of the beam frame (2). The transverse movement sliders (30) are slidably clamped on the corresponding transfer guide rails (20). A rack (21) is horizontally installed on one side of the transfer guide rail (20). A transverse movement motor (31) is installed on the transverse movement frame (3). A gear shaft (32) is driven and led out from the transverse movement motor (31). A transverse movement gear (33) for meshing with the rack (21) is installed at the end of the gear shaft (32).
4. A lateral conveying and alignment device for large-sized plates according to claim 3, characterized in that: This horizontal conveying and alignment device for large plates further includes a suction cup mechanism. The suction cup mechanism includes a suction cup mounting frame (41). Multiple rows of suction cups (42) are arrayed at the bottom of the upper part of the suction cup mounting frame (41). The suction cup mounting frame (41) is integrally vertically slidably disposed at the bottom of the transverse movement frame (3). A suction cup cylinder (35) for driving the suction cup mounting frame (41) to vertically slide is installed on the transverse movement frame (3).
5. The lateral conveying and alignment device for large plates according to claim 4, characterized in that: The suction cup mounting frame (41) is horizontally installed at the bottom of a suction cup lifting frame (4). The suction cup lifting frame (4) is sleeved on the left and right outer circles of the transverse movement frame (3). A plurality of suction cup frame guide columns (40) are vertically fixed on the left and right sides of the suction cup lifting frame (4) respectively. Transverse frame sliders (34) for slidably sleeving on the outer circles of the suction cup frame guide columns (40) are fixedly installed on the left and right side walls of the transverse movement frame (3). The suction cup cylinder (35) is fixedly installed upside down on the transverse movement frame (3). A hydraulic system (36) is provided on one side of the suction cup cylinder (35). The telescopic end of the suction cup cylinder (35) is fixedly installed at the center point of the suction cup mounting frame (41).
6. The lateral conveying and alignment device for large-sized plates according to claim 1, characterized in that: The plate placing table (22) is arranged on the left side of the conveying wheel assembly (10), and a pressing wheel assembly (11) is erected above the right end of the conveying wheel assembly (10). The pressing wheel assembly (11) includes a pressing wheel frame (12), and a pressing cylinder (13) is installed upside down on the pressing wheel frame (12). A lower pressing frame plate (14) is fixed to the telescopic end at the bottom of the pressing cylinder (13), and multiple groups of pressing wheels (15) are longitudinally rotatably installed on the lower pressing frame plate (14).