Supporting device for substrate forming and substrate shaping equipment
By setting up a support device in the shaping furnace and supporting the partition plate with the support components, the problem of deformation of the partition plate in the shaping furnace is solved, extending the service life of the partition plate and improving the stability of production.
Patent Information
- Application Number
- CN202422230654.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-11
AI Technical Summary
When producing liquid crystal glass substrates using the overflow pull-down method, the partition plate is suspended in the shaping furnace and causes deformation, affecting production stability and partition life.
设计一种支撑装置,通过在定型炉内设置支撑组件对隔板进行支撑,包括支撑杆、辅助杆和伸缩杆,形成稳定的支撑结构,防止隔板变形。
It extends the service life of the partition, improves the production stability and the deformation resistance of the partition.
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Figure CN223087745U_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to glass processing equipment, and in particular to a support device for substrate forming and a substrate shaping equipment. Background Art
[0002] The overflow down-draw method is a method for manufacturing ultra-thin glass. Mainly, molten glass is injected into a wedge-shaped overflow trough, and the glass flows out from one place of the overflow trough, thereby manufacturing ultra-thin glass.
[0003] When using the overflow down-draw method to produce liquid crystal glass substrates, the problem of partition deformation easily occurs in the forming process. The main reason is that the partition is located in the shaping furnace in the substrate forming area, which is the core area of substrate production. Since the partition is in a suspended state in the furnace and its stress points are on the furnace walls at the far and near ends, the middle part is prone to deformation. Its deformation can interfere with the air flow state in the shaping furnace, resulting in a larger temperature fluctuation, and further affecting the quality data, which has a great impact on production. At the same time, the partition deformation will directly affect its service life.
[0004] In view of this, it is necessary to design a new support device for substrate forming that can overcome the above technical problems and effectively solve or alleviate the above technical problems. Summary of the Utility Model
[0005] The basic technical problem to be solved by the present disclosure is to provide a support device for substrate forming, which can use a support component to support the partition, prevent the partition from deforming, extend the service life of the partition, and improve the production stability.
[0006] Furthermore, the technical problem to be solved by the present disclosure is to provide a substrate shaping equipment, which can use a support component to support the partition, prevent the partition from deforming, extend the service life of the partition, and improve the production stability.
[0007] To solve the above technical problems, an embodiment of the present disclosure provides a support device for substrate forming, which is used in cooperation with a shaping furnace and includes a partition component disposed in the shaping furnace; and
[0008] at least one support component fixed on the inner wall of the shaping furnace for supporting the partition component.
[0009] In some embodiments, each support component includes a support rod that abuts against the partition component and is fixed on the inner wall of the shaping furnace.
[0010] In some embodiments, the support component further includes an auxiliary rod, and one ends of the support rod and the auxiliary rod are connected to each other, and the other ends are both connected to the inner wall of the shaping furnace.
[0011] In some embodiments, the support assembly further includes a telescopic rod and a telescopic control mechanism for driving the telescopic rod to extend or contract along the length direction of the support rod. The telescopic rod is connected to one end of the support rod away from the shaping furnace.
[0012] In some embodiments, the partition assembly includes a partition board and a main shaft disposed on one side of the partition board. Both ends of the main shaft are disposed on the opposite inner walls of the shaping furnace.
[0013] In some embodiments, a groove is provided on the support assembly, and the groove is fitted with the main shaft.
[0014] In some embodiments, a plurality of the support assemblies are provided and are spaced apart along the length direction of the partition assembly.
[0015] In some embodiments, the distance between adjacent support assemblies in the length direction of the partition assembly is 200 - 400 mm.
[0016] In some embodiments, the support assembly and most of the partition assemblies are structural members made of the same material.
[0017] Based on the above technical solutions of the support device for substrate shaping, the present disclosure further provides a substrate shaping device, which includes the support device for substrate shaping according to any of the above technical solutions.
[0018] Through the above technical solutions, the support device for substrate shaping provided by the present disclosure supports the barrier assembly by setting the support assembly, prevents the partition board from deforming, prolongs the service life of the partition board, and improves the production stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present disclosure. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0020] Figure 1 is a schematic structural diagram of the support assembly disclosed in the embodiments of the present disclosure;
[0021] Figure 2 is a schematic structural diagram of the partition assembly placed;
[0022] Figure 3 is a schematic structural diagram of the support device for substrate shaping disclosed in the embodiments of the present disclosure;
[0023] Figure 4 It is a schematic structural diagram of the groove disclosed in the embodiments of the present disclosure;
[0024] Figure 5 It is a schematic structural diagram of the telescopic rod disclosed in the embodiments of the present disclosure.
[0025] Description of the reference numerals in the drawings:
[0026] 1, shaping furnace; 2, partition assembly; 21, partition board; 22, main shaft; 3, support assembly; 31, support rod; 32, auxiliary rod; 33, telescopic rod; 34, telescopic control mechanism; 35, groove. Detailed implementation manners
[0027] The following further describes in detail the implementation manners of the present disclosure in conjunction with the drawings and embodiments. The detailed description and drawings of the following embodiments are used to exemplarily illustrate the principles of the present disclosure, but cannot be used to limit the scope of the present disclosure. The present disclosure can be implemented in many different forms, not limited to the specific embodiments disclosed herein, but including all technical solutions falling within the scope of the claims.
[0028] The present disclosure provides these embodiments to make the present disclosure thorough and complete, and fully convey the scope of the present disclosure to those skilled in the art. It should be noted that: unless otherwise specifically stated, the relative arrangements of components and steps, the components of materials, numerical expressions and values described in these embodiments should be interpreted as merely exemplary, rather than as limitations.
[0029] It should be noted that in the description of the present disclosure, unless otherwise stated, the meaning of "a plurality" is greater than or equal to two; the orientation or positional relationships indicated by terms such as "upper", "lower", "inner", "outer", etc. are only for the convenience of describing the present disclosure and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present disclosure. When the absolute position of the object being described changes, the relative position relationship may also change accordingly.
[0030] In addition, words such as "including" or "comprising" used in the present disclosure mean that the elements before the word cover the elements listed after the word, and do not exclude the possibility of also covering other elements.
[0031] It should also be noted that in the description of the present disclosure, unless otherwise clearly specified and defined, the terms "connected" and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present disclosure can be understood according to specific circumstances. All terms used in the present disclosure have the same meanings as those understood by those of ordinary skill in the art to which the present disclosure pertains, unless otherwise specifically defined. It should also be understood that terms defined in a general dictionary, such as, should be interpreted to have meanings consistent with their meanings in the context of the relevant art, and should not be interpreted in an idealized or overly formal sense, unless specifically defined as such here.
[0032] Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and devices should be regarded as part of the specification.
[0033] In the present disclosure, the length direction of the support rod 31 is the direction of the central axis of the support rod 31, and the length direction of the partition assembly 2 is the direction from the side where the partition assembly 2 is fixed to the inner wall of the shaping furnace 1 towards the opposite side of the partition assembly 2.
[0034] As Figures 1 to 5 shown, the present disclosure provides a support device for substrate shaping. This support device is used in cooperation with the shaping furnace 1 and includes a partition assembly 2 and at least one support assembly 3 disposed in the shaping furnace 1. The support assembly 3 is fixed to the inner wall of the shaping furnace 1 to support the partition assembly 2. For example, one side of the support assembly 3 is fixed to the inner wall of the shaping furnace 1, and the other end extends to the bottom of the partition assembly 2 to abut against the partition assembly 2 for support and fixation. Among them, the support assembly 3 can be seven, and is horizontally spaced 300 mm along the same horizontal plane below the partition assembly 2, abutting against the partition assembly 2 to support and reinforce the partition assembly 2, extending the service life of the partition assembly 2 and preventing the partition 21 from deforming and affecting the process.
[0035] As a specific implementation manner, as Figure 1 and Figure 3 shown, the support assembly 3 includes a support rod 31. The support rod 31 abuts against the partition assembly 2 and is fixed to the inner wall of the shaping furnace 1. Among them, one end of the support rod 31 can be fixed to the inner wall of the shaping furnace 1, and the other end extends below the partition assembly 2 to abut against the partition assembly 2 for support and fixation, extending the service life of the partition assembly 2 and preventing the partition 21 from deforming and affecting the process.
[0036] As a specific implementation manner, as Figure 1 、 Figure 3 and Figure 4As shown, the support assembly 3 further includes an auxiliary rod 32. One end where the support rod 31 and the auxiliary rod 32 are connected is interconnected, and the other end is connected to the inner wall of the shaping furnace 1, thereby forming a triangular shape to improve the stability of the support assembly 3. The auxiliary rod 32 plays a role in supporting the support rod 31. At the same time, the support rod 31 abuts against the lower part of the partition assembly 2 to support the partition assembly 2, extending the service life of the partition assembly 2 and preventing the partition plate 21 from deforming and affecting the process.
[0037] As a specific implementation manner, as Figures 1 to 5 shown, the support assembly 3 further includes a telescopic rod 33 and a telescopic control mechanism 34 for driving the telescopic rod 33 to extend or contract along the length direction of the support rod 31. The telescopic rod 33 is connected to the end of the support rod 31 far from the shaping furnace 1. For example, the telescopic control mechanism 34 is arranged at the end of the support rod 31 far from the shaping furnace 1, and the telescopic rod 33 is arranged on the telescopic control mechanism 34. The telescopic rod 33, the telescopic control mechanism 34, and the support rod 31 are on the same horizontal plane. The telescopic control mechanism 34 can be a hydraulic cylinder, a telescopic motor, etc. By controlling the telescopic rod 33 to extend or contract along the length direction of the support rod 31, the telescopic rod 33 can be extended to the lower part of the partition assembly 2, or can be extended to the lower part where the partition assembly 2 is deformed, and abut against the deformed part of the partition assembly 2 to support and fix the partition assembly 2. At the same time, it can provide targeted support for the case where the partition assembly 2 is deformed in different places, extending the service life of the partition assembly 2 and preventing the partition plate 21 from deforming and affecting the process.
[0038] As a specific implementation manner, as Figure 2 and Figure 3 shown, the partition assembly 2 includes a partition plate 21 and a main shaft 22 arranged on one side of the partition plate 21. Both ends of the main shaft 22 are arranged on the opposite inner walls of the shaping furnace 1. By arranging the main shaft 22 between the inner walls of the shaping furnace 1, the partition plate 21 is fixed in the shaping furnace 1 to fix the partition plate 21, extending the service life of the partition assembly 2 and preventing the partition plate 21 from deforming and affecting the process.
[0039] As a specific implementation manner, as Figures 2 to 5 shown, a groove 35 is provided on the support assembly 3, and the groove 35 is fitted with the main shaft 22. For example, an arc-shaped groove 35 is opened on the edge of the support rod 31 that abuts against the partition plate 21, which is consistent with the shape of the main shaft 22 and has a diameter not less than that of the main shaft 22, so that the main shaft 22 can be placed into the groove 35, enabling the partition assembly 2 to abut against the support assembly 3. The support rod 31 can abut against the partition plate 21 to support the partition plate 21, extending the service life of the partition assembly 2 and preventing the partition plate 21 from deforming and affecting the process.
[0040] As a specific implementation manner, as Figure 3As shown, a plurality of support components 3 are provided and are spaced along the length direction of the partition component 2. For example, there can be 7 support components 3, which are arranged parallel to each other at intervals of 300 mm on the same horizontal plane below the partition component 2. The support components 3 abut against the partition component to support and reinforce the partition component 2, extending the service life of the partition component 2 and preventing the partition plate 21 from deforming and affecting the process.
[0041] As a specific implementation manner, as Figure 3 shown, the support component 3 and the partition component 2 are structural members made of the same material. For example, both the support component 3 and the partition component 2 can be made of 310s stainless steel. In this way, the tensile strength, yield point, and plastic deformation ability of hot and cold processing of the support component 3 and the partition component 2 are kept consistent. This can ensure that the deformation amounts of the support component 3 and the partition component 2 are the same after being subjected to thermal expansion and contraction and pressure, avoiding mutual tearing and other forces between the support component 3 and the partition component 2, improving the use efficiency and extending the service life of the partition component 2, and preventing the partition plate 21 from deforming and affecting the process.
[0042] The present disclosure also provides a substrate shaping device. The shaping device has the support device for substrate shaping and the shaping furnace 1 in the above embodiments. The support component 3 can support and fix the partition component 2 arranged in the shaping furnace 1, extending the service life of the partition component 2 and preventing the partition plate 21 from deforming and affecting the process.
[0043] As a relatively most preferred implementation manner of the substrate shaping device in the present disclosure, as Figures 1 to 5As shown in the figure, it includes a shaping furnace 1 and a supporting device for substrate shaping arranged in the shaping furnace 1. Among them, the supporting device includes a partition component 2 arranged in the shaping furnace 1 and a plurality of supporting components 3 that support the partition component 2 and are arranged on the inner wall of the shaping furnace 1. The partition component 2 includes a partition board 21 and a main shaft 22 arranged on one side of the partition board 21. The main shaft 22 is arranged on the opposite inner walls of the shaping furnace 1 to fix the partition board 21 in the shaping furnace 1. The supporting component 3 includes a supporting rod 31, an auxiliary rod 32, and a telescopic rod 33. One end of the supporting rod 31 is fixed on the inner wall of the shaping furnace 1, and the other end abuts against the lower part of the partition board 21 to fix the partition board 21. Among them, taking the length of the partition board 21 as 2500mm as an example, the supporting components 3 can be set to 7, and the supporting components 3 are evenly and parallelly arranged under the partition board 21 along the length direction of the partition board 21, and the interval between adjacent supporting components 3 can be 300mm. One end of the auxiliary rod 32 is arranged on the inner wall of the shaping furnace 1, and the other end is connected to the end of the supporting rod 31 away from the shaping furnace 1 to form a triangle, improving the stability of the supporting component 3, extending the service life of the partition component 2, preventing the partition board 21 from deforming and affecting the process. A telescopic control mechanism 34 is arranged at the end of the supporting rod 31 away from the shaping furnace 1, and a telescopic rod 33 is arranged on the telescopic control mechanism 34. Among them, the telescopic control mechanism 34 can be a telescopic motor, etc. The telescopic motor can control the telescopic rod 33 to extend and retract along the length direction of the partition component 2, abut against the deformed position on the partition board 21, extending the service life of the partition component 2 and being applicable to partition boards 21 of different lengths at the same time. A groove 35 is also arranged on the supporting rod 31, and the groove 35 is fitted with the main shaft 22. For example, an arc-shaped groove 35 is opened on the edge of the supporting rod 31 that abuts against the partition board 21, which is the same as the shape of the main shaft 22 and the diameter is not less than the diameter of the main shaft 22, so that the main shaft 22 can be placed into the groove 35, making the partition component 2 abut against the supporting component 3. The supporting rod 31 can abut against the partition board 21 to support the partition board 21, extending the service life of the partition component 2 and preventing the partition board from deforming and affecting the process. The supporting component 3 and the partition component 2 are structural members supported by the same material. For example, both the supporting component 3 and the partition component 2 can be made of 310s stainless steel, so that the tensile strength, yield point, and plastic deformation ability of hot and cold processing of the supporting component 3 and the partition component 2 are kept consistent. In this way, it can be ensured that the deformation amounts of the supporting component 3 and the partition component 2 are the same after thermal expansion and contraction and pressure bearing, avoiding mutual tearing and other forces between the supporting component 3 and the partition component 2, improving the use efficiency and extending the service life of the partition component 2, and preventing the partition board 21 from deforming and affecting the process.
[0044] As can be seen from the above description, the advantages of the present disclosure are as follows. First, the supporting component 3 of the present disclosure supports the partition component 2 by abutting against it, extending the service life of the partition component 2 and preventing the deformation of the partition board 21 from affecting the process of substrate shaping.
[0045] Second, the support rod and the auxiliary rod of the present disclosure form a triangular structure, which improves the stability of the support assembly, further extends the service life of the partition assembly, and prevents the partition board from deforming and affecting the process.
[0046] So far, the embodiments of the present disclosure have been described in detail. To avoid obscuring the concept of the present disclosure, some details known in the art have not been described. Those skilled in the art can fully understand how to implement the technical solutions disclosed herein based on the above description.
[0047] Although some specific embodiments of the present disclosure have been described in detail by way of examples, those skilled in the art should understand that the above examples are only for illustration and not for limiting the scope of the present disclosure. Those skilled in the art should understand that the above embodiments can be modified or partial technical features can be equivalently replaced without departing from the scope and spirit of the present disclosure. In particular, as long as there is no structural conflict, the various technical features mentioned in each embodiment can be combined in any way.
Claims
1. A supporting device for substrate forming, which is used in cooperation with a shaping furnace (1), characterized in that, Comprising: A partition component (2), which is arranged inside the shaping furnace (1); And At least one support component (3), which is fixed on the inner wall of the shaping furnace (1) for supporting the partition component (2).
2. The supporting device for substrate forming according to claim 1, wherein Each support component (3) includes a support rod (31), and the support rod (31) abuts against the partition component (2) and is fixed on the inner wall of the shaping furnace (1).
3. The support device for substrate forming according to claim 2, wherein The support component (3) further includes an auxiliary rod (32), one ends of the support rod (31) and the auxiliary rod (32) that are connected are connected to each other, and the other ends are both connected to the inner wall of the shaping furnace (1).
4. The supporting device for substrate forming according to claim 2, characterized in that, The support component (3) further includes a telescopic rod (33) and a telescopic control mechanism (34) for driving the telescopic rod (33) to extend or contract along the length direction of the support rod (31), and the telescopic rod (33) is connected to the end of the support rod (31) far away from the shaping furnace (1).
5. The support device for substrate forming according to any one of claims 1-4, characterized in that, The partition component (2) includes a partition plate (21) and a main shaft (22) arranged on one side of the partition plate (21), and both ends of the main shaft (22) are arranged on the opposite inner walls of the shaping furnace (1).
6. The support device for substrate forming according to claim 5, wherein, A groove (35) is arranged on the support component (3), and the groove (35) is fitted with the main shaft (22).
7. The supporting device for substrate forming according to claim 1, characterized in that, The support components (3) are arranged in a plurality and are spaced apart along the length direction of the partition component (2).
8. The supporting device for substrate forming according to claim 7, wherein, The distance between adjacent support components (3) in the length direction of the partition component (2) is 200 - 400 mm.
9. The support device for substrate forming according to any one of claims 1-4, characterized in that, The support component (3) and the partition component (2) are structural members made of the same material.
10. A substrate shaping device, characterized in that, Comprising a shaping furnace (1) and a support device for substrate shaping according to any one of claims 1 - 9.