Automatic horsetail lining material laying device and sewing equipment

By designing an automatic laying device for ponytail lining material, the cyclic rotation of ponytail hair is synchronized with the fabric, which solves the problems of high cloth shrinkage rate and large material loss after sewing by the template machine, and improves the sewing efficiency and effect.

CN223088066UActive Publication Date: 2025-07-11BULLMER ELECTROMECHANICAL TECH
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Patent Information

Application Number
CN202422169809.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-07-11
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

The existing template machines have poor shrinkage after sewing, and the production efficiency is low and the material loss is large when using ponytail lining materials.

Method used

An automatic laying device for ponytail lining material is designed to rotate the ponytail lining by driving the assembly. The ponytail hair is reciprocated and used as a ponytail lining during stitching to ensure that its movement direction is consistent with the fabric and will be automatically pulled out after sewing.

Benefits of technology

Improves the sewing efficiency of ponytail lining, reduces material loss, improves sewing effect, and prevents fabric wrinkles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic laying device for horsetail interlining material, which relates to the technical field of sewing equipment, and comprises a support body and horsetail hair, one end of the horsetail hair is fixed on the support body, the other end of the horsetail hair is suspended, and a driving component drives the support body to rotate, so that all the horsetail hair circularly rotates. The moving direction of the horsetail hair right opposite to the sewing needle is the same as the moving direction of the cloth, the horsetail hair is used for being sewn by the sewing thread when the cloth is sewn and drawn out after sewing is completed, the horsetail hair is clamped between the sewing thread and the cloth during sewing, a certain space is occupied, the horsetail hair bears certain pressure, and the cloth moves along a straight line after sewing is completed. The horsetail hair rotates around the axis, and the horsetail hair can be drawn out of the sewing thread after moving by a certain distance. According to the device provided by the utility model, the horsetail interlining can be automatically laid, the horsetail hair material is continuously and circularly used, the loss of the material can be effectively reduced, sewing is completed while the horsetail interlining disc rotates, and the sewing efficiency of the horsetail interlining can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sewing equipment, and further relates to an automatic laying device for horsehair interlining materials and a sewing equipment. Background Art

[0002] In the field of garment manufacturing, a template machine usually refers to a sewing equipment, which combines garment template technology for practical application. This template sewing machine can sew automatically according to a preset template, improving sewing efficiency and product quality.

[0003] Currently, the shrinkage rate of the fabric after sewing by the template machines on the market is poor, and obvious fold marks can be visually felt. To address this situation, garment manufacturers mostly adopt the method of laying horsehair interlining during sewing to solve the problem. Horsehair interlining has horsehair arranged in a horse-tail shape. When sewing, the horsehair is sewn into the fabric. The horsehair occupies a certain space and bears the tension of the sewing thread. After sewing is completed, the whole horsehair interlining is pulled out, which can prevent the fabric from wrinkling. This practice improves the sewing effect while reducing the production efficiency of workers and causing a large amount of material loss.

[0004] For those skilled in the art, how to improve the efficiency of sewing horsehair interlining and reduce material loss is a technical problem that needs to be solved currently. Summary of the Utility Model

[0005] The core of the utility model is to provide an automatic laying device for horsehair interlining materials. The horsehair interlining disk can rotate around an axis, so that the horsehair can be used as horsehair interlining in a cycle when sewing, improving the sewing efficiency of horsehair interlining and reducing material loss. The specific scheme is as follows:

[0006] An automatic laying device for horsehair interlining materials, comprising a horsehair interlining disk and a driving component. The horsehair interlining disk includes a support body and horsehair. One end of the horsehair is fixed to the support body and the other end is suspended.

[0007] The driving component is used to drive the support body to rotate, so that the horsehair rotates cyclically. The moving direction of the horsehair facing the sewing needle is the same as the moving direction of the fabric. The horsehair is used to be sewn by the sewing thread when sewing the fabric and is pulled out after sewing is completed.

[0008] Optionally, the outer edge of the support body is radially fixedly installed with the horsehair, and the horsehair is arranged in a plane.

[0009] The support body rotates around a vertical rotating shaft.

[0010] Optionally, the support body is provided with a hollow annular disk. The inner edge of the support body is radially fixedly installed with the horsehair, and the horsehair is arranged in a plane.

[0011] The support rotates around a vertical rotating shaft.

[0012] Optionally, a cylinder is provided on the support, one end of the support is fixedly installed with the horsehair, and the horsehair is arranged in a cylindrical space.

[0013] The support rotates around a horizontal rotating shaft.

[0014] Optionally, the driving assembly includes a motor, a synchronous belt, a first synchronous pulley, a second synchronous pulley, and a synchronous pulley shaft. The motor is used to drive the first synchronous pulley to rotate, so that the synchronous belt rotates and drives the second synchronous pulley to rotate. The second synchronous pulley is used to drive the synchronous pulley shaft to rotate, and the synchronous pulley shaft drives the horsehair backing plate to rotate around the rotating shaft.

[0015] Optionally, the driving assembly includes a mounting seat and a fixing seat, and the first synchronous pulley and the second synchronous pulley are rotationally assembled on the mounting seat.

[0016] Optionally, the support is detachably assembled through screws and a pressure plate.

[0017] Optionally, the driving assembly is a direct drive motor, and the horsehair backing plate is installed on the output shaft of the direct drive motor.

[0018] Optionally, the rotation speed of the horsehair backing plate is linearly matched with the sewing speed of the sewing needle.

[0019] The present invention further provides a sewing device, which includes the automatic laying device for horsehair backing material described in any one of the above, and further includes a sewing needle plate for supporting the fabric, and the sewing needle plate is provided with a notch for avoidance.

[0020] The present invention provides an automatic laying device for horsehair backing material. The horsehair backing plate includes a support and horsehair. One end of the horsehair is fixed to the support and the other end is suspended. The driving assembly drives the support to rotate, so that all the horsehair rotates cyclically. The moving direction of the horsehair facing the sewing needle is the same as the moving direction of the fabric. The horsehair is used to be sewn by the sewing thread when sewing the fabric and is pulled out after sewing is completed. The horsehair is clamped between the sewing thread and the fabric during sewing, occupies a certain space, and the horsehair bears a certain pressure. After sewing is completed, the fabric moves in a straight line, and the horsehair rotates around the axis. When moving a certain distance, the horsehair will be pulled out from the sewing thread. The device provided by the present invention can automatically lay the horsehair backing, the horsehair material is continuously recycled and used, which can effectively reduce the material loss. The sewing of the horsehair backing can be completed while the horsehair backing plate rotates, which can improve the sewing efficiency of the horsehair backing. Description of the Drawings

[0021] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0022] Figure 1 It is an exploded view of the automatic laying device for horsehair interlining material of the present invention;

[0023] Figure 2 It is an axonometric view from the upper perspective of the automatic laying device for horsehair interlining material of the present invention;

[0024] Figure 3 It is an axonometric view from the lower perspective of the automatic laying device for horsehair interlining material of the present invention;

[0025] Figure 4 It is a front view of the automatic laying device for horsehair interlining material of the present invention;

[0026] Figure 5 It is a top view of the automatic laying device for horsehair interlining material of the present invention;

[0027] Figure 6 It is an axonometric view of the automatic laying device for horsehair interlining material of the present invention matching with the sewing needle plate;

[0028] Figure 7 It is a front view of the automatic laying device for horsehair interlining material of the present invention matching with the sewing needle plate;

[0029] Figure 8 It is an axonometric view of the first embodiment of the horsehair interlining plate;

[0030] Figure 9 It is an axonometric view of the second embodiment of the horsehair interlining plate;

[0031] Figure 10 It is an axonometric view of the third embodiment of the horsehair interlining plate;

[0032] Figure 11 It is an axonometric view of the sewing needle plate;

[0033] Figure 12 It is a schematic diagram of horsehair entering the sewing thread.

[0034] The figure includes:

[0035] Horsehair interlining disk 1, support body 11, horsehair 12, drive assembly 2, motor 21, synchronous belt 22, first synchronous pulley 23, second synchronous pulley 24, synchronous pulley shaft 25, mounting seat 26, fixing seat 27, screw 28, pressing disk 29, sewing needle plate 3, fabric A, sewing needle B, sewing thread C. Detailed implementation mode

[0036] In order to enable those skilled in the art to better understand the technical solutions of the present utility model, the automatic laying device and sewing equipment of horsehair interlining materials of the present utility model will be introduced and described in detail below in conjunction with the accompanying drawings and specific implementation modes.

[0037] The present utility model provides an automatic laying device for horsehair interlining materials, in combination with Figure 1 , Figure 2 , Figure 3 As shown, the automatic laying device for horsehair interlining materials includes a horsehair interlining disk 1 and a drive assembly 2, and the drive assembly 2 is used to drive the horsehair interlining disk 1 to rotate.

[0038] The horsehair interlining disk 1 includes a support body 11 and horsehair 12. The support body 11 is a rigid support structure that plays a bearing role. One end of the horsehair 12 is fixed to the support body 11 and the other end is suspended. The horsehair 12 forms a cantilever structure. The horsehair 12 has a certain toughness and can maintain its suspended state.

[0039] The support body 11 is installed on the rotating part of the drive assembly 2. The drive assembly 2 is used to drive the support body 11 to rotate, thereby driving all the horsehair 12 to rotate circularly around the axis. Whether the horsehair 12 rotates around a vertical rotating shaft or a horizontal rotating shaft, the moving direction of the horsehair 12 at a certain moment is the same as the moving direction of the fabric, that is, the moving direction of the horsehair 12 facing the sewing needle is the same as the moving direction of the fabric, and the moving direction of the horsehair 12 facing the sewing needle is perpendicular to the moving direction of the sewing needle.

[0040] The horsehair 12 is located between the fabric and the sewing thread. The horsehair 12 is used to be sewn by the sewing thread when sewing the fabric. The horsehair 12 is clamped between the fabric surface by the sewing thread. The horsehair 12 occupies a part of the space and is pulled out from the sewing thread after sewing is completed. The space originally occupied by the horsehair 12 is released, which can avoid wrinkles caused by the pulling of the sewing thread on the fabric.

[0041] In combination with Figure 12As shown, fabric A advances linearly in the direction of the arrow. When passing through sewing needle B, sewing thread C is sewn onto fabric A, forming segments of sewing thread on the fabric. The sewing thread includes upper thread C1 above the fabric and bobbin thread C2 below the fabric. During sewing, horsehair 12 is located below the fabric. Horsehair 12 rotates around axis D, and horsehair 12 is densely distributed in the circumferential direction. When horsehair 12 reaches directly below sewing needle B, it is in the same direction as the movement of fabric A. The sewing needle sews and presses a part of horsehair 12 onto the lower surface of the fabric, and the horsehair 12 sewn into the sewing thread occupies a part of the space of the lower sewing thread, allowing more thread to remain on the fabric. The fabric continues to translate, and horsehair 12 continues to rotate. The movement directions of both change, and the horsehair 12 originally sewn into the sewing thread is pulled out. Compared with the method of directly sewing without using horsehair, the method of using horsehair for sewing reduces the pulling effect of the sewing thread remaining on the fabric on the fabric, preventing the fabric from wrinkling and improving the sewing effect.

[0042] Since horsehair 12 is distributed in a circle, horsehair 12 is continuously and repeatedly applied to the fabric sewing process. Horsehair 12 is automatically sewn by the sewing needle while rotating and automatically pulled out from the sewing thread, achieving the effect of automatic laying of horsehair interlining material without manual intervention, improving the efficiency of horsehair interlining sewing; due to the periodic circular rotation of horsehair 12, horsehair 12 can be continuously recycled, reducing material loss.

[0043] Based on the above solution, the present utility model provides three specific setting forms of horsehair interlining disc 1 here:

[0044] The first type: As shown in combination Figure 8 As shown, horsehair 12 is fixedly installed radially on the outer edge of support body 11. Horsehair 12 is arranged in a plane, and all horsehair 12 are located in the same horizontal plane; support body 11 rotates around a vertical rotating shaft, and horsehair 12 is perpendicular to the rotating shaft. In this embodiment, the outer edge of support body 11 is set to be circular. The inner ends of horsehair 12 are fixed on the side wall of support body 11, and horsehair 12 radially extends around support body 11. The outer ends of horsehair 12 are cantilever ends for cooperating with the sewing thread.

[0045] The second type: As shown in the line Figure 9 As shown, support body 11 is provided with a hollow annular disc. Horsehair 12 is fixedly installed radially on the inner edge of support body 11. Horsehair 12 is arranged in a plane, and all horsehair 12 are located in the same horizontal plane; support body 11 rotates around a vertical rotating shaft, and horsehair 12 is perpendicular to the rotating shaft. In this embodiment, the inner edge of support body 11 is set to be circular. The outer ends of horsehair 12 are fixed on the side wall of support body 11, and horsehair 12 converges towards the center of the rotating shaft. The inner ends of horsehair 12 are cantilever ends for cooperating with the sewing thread.

[0046] The third type: combination Figure 10 As shown, the support body 11 is provided with a cylinder. One end of the support body 11 is fixedly installed with horsehair 12. The horsehair 12 is arranged in a cylindrical space. All the horsehair 12 is arranged horizontally and encloses a cylinder. The support body 11 rotates around a horizontal rotating shaft, and the horsehair 12 is parallel to the rotating shaft.

[0047] On the basis of any of the above technical solutions and their combinations, combination Figures 1 to 5 As shown, the driving assembly 2 of the present utility model includes a motor 21, a synchronous belt 22, a first synchronous pulley 23, a second synchronous pulley 24, and a synchronous pulley shaft 25. The first synchronous pulley 23 is installed on the output shaft of the motor 21. The motor 21 is used to drive the first synchronous pulley 23 to rotate. The synchronous belt 22 is respectively wound around the outside of the first synchronous pulley 23 and the second synchronous pulley 24. The synchronous belt 22 and the first synchronous pulley 23, and the synchronous belt 22 and the second synchronous pulley 24 are respectively driven by tooth engagement. The motor 21 is used to drive the first synchronous pulley 23 to rotate, so that the synchronous belt 22 rotates. The synchronous belt 22 drives the second synchronous pulley 24 to rotate. The second synchronous pulley 24 is used to drive the synchronous pulley shaft 25 to rotate. The horsehair lining plate 1 is fixedly installed on the synchronous pulley shaft 25, and the synchronous pulley shaft 25 drives the horsehair lining plate 1 to rotate around the rotating shaft.

[0048] The driving assembly 2 of the present utility model includes a mounting seat 26 and a fixing seat 27. The first synchronous pulley 23 and the second synchronous pulley 24 are rotationally assembled on the mounting seat 26. The synchronous pulley shaft 25 is rotationally assembled on the mounting seat 26. The second synchronous pulley 24 is installed on the synchronous pulley shaft 25. The mounting seat 26 is used to provide installation support for other components of the driving assembly 2. The fixing seat 27 is fixedly opposed to the mounting seat 26, and the mounting seat 26 is fixed to the support structure of the whole machine through the fixing seat 27.

[0049] The support body 11 is detachably assembled through a screw 28 and a pressure plate 29. The screw 28 presses the pressure plate 29 on the surface of the support body 11, and presses the support body 11 on the surface of the second synchronous pulley 24. When the horsehair is worn out after being used for a period of time, it can be replaced in time.

[0050] Combination Figure 8 、 Figure 9 、 Figure 10 As shown, Figure 8 wherein the support body 11 is a flat plate; Figure 9 wherein the support body 11 has a planar ring, and can also have a cylindrical outer shell and a bottom plate; Figure 10 wherein the support body 11 and a cylindrical outer shell, one end of the outer shell is installed with horsehair, and the other end is provided with a bottom plate. Non-circular mounting holes are respectively arranged on the support body 11 for realizing rotational power transmission.

[0051] For the convenience of installation and adjustment, the driving assembly 2 further includes a tensioner for adjusting the tightness of the synchronous belt 22, and the tensioner is installed on the mounting seat 26.

[0052] In addition to adopting the above structure, the driving assembly 2 can also adopt a direct drive motor. The horsehair backing plate 1 is installed on the output shaft of the direct drive motor, and the horsehair backing plate 1 is driven to rotate by the direct drive motor.

[0053] The rotation speed of the horsehair backing plate 1 is linearly matched with the sewing speed of the sewing needle. The faster the sewing speed of the sewing needle, the faster the rotation speed of the horsehair backing plate 1; the slower the sewing speed of the sewing needle, the slower the rotation speed of the horsehair backing plate 1, so that the number of horsehairs clamped by the sewing thread between every two stitches is approximately equal.

[0054] The present utility model also provides a sewing device, which includes the above-mentioned automatic laying device for horsehair backing material, and further includes a sewing needle plate 3. The sewing needle plate 3 is fixed on the frame of the sewing device. The sewing needle plate 3 is used to support the fabric, and the sewing needle plate 3 is provided with a notch for avoidance. Figure 11 As shown in the figure, the sewing needle plate 3 is a flat plate with an inner central concave notch. The upper surface is a plane for supporting the fabric, and the fabric translates relative to the sewing needle plate 3. The sewing needle is located directly above the sewing needle plate 3 for avoiding the sewing needle.

[0055] As shown in the figure Figure 6 、 Figure 7 As shown in the figure, the horsehair 12 is located above the sewing needle plate 3, and the fabric is placed above the sewing needle plate 3 and the horsehair 12. The horsehair is sewn on the lower surface of the fabric through the sewing thread, and the space occupying the lower sewing thread is reduced to avoid pulling.

[0056] In addition to adopting the open notch structure, the sewing needle plate 3 can also adopt a closed opening. These specific setting forms should also be included in the protection scope of the present utility model.

[0057] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present utility model. Various modifications to these embodiments will be apparent to those skilled in the art. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present utility model. Therefore, the present utility model will not be limited to these embodiments shown herein, but will be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An automatic laying device for horsehair interlining material, characterized in that, It includes a horsehair backing plate (1) and a driving component (2). The horsehair backing plate (1) includes a support body (11) and horsehair (12). One end of the horsehair (12) is fixed to the support body (11), and the other end is suspended. The driving component (2) is used to drive the support body (11) to rotate, so that the horsehair (12) rotates cyclically. The moving direction of the horsehair (12) facing the sewing needle is the same as the moving direction of the fabric. The horsehair (12) is used to be sewn by the sewing thread when sewing the fabric and is withdrawn after sewing is completed.

2. The automatic laying device for horsehair interlining material according to claim 1, wherein The horsehair (12) is radially and fixedly installed on the outer edge of the support body (11), and the horsehair (12) is arranged in a plane. The support body (11) rotates around a vertical rotating shaft.

3. The automatic laying device for horsehair interlining material according to claim 1, characterized in that, The support body (11) is provided with a hollow annular disc. The horsehair (12) is radially and fixedly installed on the inner edge of the support body (11), and the horsehair (12) is arranged in a plane. The support body (11) rotates around a vertical rotating shaft.

4. The automatic laying device for horsehair interlining material according to claim 1, characterized in that, The support body (11) is provided with a cylinder. The horsehair (12) is fixedly installed at one end of the support body (11), and the horsehair (12) is arranged in a cylindrical space. The support body (11) rotates around a horizontal rotating shaft.

5. The automatic laying device for horsehair interlining material according to any one of claims 1 to 4, characterized in that, The driving component (2) includes a motor (21), a synchronous belt (22), a first synchronous pulley (23), a second synchronous pulley (24), and a synchronous pulley shaft (25). The motor (21) is used to drive the first synchronous pulley (23) to rotate, so that the synchronous belt (22) rotates and drives the second synchronous pulley (24) to rotate. The second synchronous pulley (24) is used to drive the synchronous pulley shaft (25) to rotate, and the synchronous pulley shaft (25) drives the horsehair backing plate (1) to rotate around the rotating shaft.

6. The automatic laying device for horsehair interlining material according to claim 5, characterized in that, The driving component (2) includes a mounting seat (26) and a fixing seat (27). The first synchronous pulley (23) and the second synchronous pulley (24) are rotationally assembled to the mounting seat (26).

7. The automatic laying device for horsehair interlining material according to claim 5, characterized in that, The support body (11) is detachably assembled by screws (28) and a pressure plate (29).

8. The automatic laying device for horsehair interlining materials according to any one of claims 1 to 4, characterized in that The driving component (2) is a direct drive motor, and the horsehair backing plate (1) is installed on the output shaft of the direct drive motor.

9. The automatic laying device for horsehair interlining materials according to any one of claims 1 to 4, characterized in that, The rotation speed of the horsehair backing plate (1) is linearly matched with the sewing speed of the sewing needle.

10. A sewing device, characterized in that, It includes the automatic laying device for horsehair backing material according to any one of claims 1 to 9, and further includes a sewing needle plate (3). The sewing needle plate (3) is used to support the fabric, and the sewing needle plate (3) is provided with a notch for avoidance.