Level adjusting tool for pumping unit base
By designing the leveling tool for the pumping base, and using the rotating handle to drive the reduction gear set and rack structure, the complexity and safety hazards of the leveling operation of the pumping base are solved, and a fast and accurate adjustment effect is achieved.
Patent Information
- Application Number
- CN202422554563.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-10-22
AI Technical Summary
The leveling operation of the existing pump base is complicated, time-consuming and labor-intensive, and the crane operation cost is high, resulting in long-term shutdown of the oil well, posing safety and environmental risks, and some well sites cannot operate cranes.
A leveling tool for the pump base is designed, including the housing, cover and rotary handle. Through the reduction gear set and rack structure, the rotation handle is used to drive the rack to slide, and lift the pump base to restore the level, and the adjustment can be completed by a single operation.
It achieves rapid and precise adjustment of the base of the oil pump, shortens the oil well shutdown time, reduces labor and processing costs, avoids the safety risks of crane operations, and is suitable for various well sites.
Smart Images

Figure CN223089292U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of leveling devices for pumping unit bases, and is a leveling tool for pumping unit bases. Background Art
[0002] At present, mainly type III and type V pumping units are used in the super heavy oil huff and puff development operation area. The pumping unit base is a rectangular steel frame welded by I-beams or channel steels, and is placed on a concrete foundation. After long-term use, due to reasons such as foundation subsidence and cement weathering, the pumping unit base becomes unlevel. Every year in the heavy oil oilfield operation area, a large number of pumping unit bases need to be leveled. The unlevel pumping unit base will cause a series of production and environmental protection problems such as the distortion of the central shaft of the pumping unit, the wear of the reducer bearings, and the misalignment of the wellhead and oil leakage.
[0003] In the prior art, on-site operators cannot adjust the level of the pumping unit base independently. The main method for adjusting the level of the pumping unit base is to use a crane to lift the pumping unit base. After technicians measure and adjust the level, the pumping unit is put down and tightened and lubricated. This method is complex in operation, time-consuming and laborious, the operation cost of the crane is relatively high, the shutdown time of the oil well is relatively long, seriously affecting the production efficiency of the oil well, and it is easy to injure the operators, there are serious safety and environmental protection hazards, and there is also a situation where the crane cannot operate in some oil well sites with small areas. Summary of the Invention
[0004] The utility model provides a leveling tool for a pumping unit base, which overcomes the above-mentioned deficiencies of the prior art and can effectively solve the problems existing in the existing leveling operation method of the pumping unit base, such as complex operation, time-consuming and laborious, high operation cost of the crane, long shutdown time of the oil well seriously affecting the production efficiency of the oil well, and being easy to injure the operators, and there are serious safety and environmental protection hazards.
[0005] The technical solution of the utility model is realized by the following measures: A level adjustment tool for the pumping unit base, including a housing, a cover body and a rotating handle. The right end of the housing is detachably installed with the left end of the cover body. A strip-shaped cavity with an opening to the right and running through up and down is provided at the rear part on the right side of the housing. A rack with its lower end located below the housing is slidably installed in the strip-shaped cavity. A trapezoidal cavity with an opening to the right and being narrow in the front and wide in the rear is provided at the front part on the right side of the housing. The rear end of the trapezoidal cavity is communicated with the strip-shaped cavity. The cover body bulges to the right corresponding to the trapezoidal cavity to form an oval housing with a small upper part and a large lower part. The inner cavity of the oval housing is communicated with the trapezoidal inner cavity. A speed reduction gear set with its rear end meshed with the front side of the rack is provided in the trapezoidal cavity. The left end of the speed reduction gear set is rotatably installed on the inner side wall of the left end of the housing, and the right end of the speed reduction gear set is rotatably installed on the oval housing. An input hole running through left and right is provided in the upper part of the oval housing. The input shaft of the speed reduction gear set passes through the input hole and is fixedly installed with the middle part of the rotating handle. A locking mechanism is provided between the outer side of the right part of the input shaft of the speed reduction gear set and the right side of the oval housing. The locking mechanism can prevent the input shaft of the speed reduction gear set from reversing.
[0006] The following is a further optimization or / and improvement of the above technical solution of the utility model:
[0007] A fixed clamping seat can be fixedly installed on the left side of the above housing. The fixed clamping seat can include a top plate, a back plate, an upper limit plate, a lower limit plate, a reinforcing rib plate and a plug pin. The upper end of the housing is fixedly installed with the middle part on the lower side of the top plate. A boss is provided on the left side of the lower part of the housing. The upper left end of the boss is fixedly installed with the lower right end of the back plate. The upper right end of the back plate is fixedly installed with the left end of the top plate. The upper limit plate and the lower limit plate are fixedly installed at intervals up and down on the left side of the back plate, and the left end of the upper limit plate is located to the left of the left end of the lower limit plate. A limit card slot can be formed among the lower side of the upper limit plate, the upper side of the lower limit plate and the left side of the back plate. A reinforcing rib plate is fixedly installed between the middle part on the upper side of the upper limit plate and the middle part on the left side of the back plate. At least one pin hole running through up and down is provided at the left end of the upper limit plate, and a plug pin is provided in each pin hole.
[0008] An auxiliary pressing mechanism can be provided on the lower left side of the above lower limit plate. The auxiliary pressing mechanism can include a limit sleeve, a top rod, a T-shaped base and a rod-shaped handle. The lower left side of the lower limit plate is fixedly installed with the upper end of the limit sleeve. The inner side of the sleeve is sleeved with the outer side of the upper end of the top rod. The lower part of the outer side of the top rod is threadedly connected with the T-shaped base. A handle mounting hole running through left and right is provided in the middle of the top rod, and a rod-shaped handle is slidably installed in the handle mounting hole.
[0009] The input shaft of the reduction gear set and the rotating handle can be connected together through a steering gear set. The steering gear set may include a driving bevel gear, a driven bevel gear, a main transmission rod, an L-shaped bracket and a rolling bearing. The outer side of the right end of the input shaft of the reduction gear set is connected to the driven bevel gear. The rear part of the driven bevel gear is meshed with the left part of the driving bevel gear. The middle part of the rear side of the driving bevel gear is fixedly installed with a main transmission rod with a rear end located behind the shell. The outer side of the rear end of the main transmission rod is fixedly installed with the inner side of the middle of the rotating handle. An L-shaped bracket is mounted on the outer side of the front of the main transmission rod. The left end of the L-shaped bracket is detachably installed with the corresponding position on the right side of the cover body. A rolling bearing is provided between the L-shaped bracket and the main transmission rod.
[0010] The above may also include an outer protective shell, and the outer protective shell that can wrap the steering gear set is detachably installed on the right side of the cover body corresponding to the outer side of the oval shell.
[0011] The above-mentioned locking mechanism may include a ratchet, a stop pawl, a rotating shaft and a fixed plate. The ratchet is fixedly installed on the outer side of the input shaft of the reduction gear group. The outer side of the input shaft of the reduction gear group corresponding to the right side of the oval shell is provided with a fixed plate with the upper end located above the oval shell. The lower part of the fixed plate is detachably installed with the right side of the oval shell. The upper end of the fixed plate is rotatably installed with a rotating shaft, and the outer side of the right end of the rotating shaft is rotatably installed with a stop pawl, and the lower end of the stop pawl is meshed with the rear upper end of the ratchet.
[0012] The above-mentioned reduction gear set may include an input shaft, an intermediate shaft, an output shaft, a first gear, a second gear, a third gear, a fourth gear and a fifth gear. A first mounting hole opening to the right is provided on the inner side of the left side wall of the shell corresponding to the position of the input hole. The left end of the input shaft passes through the input hole and is rotatably installed in the first mounting hole. The left outer side of the input shaft is transmission-connected with the first gear. A second mounting hole extending from left to right is provided in the middle part of the oval shell. A third mounting hole opening to the right is provided on the inner side of the left side wall of the shell corresponding to the position of the second mounting hole. An intermediate shaft with its right end rotatably installed in the second mounting hole is rotatably installed in the third mounting hole. The left outer side of the intermediate shaft is transmission-connected with the first gear. The outer side is connected to the transmission with a second gear, and the upper end of the second gear is meshed with the lower end of the first gear, and the outer side of the right part of the intermediate shaft is connected to the transmission with a third gear; the rear lower part of the oval shell is provided with a fourth mounting hole which passes through the left and right sides, and the inner side of the left side wall of the shell corresponding to the position of the fourth mounting hole is provided with a fifth mounting hole which opens to the right, and the output shaft which is rotatably installed in the fifth mounting hole and is rotatably installed in the right end in the fourth mounting hole is rotatably installed, the outer side of the right part of the output shaft is connected to the transmission with a fourth gear, and the front upper part of the fourth gear is meshed with the rear lower part of the third gear, and the outer side of the left part of the output shaft is connected to the transmission with a fifth gear, and the rear end of the fifth gear is meshed with the front end of the rack.
[0013] A base may be fixedly installed at the lower end of the above-mentioned rack. The base may include a trapezoidal support plate, a bottom plate and a rib plate. A trapezoidal support plate with a narrow upper part and a wide lower part is fixedly installed at the lower end of the rack. The lower end of the trapezoidal support plate is fixedly installed with the middle part of the upper side of the bottom plate. Rib plates are fixedly installed between the middle front side of the trapezoidal support plate and the middle part of the upper side of the bottom plate, and between the middle rear side of the trapezoidal support plate and the middle part of the upper side of the bottom plate.
[0014] The structure of the utility model is reasonable and compact, easy to use and operate simply. By rotating the handle, the input shaft of the reduction gear set can be driven to rotate, so that the reduction gear set can drive the rack to slide downward in the strip cavity, lift the housing and the cover relative to the rack, and thus lift the pumping unit base upward to make the pumping unit base return to the horizontal state again. During the use process, it can be operated by a single person, with high adjustment precision, time-saving and labor-saving, greatly shortening the shutdown time of the oil well, effectively improving the efficiency of the leveling operation of the pumping unit base. The adjustment process is flexible, simple and labor-saving, and can realize the self-leveling operation of the operator. After deducting the labor cost and the processing cost of this device, the adjustment operation cost is zero, enabling the leveling operation of the pumping unit base to achieve zero accidents, zero injuries and zero pollution operations, and no crane is required during the use process, which is extremely suitable for oil wells where cranes cannot operate and the well sites are small. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] FIG Figure 1 is a partial cross-sectional front view structural schematic diagram of Embodiments 1-8 of the utility model.
[0016] FIG Figure 2 is a three-dimensional structural schematic diagram of Embodiments 1-8 of the utility model.
[0017] FIG Figure 3 is Figure 1 a cross-sectional structural schematic diagram of the A-A section in FIG.
[0018] FIG Figure 4 is Figure 1 a right view structural schematic diagram applied to the leveling operation of the pumping unit base of Type III.
[0019] FIG Figure 5 is Figure 2 a rear view structural schematic diagram applied to the leveling operation of the pumping unit base of Type V.
[0020] The codes in the attached drawings are respectively: 1 is the housing, 2 is the cover body, 3 is the rotary handle, 4 is the strip-shaped cavity, 5 is the rack, 6 is the trapezoidal cavity, 7 is the oval housing, 8 is the top plate, 9 is the back plate, 10 is the upper limit plate, 11 is the lower limit plate, 12 is the reinforcing rib plate, 13 is the bolt, 14 is the boss, 15 is the limit card slot, 16 is the pin hole, 17 is the limit sleeve, 18 is the ejector rod, 19 is the T-shaped base, 20 is the rod-shaped handle, 21 is the driving bevel gear, 22 is the driven bevel gear, 23 is the main transmission rod, 24 is the L-shaped bracket, 25 is the rolling bearing, 26 is the outer protective shell, 27 is the ratchet, 28 is the stop pawl, 29 is the rotating shaft, 30 is the fixing plate, 31 is the input shaft, 32 is the intermediate shaft, 33 is the output shaft, 34 is the first gear, 35 is the second gear, 36 is the third gear, 37 is the fourth gear, 38 is the fifth gear, 39 is the trapezoidal support plate, 40 is the bottom plate, 41 is the rib plate, 42 is the limit ring, 43 is the shaft retaining ring, 44 is the self-lubricating bearing, 45 is the channel steel base, 46 is the cement foundation, 47 is the channel steel, 48 is the bearing. Specific implementation mode
[0021] The present utility model is not limited by the following embodiments, and the specific implementation mode can be determined according to the technical solution of the present utility model and the actual situation.
[0022] In the present utility model, for the convenience of description, the description of the relative position relationship of each component is carried out according to the layout mode of the attached drawings of the specification. For example, the position relationships such as front, back, up, down, left, and right are determined according to the layout direction of the attached drawings of the specification. Figure 1 The position relationships such as front, back, up, down, left, and right are determined according to the layout direction of the attached drawings of the specification.
[0023] The present utility model will be further described below in conjunction with the embodiments and the attached drawings:
[0024] Embodiment 1: As shown in the attached Figures 1 to 5As shown in the figure, the level adjusting tool for the pumping unit base includes a housing 1, a cover 2 and a rotary handle 3. The right end of the housing 1 is detachably installed with the left end of the cover 2. A strip-shaped cavity 4 with an opening to the right and penetrating up and down is provided at the rear of the right side of the housing 1. A rack 5 with its lower end located below the housing 1 is slidably installed in the strip-shaped cavity 4. A trapezoidal cavity 6 with an opening to the right and narrowing from front to back is provided at the front of the right side of the housing 1. The rear end of the trapezoidal cavity 6 is connected to the strip-shaped cavity 4. Corresponding to the position of the trapezoidal cavity 6, the cover 2 bulges to the right to form an oval housing 7 with a smaller upper part and a larger lower part. The inner cavity of the oval housing 7 is connected to the trapezoidal inner cavity. A speed reduction gear set meshed with the front side of the rack 5 at the rear end is provided in the trapezoidal cavity 6. The left end of the speed reduction gear set is rotatably installed on the inner side wall of the left end of the housing 1, and the right end of the speed reduction gear set is rotatably installed on the oval housing 7. An input hole penetrating left and right is provided in the upper part of the oval housing 7. The input shaft of the speed reduction gear set passes through the input hole and is fixedly installed with the middle part of the rotary handle 3. A locking mechanism is provided between the outer side of the right part of the input shaft of the speed reduction gear set and the right side of the oval housing 7. The locking mechanism can prevent the input shaft of the speed reduction gear set from reversing.
[0025] By setting it in this way, the rotary handle 3 can drive the input shaft of the speed reduction gear set to rotate. The speed reduction gear set can reduce the rotational speed of the input shaft 31 and at the same time increase the output torque of the speed reduction gear set, so as to more labor-savingly drive the rack 5 to slide downward in the strip-shaped cavity 4, causing the housing 1 and the cover 2 to rise relative to the rack 5, realizing a function similar to that of a jack in the prior art. Thus, the operator can use this device to lift the pumping unit base upward alone to restore the pumping unit base to a horizontal state again.
[0026] In the locked state of the locking mechanism, it can effectively prevent the input shaft of the speed reduction gear set from reversing, so that the speed reduction gear set can never reverse, thereby preventing the rack 5 from retracting, keeping the extended length of the rack 5 always unchanged, and then always reliably supporting the pumping unit base, effectively solving the problem that the jack in the prior art cannot bear weight for a long time.
[0027] This device can bear all the weight of the support point of the pumping unit base, meeting the installation and operation requirements of the level adjusting tool.
[0028] During the use process, several such devices can be placed in the lifting points of the type III pumping unit, that is, in each U-shaped operation space between the channel steel base 45 and the cement base 46. The operator manually rotates the rotary handle 3 according to the detection results of a level detector such as a spirit level, and drives the rack 5 to move downward relative to the housing 1 through the speed reduction gear set to increase the height of this device, so as to jack the reducer base back to its original position and make the pumping unit base in a horizontal state again.
[0029] After on-site verification, the longitudinal allowable deviation of the levelness of the pumping unit base is ≤3‰, and the transverse deviation is ≤0.5‰. The time for a single person to level the pumping unit base is 20 minutes per unit, which greatly shortens the shut-in time of the oil well, effectively improves the operation efficiency of leveling the pumping unit base. The adjustment process is flexible, simple and labor-saving, enabling the operators to level the base independently. After deducting the labor cost and the processing cost of this device, the adjustment operation cost is zero, enabling the leveling operation of the pumping unit base to achieve zero accidents, zero injuries and zero pollution. Moreover, it does not require the cooperation of a crane during use and is extremely suitable for oil wells where a crane cannot operate and the well site is small.
[0030] According to requirements, the right end of the housing 1 and the left end of the cover 2 are detachably installed together through threaded fasteners. To facilitate the connection between the housing 1 and the cover 2, in this embodiment, a connecting flange is provided on the outer side of the right end of the housing 1. The left end of the reduction gear set can be fixedly installed on the inner side of the left side wall of the housing 1 through a bearing seat, and the right end of the reducer can also be fixedly installed on the inner side of the right end of the oval housing 7 through a bearing seat, thereby realizing the rotational installation between the reduction gear set and the housing 1 and the cover 2. The reduction gear set can be a single-stage reduction gear set or a multi-stage two-stage reduction gear set in the prior art. To prevent dust, rainwater, etc. from falling into the strip-shaped cavity 4 and at the same time increase the contact area between the upper end of the housing 1 and the pumping unit base, a baffle can be installed at the upper end of the housing 1. The rotary handle 3 can be a handwheel, a flat handle or a trident-shaped handle, etc. in the prior art.
[0031] During specific implementation, the locking mechanism can include a support plate and a hand-tightening bolt. A support plate can be fixedly installed on the outer side of the input shaft of the reduction gear set corresponding to the position between the right end of the oval housing 7 and the rotary handle 3. The other end of the support plate is provided with a through hole from left to right, and a hand-tightening bolt is arranged in the through hole. The left end of the hand-tightening bolt is provided with a number of anti-slip teeth. An annular anti-slip tooth layer can be arranged around the axis of the input shaft 31 of the reduction gear set on the right side of the oval housing 7 corresponding to the position of the hand-tightening bolt. When the anti-slip teeth at the left end of the hand-tightening bolt are tightly pressed against the annular anti-slip tooth layer, the reverse rotation of the input shaft of the reduction gear set can be blocked, preventing the rack 5 from retracting upward.
[0032] The structure of the utility model is reasonable and compact, easy to use and operate simply. By rotating the handle 3, the input shaft of the reduction gear set can be driven to rotate, enabling the reduction gear set to drive the rack 5 to slide downward in the strip cavity 4, lifting the housing 1 and the cover 2 upward relative to the rack 5, thereby lifting the pumping unit base upward to restore the pumping unit base to a horizontal state again. During use, it can be operated by a single person, with high adjustment precision, saving time and effort, greatly shortening the shut-in time of the oil well, effectively improving the efficiency of the operation of leveling the pumping unit base. The adjustment process is flexible, simple and labor-saving, enabling the operator to independently level the operation. After deducting the labor cost and the processing cost of this device, the adjustment operation cost is zero, enabling the operation of leveling the pumping unit base to achieve zero accidents, zero injuries and zero pollution, and no crane is required during use, which is extremely suitable for oil wells where the crane cannot operate and the well site is small.
[0033] According to actual needs, the above-mentioned tool for leveling the pumping unit base can be further optimized and / or improved:
[0034] Embodiment 2: As shown in FIGS. Figures 1 to 3 4 and 5, a fixed clamping seat is fixedly installed on the left side of the housing 1. The fixed clamping seat includes a top plate 8, a back plate 9, an upper limit plate 10, a lower limit plate 11, a reinforcing rib plate 12 and a plug pin 13. The upper end of the housing 1 is fixedly installed together with the middle part of the lower side of the top plate 8. There is a boss 14 on the left side of the lower part of the housing 1, and the upper left end of the boss 14 is fixedly installed together with the lower right end of the back plate 9. The upper right end of the back plate 9 is fixedly installed together with the left end of the top plate 8. The upper limit plate 10 and the lower limit plate 11 are fixedly installed at intervals up and down on the left side of the lower end of the back plate 9, and the left end of the upper limit plate 10 is located to the left of the left end of the lower limit plate 11. A limit card slot 15 can be formed among the lower side of the upper limit plate 10, the upper side of the lower limit plate 11 and the left side of the back plate 9. A reinforcing rib plate 12 is fixedly installed between the middle part of the upper side of the upper limit plate 10 and the middle part of the left side of the back plate 9. There is at least one pin hole 16 penetrating up and down at the left end of the upper limit plate 10, and a plug pin 13 is arranged in each pin hole 16.
[0035] According to requirements, to enhance the installation strength of the back plate 9 and improve the installation strength of the reduction gear set, a reinforcing boss can be provided between the left side of the housing 1 corresponding to the trapezoidal cavity 6 and the back plate 9. In this embodiment, the front part and the rear part of the left end of the upper limit plate 10 are respectively provided with pin holes 16 penetrating up and down, and plug pins 13 are arranged in both pin holes 16.
[0036] By setting it like this, after placing this device on the lifting point, the lifting point is located in the through slot between the cement base 46 on the side of the pumping unit base and the channel steel base 45. Through the limit card slot 15, this device can be clamped on the channel steel base 45 of the five - type pumping unit, that is, the limit card slot 15 is clamped on the upper side wall of the channel steel 47. Since the upper limit plate 10 is longer than the lower limit plate 11, after inserting the bolt 13 into the corresponding pin hole 16, the bolt 13 just abuts against the left side wall of the channel steel 47. Through three - point fixation, it effectively prevents this device from tilting and loosening to the right, thus firmly and reliably fixing and installing this device on the channel steel base 45 of the pumping unit.
[0037] During use, the rack 5 extends downward, and the housing 1 and the fixed clamping seat can lift the channel steel base 45 upward together, so that the channel steel base 45 of the five - type pumping unit returns to horizontal again.
[0038] Example 3: As shown in the appendix Figure 2 , 5 As shown, an auxiliary top - pressing mechanism is provided on the lower left side of the lower limit plate 11. The auxiliary top - pressing mechanism includes a limit sleeve 17, a top rod 18, a T - shaped base 19, and a rod - shaped handle 20. The lower left side of the lower limit plate 11 is fixedly installed with the upper end of the limit sleeve 17. The inner side of the sleeve is sleeved with the outer side of the upper end of the top rod 18. The lower outer side of the top rod 18 is threadedly connected with a T - shaped base 19. A handle mounting hole that penetrates left and right is provided in the middle of the top rod 18, and a rod - shaped handle 20 is slidably installed in the handle mounting hole.
[0039] By setting it like this, the auxiliary top - pressing mechanism can form another support between the inner side of the lower side wall of the channel steel 47 and the lower side wall of the fixed clamping seat, effectively improving the clamping strength between the fixed clamping seat and the channel steel base 45 of the five - type pumping unit, and effectively preventing the fixed clamping seat from tilting, loosening, and shaking to the left during long - term use.
[0040] During use, the rod - shaped handle 20 can move left and right along the handle mounting hole to avoid the rod - shaped handle 20 abutting against the channel steel base 45. By rotating the top rod 18 with the rod - shaped handle 20, the length of the auxiliary top - pressing mechanism can be adjusted so that the auxiliary top - pressing mechanism just fits into the channel steel 47. To prevent the top rod 18 from retracting, the connecting thread between the top rod 18 and the T - shaped base 19 can be a trapezoidal thread that can achieve self - locking in the prior art or other self - locking threads that can be reused repeatedly.
[0041] Example 4: As shown in the appendix Figures 1 to 5As shown in the figure, the input shaft of the reduction gear set is drivingly connected to the rotary handle 3 through a steering gear set. The steering gear set includes a driving bevel gear 21, a driven bevel gear 22, a main transmission rod 23, an L-shaped bracket 24, and a rolling bearing 25. The outer side of the right end of the input shaft of the reduction gear set is drivingly connected to the driven bevel gear 22. The rear part of the driven bevel gear 22 meshes with the left part of the driving bevel gear 21. The middle part of the rear side of the driving bevel gear 21 is fixedly installed with a main transmission rod 23 whose rear end is located behind the housing 1. The outer side of the rear end of the main transmission rod 23 is fixedly installed with the inner side of the middle part of the rotary handle 3. The outer side of the front part of the main transmission rod 23 is sleeved with an L-shaped bracket 24. The left end of the L-shaped bracket 24 is detachably installed at the corresponding position on the right side of the cover body 2. A rolling bearing 25 is provided between the L-shaped bracket 24 and the main transmission rod 23.
[0042] By setting it like this, the rotary handle 3 and the input shaft of the reduction gear set are drivingly connected through the bevel gear set, which can change the installation direction of the rotary handle 3, enable the rotary handle 3 to be installed on the side of the device, make the rotation direction of the rotary handle 3 perpendicular to the laying direction of the channel steel 47 of the channel steel base 45, and is more convenient for the operator to operate the handle and saves the operation space.
[0043] According to requirements, to improve the interchangeability of parts, the L-shaped bracket and the rolling bearing 25 can also be replaced with a bearing seat in the prior art.
[0044] Example 5: As shown in the appendix Figure 4 As shown in the figure, it further includes an outer protective shell 26. An outer protective shell 26 that can enclose the steering gear set is detachably installed on the right side of the cover body 2 corresponding to the outer side position of the oval housing 7.
[0045] By setting it like this, the protective shell can be more conducive to preventing the bevel gear set from being eroded by rain, sand, dust, etc., protecting the lubrication of the bevel gear set, and preventing the bevel gear set from failing.
[0046] Example 6: As shown in the appendix Figures 1 to 2 As shown in FIGS. 4 to 5, the locking mechanism includes a ratchet 27, a detent pawl 28, a rotating shaft 29, and a fixing plate 30. The ratchet 27 is fixedly installed on the outer side of the input shaft of the reduction gear set. The outer side of the input shaft of the reduction gear set corresponding to the right side position of the oval housing 7 is sleeved with a fixing plate 30 whose upper end is located above the oval housing 7. The lower part of the fixing plate 30 is detachably installed on the right side of the oval housing 7. The upper end of the fixing plate 30 is rotatably installed with a rotating shaft 29. The outer side of the right end of the rotating shaft 29 is rotatably installed with a detent pawl 28. The lower end of the detent pawl 28 meshes with the upper rear end of the ratchet 27.
[0047] With such a setting, under the action of its own weight, the lower end of the stop pawl 28 can automatically engage with the upper rear end of the ratchet wheel 27, so that the driven bevel gear 22 can only rotate clockwise and cannot rotate in the reverse direction. It can automatically lock the relative position between the rack 5 and the reduction gear set, thereby automatically fixing the relative position between the rack 5 and the housing 1, simplifying the operation steps of the operator, and saving more time and effort.
[0048] When unlocking, the operator reversely rotates the stop pawl 28 with one hand to separate the lower end of the stop pawl 28 from the ratchet wheel 27, and operates the rotary handle 3 to reverse with the other hand, then the rack 5 can be retracted into the housing 1, and the device can be removed.
[0049] Embodiment 7: As shown in the attached Figures 1 to 5 figure, the reduction gear set includes an input shaft 31, an intermediate shaft 32, an output shaft 33, a first gear 34, a second gear 35, a third gear 36, a fourth gear 37 and a fifth gear 38. An opening-first mounting hole is provided on the inner side of the left side wall of the housing 1 corresponding to the input hole position. The left end of the input shaft 31 passes through the input hole and is rotatably mounted in the first mounting hole. The first gear 34 is drivingly connected to the outer side of the left part of the input shaft 31; a second mounting hole is provided in the middle of the oval housing 7 and penetrates from left to right. A third mounting hole is provided on the inner side of the left side wall of the housing 1 corresponding to the second mounting hole position. The intermediate shaft 32 with its right end rotatably mounted in the second mounting hole is rotatably mounted in the third mounting hole. The second gear 35 is drivingly connected to the outer side of the left part of the intermediate shaft 32. The upper end of the second gear 35 is engaged with the lower end of the first gear 34. The third gear 36 is drivingly connected to the outer side of the right part of the intermediate shaft 32; a fourth mounting hole is provided in the lower rear part of the oval housing 7 and penetrates from left to right. A fifth mounting hole is provided on the inner side of the left side wall of the housing 1 corresponding to the fourth mounting hole position. The output shaft 33 with its right end rotatably mounted in the fourth mounting hole is rotatably mounted in the fifth mounting hole. The fourth gear 37 is drivingly connected to the outer side of the right part of the output shaft 33. The upper front part of the fourth gear 37 is engaged with the lower rear part of the third gear 36. The fifth gear 38 is drivingly connected to the outer side of the left part of the output shaft 33. The rear end of the fifth gear 38 is engaged with the front end of the rack 5.
[0050] With such a setting, the three-stage reduction gear set has a larger reduction ratio and better transmission stability, can greatly increase the output torque, reduce the driving force at the input end at the same time, reduce the turning force of the rotary handle 3, enable the operator to rotate the rotary handle 3 more easily, and make it easier to control the device to lift the pumping unit base upward, reduce the labor intensity of the operator, and save the physical strength of the operator.
[0051] According to requirements, a key drive can be used to achieve the drive connection between each gear and the corresponding transmission shaft; shaft shoulders, shaft collars, limit rings 42, shaft retaining rings 43, etc. can be used to achieve limit fixation; bearings 48 can be provided between the left ends of the input shaft 31, the intermediate shaft 32, and the output shaft 33 and the housing 1, and bushings or self-lubricating bearings 44 can be provided between the right ends of the input shaft 31, the intermediate shaft 32, and the output shaft 33 and the oval housing 7.
[0052] Example 8: As shown in the attached Figures 1 to 5 As shown, a base is fixedly installed at the lower end of the rack 5. The base includes a trapezoidal support plate 39, a bottom plate 40, and a rib plate 41. The lower end of the rack 5 is fixedly installed with a trapezoidal support plate 39 in the shape of being narrower at the top and wider at the bottom. The lower end of the trapezoidal support plate 39 is fixedly installed with the middle part of the upper side of the bottom plate 40. Rib plates 41 are fixedly installed between the middle part of the front side of the trapezoidal support plate 39 and the middle part of the upper side of the bottom plate 40, and between the middle part of the rear side of the trapezoidal support plate 39 and the middle part of the upper side of the bottom plate 40.
[0053] By setting it like this, the base can effectively increase the contact area between the device and the cement foundation 46, and can more effectively prevent the device from loosening.
[0054] The usage method of this device is as follows:
[0055] (1) The leveling operation of the three - type pumping unit channel steel base 45
[0056] S1. After removing the auxiliary jacking mechanism, place this device on the cement foundation 46 within each lifting point (i.e., within the U - shaped operation space between the channel steel base 45 and the cement foundation 46), with the locking mechanism facing outwards.
[0057] S2. Rotate the rotary handle 3. Drive the driven bevel gear 22 through the driving bevel gear 21. The driven bevel gear 22 drives the three - stage reduction gear set to rotate. Drive the rack 5 through the fifth gear 38 of the three - stage reduction gear set, so that the housing 1 and the cover 2 move upward relative to the rack 5 until the top plate 8 abuts against the upper end of the channel steel base 45. Continue to rotate the rotary handle 3 to make the housing 1 and the cover 2 continue to rise until the channel steel base 45 resumes the predetermined height and returns to the horizontal state.
[0058] S3. When it is detected again that the channel steel base 45 is not horizontal, repeat step S2, and the channel steel base 45 can be restored to the horizontal state again.
[0059] (2) The leveling operation of the five - type pumping unit channel steel base 45
[0060] S1. After removing the auxiliary jacking mechanism, place several such devices at intervals along the length direction of the channel steel 47 on the cement foundation 46 at each lifting point, with the locking mechanism facing outwards. The lifting points are arranged on the cement foundation 46 on the side of the channel steel base 45, and the channel steel 47 has an opening facing outwards.
[0061] S2. Place the limit slot 15 on the outer side of the upper side wall of the channel steel 47, and then insert the bolt 13 into the pin hole 16 so that the lower part of the bolt 13 abuts against the left side wall.
[0062] S3. Insert the upper end of the ejector rod 18 into the sleeve, place the T-shaped base in the channel steel 47, and rotate the rod-shaped handle 20 to make the ejector rod 18 and the T-shaped base move relative to each other until the T-shaped base abuts tightly against the inner side of the lower side wall of the channel steel 47.
[0063] S4. Rotate the rotary handle 3 to drive the driven bevel gear 22 through the driving bevel gear 21. The driven bevel gear 22 drives the three-stage reduction gear set to rotate. The fifth gear 38 of the three-stage reduction gear set drives the rack 5, so that the housing 1 and the cover 2 move upward relative to the rack 5 until the top plate 8 abuts against the upper end of the channel steel base 45. Continue to rotate the rotary handle 3 to make the housing 1 and the cover 2 continue to rise until the channel steel base 45 is lifted to a predetermined height and restored to a horizontal state.
[0064] S5. When it is detected again that the channel steel base 45 is not horizontal, repeat step S4 to restore the channel steel base 45 to a horizontal state again.
[0065] This device can solve the operation technical problems of leveling for different models and different operation spaces. Through the bevel gear set, the axial operation can be changed into a radial operation to solve the problems of equipment damage and personal injury in different working spaces.
[0066] The above technical features respectively constitute the embodiments of the present utility model, which have strong adaptability and implementation effects. Non-essential technical features can be increased or decreased according to actual needs to meet the requirements of different situations.
Claims
1. A level adjustment tool for the pumping unit base, characterized in that The invention comprises a shell, a cover and a rotating handle, wherein the right end of the shell and the left end of the cover can be detachably mounted together; a strip-shaped cavity which opens to the right and passes through from top to bottom is provided at the rear part of the right side of the shell, and a rack which has its lower end located below the shell is slidably mounted in the strip-shaped cavity; a trapezoidal cavity which opens to the right and is narrow in front and wide in the back is provided at the front part of the right side of the shell, and the rear end of the trapezoidal cavity is connected with the strip-shaped cavity, and the cover corresponding to the position of the trapezoidal cavity protrudes to the right to form an oval shell which is small at the top and large at the bottom, and the inner cavity of the oval shell is connected with the trapezoidal inner cavity; a reduction gear set whose rear end is meshed with the front side of the rack is provided in the trapezoidal cavity, the left end of the reduction gear set is rotatably mounted on the inner side wall of the left end of the shell, and the right end of the reduction gear set is rotatably mounted on the oval shell; an input hole which passes through from left to right is provided on the upper part of the oval shell, and the input shaft of the reduction gear set is fixedly mounted with the middle part of the rotating handle after passing through the input hole; a locking mechanism is provided between the outer side of the right part of the input shaft of the reduction gear set and the right side of the oval shell, and the locking mechanism can prevent the input shaft of the reduction gear set from reversing.
2. The level adjustment tool for the pumping unit base according to claim 1, wherein A fixed base is fixedly installed on the left side of the shell, and the fixed base includes a top plate, a back plate, an upper limit plate, a lower limit plate, a reinforcing rib plate and a latch. The upper end of the shell is fixedly installed with the middle part of the lower side of the top plate, and a boss is provided on the left side of the lower part of the shell. The left side of the upper end of the boss is fixedly installed with the right side of the lower end of the back plate, and the right side of the upper end of the back plate is fixedly installed with the left end of the top plate; the upper limit plate and the lower limit plate are fixedly installed at intervals on the left side of the lower end of the back plate, and the left end of the upper limit plate is located to the left of the left end of the lower limit plate, and a limit slot can be formed between the lower side of the upper limit plate, the upper side of the lower limit plate and the left side of the back plate; a reinforcing rib plate is fixedly installed between the middle part of the upper side of the upper limit plate and the middle part of the left side of the back plate; the left end of the upper limit plate is provided with at least one pin hole that runs through from top to bottom, and a latch is provided in each pin hole.
3. The level adjusting tool for the pumping unit base according to claim 2, wherein, An auxiliary pushing mechanism is provided on the lower left side of the lower limit plate, and the auxiliary pushing mechanism includes a limit sleeve, a push rod, a T-shaped base and a rod-shaped handle. The lower left side of the lower limit plate is fixedly installed with the upper end of the limit sleeve, the inner side of the sleeve is sleeved together with the outer side of the upper end of the push rod, the outer side of the lower part of the push rod is connected with the T-shaped base through a thread, and a handle mounting hole is provided in the middle of the push rod, and a rod-shaped handle is slidably installed in the handle mounting hole.
4. The level adjustment tool for the pumping unit base according to claim 1 or 2 or 3, characterized in that, The input shaft of the reduction gear set is connected to the rotating handle through the steering gear set. The steering gear set includes a driving bevel gear, a driven bevel gear, a main transmission rod, an L-shaped bracket and a rolling bearing. The outer side of the right end of the input shaft of the reduction gear set is connected to the driven bevel gear. The rear of the driven bevel gear is meshed with the left part of the driving bevel gear. The middle part of the rear side of the driving bevel gear is fixedly installed with the main transmission rod whose rear end is located behind the shell. The outer side of the rear end of the main transmission rod is fixedly installed with the inner side of the middle of the rotating handle. The outer side of the front of the main transmission rod is covered with an L-shaped bracket. The left end of the L-shaped bracket is detachably installed with the corresponding position on the right side of the cover body. A rolling bearing is provided between the L-shaped bracket and the main transmission rod.
5. The level adjustment tool for the pumping unit base according to claim 4, characterized in that, It also includes an outer protective shell, which is detachably installed on the right side of the cover body corresponding to the outer side of the oval shell and can wrap the steering gear set.
6. The level adjustment tool for the pumping unit base according to claim 1 or 2 or 3 or 5, characterized in that, The locking mechanism includes a ratchet wheel, a detent pawl, a rotating shaft and a fixing plate. A ratchet wheel is fixedly installed on the outer side of the input shaft of the reduction gear set. A fixing plate with its upper end located above the oval-shaped housing is sleeved on the outer side of the input shaft of the reduction gear set corresponding to the right side of the oval-shaped housing. The lower part of the fixing plate is detachably installed with the right side of the oval-shaped housing. A rotating shaft is rotatably installed at the upper end of the fixing plate. A detent pawl is rotatably installed on the outer side of the right end of the rotating shaft. The lower end of the detent pawl is engaged with the upper rear end of the ratchet wheel.
7. The level adjustment tool for the pumping unit base according to claim 4, characterized in that The locking mechanism includes a ratchet wheel, a detent pawl, a rotating shaft and a fixing plate. A ratchet wheel is fixedly installed on the outer side of the input shaft of the reduction gear set. A fixing plate with its upper end located above the oval-shaped housing is sleeved on the outer side of the input shaft of the reduction gear set corresponding to the right side of the oval-shaped housing. The lower part of the fixing plate is detachably installed with the right side of the oval-shaped housing. A rotating shaft is rotatably installed at the upper end of the fixing plate. A detent pawl is rotatably installed on the outer side of the right end of the rotating shaft. The lower end of the detent pawl is engaged with the upper rear end of the ratchet wheel.
8. The level adjustment tool for the pumping unit base according to claim 1 or 2 or 3 or 5 or 7, characterized in that, The reduction gear set includes an input shaft, an intermediate shaft, an output shaft, a first gear, a second gear, a third gear, a fourth gear and a fifth gear. A first mounting hole opening to the right is provided on the inner side of the left side wall of the housing corresponding to the input hole. The left end of the input shaft passes through the input hole and is rotatably installed in the first mounting hole. The first gear is drivingly connected to the outer side of the left part of the input shaft. A second mounting hole penetrating through from left to right is provided in the middle of the oval-shaped housing. A third mounting hole opening to the right is provided on the inner side of the left side wall of the housing corresponding to the second mounting hole. The intermediate shaft with its right end rotatably installed in the second mounting hole is rotatably installed in the third mounting hole. The second gear is drivingly connected to the outer side of the left part of the intermediate shaft. The upper end of the second gear is engaged with the lower end of the first gear. The third gear is drivingly connected to the outer side of the right part of the intermediate shaft. A fourth mounting hole penetrating through from left to right is provided in the lower rear part of the oval-shaped housing. A fifth mounting hole opening to the right is provided on the inner side of the left side wall of the housing corresponding to the fourth mounting hole. The output shaft with its right end rotatably installed in the fourth mounting hole is rotatably installed in the fifth mounting hole. The fourth gear is drivingly connected to the outer side of the right part of the output shaft. The upper front part of the fourth gear is engaged with the lower rear part of the third gear. The fifth gear is drivingly connected to the outer side of the left part of the output shaft. The rear end of the fifth gear is engaged with the front end of the rack. Or / and, a base is fixedly installed at the lower end of the rack. The base includes a trapezoidal support plate, a bottom plate and a rib plate. A trapezoidal support plate with a narrower upper part and a wider lower part is fixedly installed at the lower end of the rack. The lower end of the trapezoidal support plate is fixedly installed with the middle part of the upper side of the bottom plate. A rib plate is fixedly installed between the middle front part of the trapezoidal support plate and the middle part of the upper side of the bottom plate, and also between the middle rear part of the trapezoidal support plate and the middle part of the upper side of the bottom plate.
9. The level adjustment tool for the pumping unit base according to claim 4, characterized in that, The reduction gear set includes an input shaft, an intermediate shaft, an output shaft, a first gear, a second gear, a third gear, a fourth gear and a fifth gear. Inside the inner side of the left side wall of the housing corresponding to the position of the input hole, there is a first mounting hole opening to the right. The left end of the input shaft passes through the input hole and is rotatably mounted in the first mounting hole. The outer side of the left part of the input shaft is drivingly connected with the first gear; in the middle of the oval housing, there is a second mounting hole penetrating left and right. Inside the inner side of the left side wall of the housing corresponding to the position of the second mounting hole, there is a third mounting hole opening to the right. In the third mounting hole, there is an intermediate shaft rotatably mounted with its right end rotatably mounted in the second mounting hole. The outer side of the left part of the intermediate shaft is drivingly connected with the second gear, and the upper end of the second gear meshes with the lower end of the first gear. The outer side of the right part of the intermediate shaft is drivingly connected with the third gear; in the lower rear part of the oval housing, there is a fourth mounting hole penetrating left and right. Inside the inner side of the left side wall of the housing corresponding to the position of the fourth mounting hole, there is a fifth mounting hole opening to the right. In the fifth mounting hole, there is an output shaft rotatably mounted with its right end rotatably mounted in the fourth mounting hole. The outer side of the right part of the output shaft is drivingly connected with the fourth gear, and the upper front part of the fourth gear meshes with the lower rear part of the third gear. The outer side of the left part of the output shaft is drivingly connected with the fifth gear, and the rear end of the fifth gear meshes with the front end of the rack; Or / and, a base is fixedly installed at the lower end of the rack. The base includes a trapezoidal support plate, a bottom plate and a rib plate. The lower end of the rack is fixedly installed with a trapezoidal support plate in a shape of being narrower at the top and wider at the bottom. The lower end of the trapezoidal support plate is fixedly installed with the middle part of the upper side of the bottom plate. A rib plate is fixedly installed between the middle front side of the trapezoidal support plate and the middle part of the upper side of the bottom plate, and also between the middle rear side of the trapezoidal support plate and the middle part of the upper side of the bottom plate.
10. The level adjusting tool for the pumping unit base according to claim 6, characterized in that, The reduction gear set includes an input shaft, an intermediate shaft, an output shaft, a first gear, a second gear, a third gear, a fourth gear and a fifth gear. Inside the inner side of the left side wall of the housing corresponding to the position of the input hole, there is a first mounting hole opening to the right. The left end of the input shaft passes through the input hole and is rotatably mounted in the first mounting hole. The outer side of the left part of the input shaft is drivingly connected with the first gear; in the middle of the oval housing, there is a second mounting hole penetrating left and right. Inside the inner side of the left side wall of the housing corresponding to the position of the second mounting hole, there is a third mounting hole opening to the right. In the third mounting hole, there is an intermediate shaft rotatably mounted with its right end rotatably mounted in the second mounting hole. The outer side of the left part of the intermediate shaft is drivingly connected with the second gear, and the upper end of the second gear meshes with the lower end of the first gear. The outer side of the right part of the intermediate shaft is drivingly connected with the third gear; in the lower rear part of the oval housing, there is a fourth mounting hole penetrating left and right. Inside the inner side of the left side wall of the housing corresponding to the position of the fourth mounting hole, there is a fifth mounting hole opening to the right. In the fifth mounting hole, there is an output shaft rotatably mounted with its right end rotatably mounted in the fourth mounting hole. The outer side of the right part of the output shaft is drivingly connected with the fourth gear, and the upper front part of the fourth gear meshes with the lower rear part of the third gear. The outer side of the left part of the output shaft is drivingly connected with the fifth gear, and the rear end of the fifth gear meshes with the front end of the rack; Or / and, a base is fixedly installed at the lower end of the rack. The base includes a trapezoidal support plate, a bottom plate and a rib plate. A trapezoidal support plate with a narrower upper part and a wider lower part is fixedly installed at the lower end of the rack. The lower end of the trapezoidal support plate is fixedly installed with the middle part of the upper side of the bottom plate. Rib plates are fixedly installed between the middle front side of the trapezoidal support plate and the middle part of the upper side of the bottom plate, and between the middle rear side of the trapezoidal support plate and the middle part of the upper side of the bottom plate.