Stove ignition manipulator device

Through the combination of the three-axis sliding table assembly and the CCD imaging system, the automatic and precise ignition of stove detection is realized, solving the problems of slow and low efficiency of traditional manual operation, improving detection efficiency and reducing costs.

CN223090705UActive Publication Date: 2025-07-11ZHONGSHAN YOUSHENG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421418612.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-07-11
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The manual operation speed and low efficiency in traditional stove inspections lead to increased testing costs and the inability to realize flow-through testing.

Method used

The three-axis sliding table assembly is used to control the ignition rotating servo motor and the ignition clamp knob cylinder, and combine it with the CCD imaging system and the PLC controller to realize the automatic ignition and flame detection of the stove switch knob.

Benefits of technology

It realizes automated, fast and precise ignition operation for stove detection, improves detection efficiency and reduces costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223090705U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of integrated cooker detection, in particular to a cooker ignition manipulator device which comprises three-axis sliding table assemblies installed on the left side and the right side of the top face of a working box table. The two three-axis sliding table assemblies are connected with an ignition rotating servo motor, and the ignition rotating servo motor is connected with an ignition clamp knob air cylinder. The three-axis sliding table assembly is adopted to control the ignition rotary servo motor and the ignition clamp knob air cylinder to reach the ignition switch knob of the cooker to be detected, the problems of low speed and low efficiency existing in traditional manual operation are solved, and the automatic ignition device has the advantages of being convenient and fast to operate, high in speed, capable of achieving accurate ignition and the like.
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Description

Technical Field

[0001] The utility model relates to the technical field of integrated stove detection, and particularly relates to a cooking appliance ignition manipulator device. Background Art

[0002] With the development of society, cooking appliances are also changing. People use cooking appliances in the kitchen to facilitate cooking. Integrated cooking appliances are favored for their convenience because of their small volume and the integration of multiple functional appliances. Before leaving the factory, integrated cooking appliances need to be tested for fire ignition and airtightness. When testing for fire ignition, the traditional method is to manually operate to turn on the cooking appliance switch, which has the problems of slow speed, low efficiency, inability to form a streamlined detection, resulting in an increase in detection costs, and thus being unfavorable for detection efficiency and cost control. Content of the Utility Model

[0003] The purpose of the utility model is to provide a cooking appliance ignition manipulator device in view of the defects and deficiencies of the prior art.

[0004] A cooking appliance ignition manipulator device of the utility model comprises three-axis slide table assemblies installed on the left and right sides of the top surface of a workbench; the two three-axis slide table assemblies are respectively connected to an ignition rotation servo motor, and the ignition rotation servo motor is connected to an ignition clamp knob cylinder.

[0005] Further, a lower frame-shaped bracket is arranged at the front part of the top surface of the workbench, support beams are respectively arranged on both sides of the horizontal frame beam of the lower frame-shaped bracket, and a CCD imaging system is arranged at the front end of the support beam.

[0006] Further, the three-axis slide table assembly comprises an ignition X-axis servo slide table, an ignition Y-axis servo slide table is arranged on the ignition X-axis servo slide table, and an ignition Z-axis servo slide table is arranged on the ignition Y-axis servo slide table; the ignition Z-axis servo slide table is connected to the ignition rotation servo motor through a connecting frame.

[0007] Further, the ignition X-axis servo slide table comprises a lower frame-shaped bottom table, an X-axis slide table is arranged on the lower frame-shaped bottom table, the X-axis slide table is connected to a cylinder I, and the cylinder I is arranged on the workbench; a guide belt is arranged on one side of the X-axis slide table, and the guide belt is arranged on a U-shaped chassis inside the cylinder I. In this design, the action of the cylinder I drives the X-axis slide table to move along the X-axis direction on the lower frame-shaped bottom table, and a guide belt is arranged on one side of the X-axis slide table. The guide belt acts like a guide rail to ensure the forward direction of the X-axis slide table.

[0008] Further, the ignition Y-axis servo slide table comprises a Y-axis bottom table installed on the X-axis slide table, a guide rail I is arranged on the Y-axis bottom table, a Y-axis slide table is arranged on the guide rail I, and the Y-axis slide table is connected to a cylinder II installed on one side of the Y-axis bottom table. In this design, a connecting rod is arranged at the outer end of the shaft rod of the cylinder II and is connected to the Y-axis slide table, so that the action of the cylinder II can be controlled to control the action of the ignition Y-axis servo slide table.

[0009] Further, the ignition Z-axis servo slide includes a triangular connecting plate. The bottom end of the triangular connecting plate is connected to the Y-axis slide. The left side of the Y-axis slide is connected to a vertical plate. A second guide rail is provided on the left side surface of the vertical plate. A guide rail projection is provided on the second guide rail, and the guide rail projection is connected to the Z-axis slide. The Z-axis slide is connected to a third cylinder installed on the vertical plate.

[0010] Further, the connecting frame includes an inverted Z-shaped connecting plate. A number of first mounting holes and second mounting holes are respectively provided in the upper and lower parts of the inverted Z-shaped connecting plate. An upper connecting plate is provided through the first mounting holes, and a lower mounting plate is provided through the second mounting holes.

[0011] Further, heat dissipation grid holes are provided on the right side surface of the workbench.

[0012] Further, adjustable support feet are provided around the bottom surface of the workbench. Four universal wheels are provided inside the four support feet.

[0013] The beneficial effects of the present utility model are as follows: For a cooking stove ignition manipulator device described in the present utility model, it uses a three-axis slide assembly to control the ignition rotation servo motor and the ignition clamp knob cylinder to the ignition switch knob of the cooking stove to be detected. It solves the problems of slow speed and low efficiency in traditional manual operation, and has the advantages of convenient operation, fast speed, and accurate ignition. Description of the Drawings

[0014] The drawings described herein are used to provide a further understanding of the present utility model and constitute a part of this application, but do not constitute an improper limitation to the present utility model. In the drawings:

[0015] Figure 1 is a schematic structural diagram of the present utility model;

[0016] Figure 2 is a schematic structural diagram of the present utility model in another direction;

[0017] Figure 3 is a three-dimensional structural diagram of the present utility model installed on a product conveyor line;

[0018] Figure 4 is a top view structural diagram of the present utility model installed on a product conveyor line.

[0019] Description of the Reference Numerals in the Drawings:

[0020] Working box table - 1; Heat dissipation grid hole - 11; Support feet - 12; Universal wheels - 13; Three - axis slide table assembly - 2; Ignition X - axis servo slide table - 21; Lower frame - type base - 211; Position sensor - 212; X - axis slide table - 213; Cylinder 1 - 214; Guide belt - 215; Ignition Y - axis servo slide table - 22; Y - axis base - 221; Cylinder 2 - 222; Y - axis slide table - 223; Ignition Z - axis servo slide table - 23; Triangular connecting plate - 231; Vertical plate - 232; Z - axis slide table - 233; Guide rail convex head - 234; Lower frame - type bracket - 3; Ignition rotary servo motor - 4; Ignition clamp knob cylinder - 5; Connecting frame - 6; CCD imaging system - 7; Stove to be detected - 8; Product conveying table - 9. Detailed implementation mode

[0021] The following will combine the attached drawings and specific embodiments to elaborate on the present utility model in detail. The illustrative embodiments and descriptions are only used to explain the present utility model, but not to limit the present utility model.

[0022] As Figure 1 - Figure 2 shown, a kind of stove ignition manipulator device described in this detailed implementation mode includes a three - axis slide table assembly 2 installed on the left and right sides of the top surface of the working box table 1; the two three - axis slide table assemblies 2 are respectively connected to the ignition rotary servo motor 4, and the ignition rotary servo motor 4 is connected to the ignition clamp knob cylinder 5.

[0023] Furthermore, a lower frame - type bracket 3 is arranged at the front part of the top surface of the working box table 1. Support beams are respectively arranged on both sides of the horizontal beam of the lower frame - type bracket 3, and a CCD imaging system 7 is arranged at the front end of the support beam.

[0024] Furthermore, the three - axis slide table assembly 2 includes an ignition X - axis servo slide table 21, an ignition Y - axis servo slide table 22 is arranged on the ignition X - axis servo slide table 21, and an ignition Z - axis servo slide table 23 is arranged on the ignition Y - axis servo slide table 22; the ignition Z - axis servo slide table 23 is connected to the ignition rotary servo motor 4 through a connecting frame 6.

[0025] Further, the ignition X-axis servo slide includes a lower frame-shaped base 211. An X-axis slide 213 is provided on the lower frame-shaped base. The X-axis slide 213 is connected to a first cylinder 214, and the first cylinder 214 is arranged on the working box platform 1. A guide belt 215 is arranged on one side of the X-axis slide 213, and the guide belt 215 is arranged on a U-shaped chassis 216 inside the first cylinder 214. In this design, the action of the first cylinder 214 drives the X-axis slide 213 to move along the X-axis direction on the lower frame-shaped base 211. A guide belt 215 is arranged on one side of the X-axis slide 213, and the guide belt 215 functions similar to a guide rail to ensure the forward direction of the X-axis slide 213. In this design, a position sensor 212 is installed on the X-axis slide 213. In addition, a proximity switch can be installed on the lower frame-shaped base 211 for use in limiting positions.

[0026] Further, the ignition Y-axis servo slide includes a Y-axis base 221 installed on the X-axis slide 213. A first guide rail is provided on the Y-axis base 221, and a Y-axis slide 223 is arranged on the first guide rail. The Y-axis slide 223 is connected to a second cylinder 222 installed on one side of the Y-axis base 221. In this design, a connecting rod is provided at the outer end of the shaft rod of the second cylinder 222, and the connecting rod is connected to the Y-axis slide, so that the action of the ignition Y-axis servo slide can be controlled by controlling the second cylinder.

[0027] Further, the ignition Z-axis servo slide 23 includes a triangular connecting plate 231. The bottom end of the triangular connecting plate 231 is connected to the Y-axis slide 223. The left side of the Y-axis slide 223 is connected to a vertical plate 232. A second guide rail is provided on the left side surface of the vertical plate 232, and a guide rail projection 234 is arranged on the second guide rail. The guide rail projection 234 is connected to a Z-axis slide 233. The Z-axis slide 233 is connected to a third cylinder installed on the vertical plate 232.

[0028] Further, the connecting frame 6 includes an inverted Z-shaped connecting plate 61. A number of first mounting holes and second mounting holes are respectively provided in the upper and lower parts of the inverted Z-shaped connecting plate 61. An upper connecting plate 62 is provided through the first mounting holes, and a lower mounting plate 63 is provided through the second mounting holes. In this design, an ignition rotary servo motor 4 is installed on the upper connecting plate 62; an ignition clamp knob cylinder 5 is installed on the lower mounting plate 63.

[0029] Further, heat dissipation grid holes 11 are provided on the right side surface of the working box platform 1.

[0030] Furthermore, adjustable support feet 12 are provided around the bottom surface of the working box platform 1, and four universal wheels 13 are provided inside the four support feet 12.

[0031] The working principle of this design is as follows:

[0032] As Figure 1 - Figure 4As shown, in this design, a heat dissipation grating hole 11 is provided on the right side of the working table 1, and a cabinet door is installed at the back of the working table 1. Other electrical components can be installed on the working table 1 or it can be used as a storage box. The heat dissipation grating hole 11 can play a role in heat dissipation.

[0033] In this design, adjustable support feet 12 are provided around the bottom surface of the working table 1. The four adjustable support feet 12 can adjust the balance of the working table 1. Position sensors or proximity switches can be installed on the ignition X-axis servo slide 21, ignition Y-axis servo slide 22, and ignition Z-axis servo slide 23 in this design, so as to control the telescopic distance, which is convenient for the PLC controller to control the telescopic movement of the three axes, and thus convenient to accurately reach the two switch knobs on the cooking appliance 8 to be detected.

[0034] In this design, four universal wheels 13 are provided inside the four support feet 12. After the four support feet 12 are adjusted and retracted, the four universal wheels 13 protrude on the ground, and rapid movement can be achieved through the universal wheels 13.

[0035] In this design, among them, the CCD imaging system is a prior art. The CCD imaging system is realized by using a CCD camera. Image acquisition is carried out by using the CCD camera, and the acquired images are processed.

[0036] In this design, a PLC controller can be built into the working table 1 to achieve automatic control.

[0037] The cooking appliance ignition manipulator device in this design includes a three-axis slide assembly 2 installed on the left and right sides of the top surface of the working table 1; the two three-axis slide assemblies 2 are respectively connected to an ignition rotary servo motor 4, and the ignition rotary servo motor 4 is connected to an ignition clamp knob cylinder 5. Among them, the ignition rotary servo motor 4 and the ignition clamp knob cylinder 5 form an ignition mechanism.

[0038] Among them, the three-axis slide assembly 2 includes an ignition X-axis servo slide 21, an ignition Y-axis servo slide 22 is provided on the ignition X-axis servo slide 21, and an ignition Z-axis servo slide 23 is provided on the ignition Y-axis servo slide 22. The PLC controller is used to control the actions of the ignition X-axis servo slide 21, ignition Y-axis servo slide 22, and ignition Z-axis servo slide 23 in the X-axis, Y-axis, and Z-axis directions, so as to control the ignition mechanism connected to the three-axis slide assembly 2 to move to the switch knob of the cooking appliance to be detected. The product conveyor table 9 places the cooking appliance 8 to be detected in front of this design through the conveyor belt, then uses the ignition clamp knob cylinder 5 to clamp the switch knob of the cooking appliance, and then uses the ignition rotary servo motor 4 to control the rotation of the ignition clamp knob cylinder 5 to achieve ignition. The CCD imaging system is started synchronously, and the CCD imaging system is used to test the flame color and flame absence of the cooking appliance.

[0039] Description of the overall operation of this design: After starting the device, the CCD imaging system works. First, it determines the position of the ignition knob. The ignition X, Y, Z-axis servo slides move to the position of the knob. The ignition knob cylinder clamps the knob, and the ignition knob servo motor operates to light the gas stove. Then, the CCD imaging system tests the flame color and flame absence of the stove.

[0040] The above description is only a preferred embodiment of the present invention. Therefore, all equivalent changes or modifications made according to the features and principles described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.

Claims

1. A cooking appliance ignition manipulator device, characterized in that: It includes three-axis slide table assemblies installed on the left and right sides of the top surface of the working box table; the two three-axis slide table assemblies are respectively connected to the ignition rotation servo motor, and the ignition rotation servo motor is connected to the ignition clamp knob cylinder.

2. The igniting manipulator device for a cooking appliance according to claim 1, characterized in that: At the front part of the top surface of the working box table, there is a lower frame-shaped bracket. On both sides of the horizontal frame beam of the lower frame-shaped bracket, there are support beams respectively, and at the front end of the support beam, there is a CCD imaging system.

3. The burner ignition manipulator device according to claim 1, characterized in that: The three-axis slide table assembly includes an ignition X-axis servo slide table. An ignition Y-axis servo slide table is arranged on the ignition X-axis servo slide table, and an ignition Z-axis servo slide table is arranged on the ignition Y-axis servo slide table; the ignition Z-axis servo slide table is connected to the ignition rotation servo motor through a connecting frame.

4. The burner ignition manipulator device according to claim 3, characterized in that: The ignition X-axis servo slide table includes a lower frame-shaped bottom table. An X-axis slide table is arranged on the lower frame-shaped bottom table. The X-axis slide table is connected to a cylinder 1, and the cylinder 1 is arranged on the working box table; on one side of the X-axis slide table, there is a guide belt, and the guide belt is arranged on the U-shaped chassis inside the cylinder 1; in this design, when the cylinder 1 acts, it drives the X-axis slide table to move along the X-axis direction on the lower frame-shaped bottom table. There is a guide belt on one side of the X-axis slide table, and the guide belt acts like a guide rail to ensure the forward direction of the X-axis slide table.

5. The ignition manipulator device for a cooking appliance according to claim 3, characterized in that: The ignition Y-axis servo slide table includes a Y-axis bottom table installed on the X-axis slide table. A guide rail 1 is arranged on the Y-axis bottom table, and a Y-axis slide table is arranged on the guide rail 1. The Y-axis slide table is connected to a cylinder 2 installed on one side of the Y-axis bottom table; in this design, a connecting rod is arranged at the outer end of the shaft rod of the cylinder 2 and is connected to the Y-axis slide table through the connecting rod, so that the action of the ignition Y-axis servo slide table can be controlled by controlling the cylinder 2.

6. The ignition manipulator device for a cooker according to claim 3, characterized in that: The ignition Z-axis servo slide table includes a triangular connecting plate. The bottom end of the triangular connecting plate is connected to the Y-axis slide table. The left side of the Y-axis slide table is connected to a vertical plate. A guide rail 2 is arranged on the left side surface of the vertical plate, and a guide rail projection is arranged on the guide rail 2. The guide rail projection is connected to the Z-axis slide table; the Z-axis slide table is connected to a cylinder 3 installed on the vertical plate.

7. The ignition manipulator device for a cooker according to claim 3, characterized in that: The connecting frame includes an inverted Z-shaped connecting plate. A number of mounting holes 1 and mounting holes 2 are respectively arranged on the upper and lower parts of the inverted Z-shaped connecting plate. An upper connecting plate is arranged through the mounting holes 1, and a lower mounting plate is arranged through the mounting holes 2.

8. A cooking appliance ignition manipulator device according to claim 1, characterized in that: There are heat dissipation grid holes on the right side surface of the working box table.

9. A cooking appliance ignition manipulator device according to claim 1, characterized in that: Adjustable support feet are arranged around the bottom surface of the working box table, and four universal wheels are arranged inside the four support feet.