Motor stator tin immersion test mechanism

By designing a motor stator tin immersion test mechanism, the recycling and filtration of tin liquid is achieved, the problem of tin liquid waste is solved, production costs are reduced, environmental pollution is reduced, and production efficiency is improved.

CN223091316UActive Publication Date: 2025-07-11HUIZHOU JINGDEXIN AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202422278405.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-07-11
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

In the prior art, tin liquid is wasted during the scraping process of surface impurities of the tin liquid after the motor stator is immersed in tin, resulting in an increase in production costs and may have adverse effects on the environment.

Method used

A motor stator tin immersion test mechanism is designed, including a return tube, a filter box and a discharge tube. Through these structures, the scraped tin liquid is collected and filtered and then recycled into the liquid storage tank. Combined with the first screw rod, the telescopic drive rod and the clamping assembly, the automated processing of the tin liquid and multiple filtration are realized.

Benefits of technology

The reuse of tin liquid is achieved, production costs are reduced, and the pollution to the environment is reduced, and the efficiency and accuracy of the production process are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a motor stator tin immersion test mechanism, which relates to the field of motor production and comprises a workbench, two slide rails are fixedly mounted on the upper surface of the workbench, a moving plate is sleeved on the outer surfaces of the two slide rails, a side plate is fixedly mounted on the back of the workbench, and a through groove is formed in the side plate corresponding to the moving plate. A buffer plate is fixedly installed at the end, away from the workbench, of the sliding rod; a groove is formed in the center of the workbench; a liquid storage tank is fixedly installed at the bottom of the inner wall of the groove; a discharging pipe is fixedly installed on the back face of the workbench and communicates with the groove; and the side, away from the discharging pipe, of the filtering box communicates with a material returning pipe, the material returning pipe communicates with the liquid storage tank, and the material returning pipe, the filtering box and the discharging pipe are matched with one another, so that the tin liquid can be repeatedly used, the scraped tin liquid is collected, the tin liquid without impurities can be continuously used, and then the production cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of motor production, and particularly to a tin dipping test mechanism for a motor stator. Background Technique

[0002] The basic definition of a motor includes converting energy in forms such as electrical energy or chemical energy into mechanical energy. It usually includes components such as an electric motor and an engine. An electric machine is a device that converts electrical energy into mechanical energy, usually composed of components such as a rotor, a stator, and a shaft. According to different working principles and structures, it can be divided into DC motors, AC motors, stepper motors, etc.

[0003] The existing technology has the following problems: After the tin dipping treatment of the motor stator, the impurities on the surface layer of the tin liquid are usually scraped off. During the scraping process, part of the tin liquid leaves the equipment along with the scraping treatment. Since there is no recycling treatment, this part of the tin liquid is wasted, resulting in an increase in production costs. Moreover, since the tin liquid contains harmful substances, if not properly treated, it may cause long-term adverse effects on the environment. Content of the Utility Model

[0004] To solve the above technical problems, a tin dipping test mechanism for a motor stator is provided, which solves the problem of the current increase in production costs.

[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0006] A tin dipping test mechanism for a motor stator includes a workbench. Two slide rails are fixedly installed on the upper surface of the workbench. A moving plate is sleeved on the outer surfaces of the two slide rails. A side plate is fixedly installed on the back surface of the workbench. A through groove is opened in the side plate corresponding to the moving plate. A sliding rod is arranged inside the through groove. A buffer plate is fixedly installed at the end of the sliding rod far away from the workbench. A groove is opened at the center of the workbench. A liquid storage tank is fixedly installed at the bottom of the inner wall of the groove. An outlet pipe is fixedly installed on the back surface of the workbench. The outlet pipe is communicated with the groove. The end of the outlet pipe far away from the workbench is connected to a filter box. A return pipe is communicated with one side of the filter box far away from the outlet pipe. The return pipe is communicated with the liquid storage tank.

[0007] Preferably, a top plate corresponding to the workbench is fixedly installed on the upper surface of the side plate. A hydraulic rod corresponding to the moving plate is fixedly installed on one side of the side plate close to the moving plate. A detector is fixedly installed at the front end of the hydraulic rod. A moving groove is opened at the bottom surface of the top plate. Two first lead screws are rotatably installed on the inner wall of the moving groove. The two first lead screws are symmetrically distributed about the center line of the moving groove. A slider is arranged inside the moving groove. The slider is threadedly connected to both first lead screws. A telescopic driving rod is fixedly installed on the bottom surface of the slider. A clamping assembly is fixedly installed at the lower end of the telescopic driving rod.

[0008] Preferably, the clamping assembly includes a main board. A fixing groove is formed at the center of the bottom surface of the main board. A chamber is formed inside the main board corresponding to the fixing groove. A sliding groove is formed on the side surface of the main board. The sliding groove communicates the chamber with the fixing groove. A sliding plate is arranged inside the sliding groove. A driving gear is rotatably installed inside the chamber. A rack is fixedly installed on one side of the sliding plate close to the driving gear. The driving gear is meshed with the rack. A clamping plate is fixedly installed at one end of the sliding plate corresponding to the fixing groove.

[0009] Preferably, a sliding groove is formed on the side surface of the side plate corresponding to the liquid storage tank. A second lead screw is rotatably installed on the inner wall of the sliding groove. A sliding plate corresponding to the sliding groove is sleeved on the outer surface of the second lead screw. An electric push rod is fixedly installed on one side of the sliding plate close to the liquid storage tank. A scraping plate corresponding to the liquid storage tank is fixedly installed at one end of the electric push rod away from the side plate.

[0010] Preferably, a plurality of filter plates are fixedly installed inside the filter box. The plurality of filter plates are linearly distributed along the length direction of the filter box.

[0011] Preferably, a feed pipe is fixedly installed on the outer surface of the return pipe. The feed pipe is communicated with the return pipe.

[0012] Preferably, a rotating groove is formed inside the moving plate corresponding to the slide rail. A plurality of rollers are rotatably installed on the inner wall of the rotating groove. The plurality of rollers are linearly distributed along the length direction of the rotating groove.

[0013] Compared with the prior art, the advantages of the present utility model are as follows: By providing a return pipe, a filter box and a discharge pipe, the scraped tin liquid enters the groove and then sequentially passes through the discharge pipe, the filter box and the return pipe to return to the storage tank again. The filter plates in the filter box perform multiple filtrations on the tin liquid, so that the tin liquid can be reused, the scraped tin liquid is collected, and the tin liquid without impurities can be continuously used, thereby reducing the production cost. Moreover, after the harmful substances in the tin liquid pass through the filter plates, they are collected by the filter plates, thereby reducing the adverse impact on the environment. By providing a first lead screw, a telescopic drive rod and a clamping assembly, the first lead screw, the telescopic drive rod and the clamping assembly cooperate with each other to automatically process the stator that has not been tinned. Due to the rapidity and accuracy of the tinning process, the bottleneck link in the production line is effectively alleviated, making the entire production process smoother, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic three-dimensional structure diagram of the present utility model;

[0015] Figure 2 is a schematic internal structure diagram of the present utility model;

[0016] Figure 3 It is a schematic internal structure diagram of the clamping assembly in the present utility model;

[0017] Figure 4 is Figure 2 a partial enlarged view of A in;

[0018] Figure 5 is Figure 2 a partial enlarged view of B in;

[0019] Figure 6 It is a schematic internal structure diagram of the moving plate in the present utility model.

[0020] The reference numerals in the figure are: 1, workbench; 2, slide rail; 3, moving plate; 4, side plate; 5, through groove; 6, sliding rod; 7, buffer plate; 8, groove; 9, liquid storage tank; 10, discharge pipe; 11, filter box; 12, return pipe; 13, top plate; 14, hydraulic rod; 15, detector; 16, moving groove; 17, first lead screw; 18, slider; 19, telescopic drive rod; 20, clamping assembly; 21, main board; 22, fixed groove; 23, chamber; 24, chute; 25, sliding plate; 26, driving gear; 27, rack; 28, clamping plate; 29, sliding groove; 30, second lead screw; 31, sliding plate; 32, electric push rod; 33, scraper; 34, filter plate; 35, feed pipe; 36, rotating groove; 37, roller. Specific embodiments

[0021] The following description is used to disclose the present utility model so that those skilled in the art can implement the present utility model. The preferred embodiments in the following description are only examples, and those skilled in the art can think of other obvious variations.

[0022] Refer to Figures 1-6As shown in the figure, a tin dipping test mechanism for a motor stator includes a workbench 1. Two slide rails 2 are fixedly installed on the upper surface of the workbench 1. A moving plate 3 is sleeved on the outer surfaces of the two slide rails 2. The moving plate 3 moves along the length direction of the slide rails 2. A side plate 4 is fixedly installed on the back surface of the workbench 1. A through groove 5 is formed inside the side plate 4 corresponding to the moving plate 3. A sliding rod 6 is arranged inside the through groove 5. A buffer plate 7 is fixedly installed at one end of the sliding rod 6 away from the workbench 1. A spring is sleeved on the outer surface of the sliding rod 6. The two ends of the spring are respectively fixedly connected to one side of the side plate 4 and the side surface of the buffer plate 7. The buffer plate 7 and the spring cooperate with each other to buffer the moving plate 3 and reduce the impact received by the moving plate 3. A groove 8 is formed at the center of the workbench 1. A liquid storage tank 9 is fixedly installed at the bottom of the inner wall of the groove 8. The liquid storage tank 9 is used to store tin liquid in a molten state. A discharge pipe 10 is fixedly installed on the back surface of the workbench 1. The discharge pipe 10 is communicated with the groove 8. One end of the discharge pipe 10 away from the workbench 1 is connected to a filter box 11. A return pipe 12 is communicated with one side of the filter box 11 away from the discharge pipe 10. The return pipe 12 is communicated with the liquid storage tank.

[0023] As Figure 2 shown in the figure, a top plate 13 corresponding to the workbench 1 is fixedly installed on the upper surface of the side plate 4. A hydraulic rod 14 corresponding to the moving plate 3 is fixedly installed on one side of the side plate 4 close to the moving plate 3. A detector 15 is fixedly installed at the front end of the hydraulic rod 14. The hydraulic rod 14 pushes the detector 15 to test the motor stator after tin dipping. A moving groove 16 is formed at the bottom surface of the top plate 13. Two first lead screws 17 are rotatably installed on the inner wall of the moving groove 16. The two first lead screws 17 are symmetrically distributed about the center line of the moving groove 16. The first lead screws 17 are externally connected to a power source. A slider 18 is arranged inside the moving groove 16. The slider 18 is threadedly connected to both of the first lead screws 17. A telescopic drive rod 19 is fixedly installed at the bottom surface of the slider 18. A clamping assembly 20 is fixedly installed at the lower end of the telescopic drive rod 19. The first lead screws 17 rotate to move the telescopic drive rod 19 on the slider 18 above the stator that has not been dipped in tin. The telescopic drive rod 19 expands to fix the stator that has not been dipped in tin by the clamping assembly 20. The telescopic drive rod 19 contracts. The first lead screws 17 drive the stator that has not been dipped in tin to move above the liquid storage tank 9 through rotation. The telescopic drive rod 19 expands to dip the stator in tin. The telescopic drive rod 19 contracts. The first lead screws 17 drive the stator after tin dipping to continue moving and move the stator after tin dipping above the moving plate 3. The hydraulic rod 14 drives the detector 15 to detect the stator after tin dipping.

[0024] As Figure 3As shown, the clamping assembly 20 includes a main board 21. A fixing groove 22 is formed at the center of the bottom surface of the main board 21. A chamber 23 is formed inside the main board 21 corresponding to the fixing groove 22. A sliding groove 24 is formed on the side surface of the main board 21. The sliding groove 24 communicates the chamber 23 with the fixing groove 22. A sliding plate 25 is arranged inside the sliding groove 24. A driving gear 26 is rotatably installed inside the chamber 23. A rack 27 is fixedly installed on one side of the sliding plate 25 close to the driving gear 26. The driving gear 26 is meshed with the rack 27. A clamping plate 28 is fixedly installed at one end of the sliding plate 25 corresponding to the fixing groove 22. The stator enters between the two clamping plates 28. The driving gear 26 rotates to move the sliding plate 25 on the rack 27, so as to make the two clamping plates 28 approach each other, thereby fixing the stator.

[0025] As Figure 4 shown, a sliding groove 29 is formed on the side surface of the side plate 4 corresponding to the liquid storage tank 9. A second lead screw 30 is rotatably installed on the inner wall of the sliding groove 29. A sliding plate 31 corresponding to the sliding groove 29 is sleeved on the outer surface of the second lead screw 30. An electric push rod 32 is fixedly installed on one side of the sliding plate 31 close to the liquid storage tank 9. A scraping plate 33 corresponding to the liquid storage tank 9 is fixedly installed at one end of the electric push rod 32 away from the side plate 4. Whenever a stator is dipped in tin, after the second lead screw 30 rotates to move the sliding plate 31 to a proper position, the electric push rod 32 contracts to make the scraping plate 33 clean the tin liquid. The scraped tin liquid enters the groove 8 and returns to the liquid storage tank 9 through the discharge pipe 10, the filter box 11 and the return pipe 12 in sequence through the groove 8.

[0026] As Figure 5 shown, a plurality of filter plates 34 are fixedly installed inside the filter box 11. The plurality of filter plates 34 are linearly distributed along the length direction of the filter box 11. The filter plates 34 perform multiple filtrations on the tin liquid passing through the filter box 11, so that the tin liquid can be reused.

[0027] As Figure 5 shown, a feed pipe 35 is fixedly installed on the outer surface of the return pipe 12. The feed pipe 35 is communicated with the return pipe 12. External tin liquid enters the equipment through the feed pipe 35, so as to supplement the lost tin liquid and make the material in the liquid storage tank 9 fill the liquid storage tank 9 in real time.

[0028] As Figure 6 shown, a rotating groove 36 is formed inside the moving plate 3 corresponding to the slide rail 2. A plurality of rollers 37 are rotatably installed on the inner wall of the rotating groove 36. The plurality of rollers 37 are linearly distributed along the length direction of the rotating groove 36. The rollers 37 drive the moving plate 3 to move along the guide rail.

[0029] Working principle: The staff places the stator without tin dipping on the moving plate 3 on the left. The roller 37 rotates to make the moving plate 3 move along the slide rail 2. After the moving plate 3 hits the buffer plate 7, it stops slowly. The first lead screw 17 rotates to make the telescopic drive rod 19 on the slider 18 move above the stator without tin dipping. The telescopic drive rod 19 expands to make the stator enter between the two clamping plates 28. The driving gear 26 rotates to make the slide plate 25 on the rack 27 move, so that the two clamping plates 28 approach each other, and then the stator is fixed. The telescopic drive rod 19 contracts, and the first lead screw 17 drives the stator without tin dipping to move above the liquid storage tank 9. The telescopic drive rod 19 expands to dip the stator in tin. The telescopic drive rod 19 contracts, and the first lead screw 17 drives the stator dipped in tin to continue to move and move the stator dipped in tin above the moving plate 3 on the right. The hydraulic rod 14 drives the detector 15 to detect the stator dipped in tin. After the detection is completed, the moving plate 3 drives the stator to leave.

[0030] The above shows and describes the basic principle, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection required by the present invention is defined by the appended claims and their equivalents.

Claims

1. A tin dipping test mechanism for a motor stator, comprising a workbench (1). On the upper surface of the workbench (1), two slide rails (2) are fixedly installed. A moving plate (3) is sleeved on the outer surfaces of the two slide rails (2). On the back surface of the workbench (1), a side plate (4) is fixedly installed. A through groove (5) is formed inside the side plate (4) corresponding to the moving plate (3). A sliding rod (6) is arranged inside the through groove (5). A buffer plate (7) is fixedly installed at one end of the sliding rod (6) away from the workbench (1). A groove (8) is formed at the center of the workbench (1). A liquid storage tank (9) is fixedly installed at the bottom of the inner wall of the groove (8). An outlet pipe (10) is fixedly installed on the back surface of the workbench (1). The outlet pipe (10) communicates with the groove (8). One end of the outlet pipe (10) away from the workbench (1) is connected to a filter box (11). A return pipe (12) communicates with one side of the filter box (11) away from the outlet pipe (10). The return pipe (12) communicates with the liquid storage tank (9).

2. The tin dipping test mechanism for a motor stator according to claim 1, wherein: On the upper surface of the side plate (4), a top plate (13) corresponding to the workbench (1) is fixedly installed. On one side of the side plate (4) close to the moving plate (3), a hydraulic rod (14) corresponding to the moving plate (3) is fixedly installed. A detector (15) is fixedly installed at the front end of the hydraulic rod (14). A moving groove (16) is formed at the bottom surface of the top plate (13). Two first lead screws (17) are rotatably installed on the inner wall of the moving groove (16). The two first lead screws (17) are symmetrically distributed about the center line of the moving groove (16). A slider (18) is arranged inside the moving groove (16). The slider (18) is threadedly connected to the two first lead screws (17). A telescopic drive rod (19) is fixedly installed at the bottom surface of the slider (18). A clamping assembly (20) is fixedly installed at the lower end of the telescopic drive rod (19).

3. The tin dipping test mechanism for a motor stator according to claim 2, wherein: The clamping assembly (20) includes a main board (21). A fixing groove (22) is formed at the center of the bottom surface of the main board (21). A chamber (23) is formed inside the main board (21) corresponding to the fixing groove (22). A sliding groove (24) is formed on the side surface of the main board (21). The sliding groove (24) communicates the chamber (23) with the fixing groove (22). A sliding plate (25) is arranged inside the sliding groove (24). A driving gear (26) is rotatably installed inside the chamber (23). A rack (27) is fixedly installed on one side of the sliding plate (25) close to the driving gear (26). The driving gear (26) is meshed with the rack (27). A clamping plate (28) is fixedly installed at one end of the sliding plate (25) corresponding to the fixing groove (22).

4. The tin dipping test mechanism for a motor stator according to claim 1, wherein: A sliding groove (29) is formed in the side surface of the corresponding side plate (4) of the liquid storage tank (9). A second lead screw (30) is rotatably installed on the inner wall of the sliding groove (29). A sliding plate (31) corresponding to the sliding groove (29) is sleeved on the outer surface of the second lead screw (30). One side of the sliding plate (31) close to the liquid storage tank (9) is fixedly installed with an electric push rod (32). One end of the electric push rod (32) away from the side plate (4) is fixedly installed with a scraping plate (33) corresponding to the liquid storage tank (9).

5. A tin dipping test mechanism for a motor stator according to claim 1, characterized in that: A plurality of filter plates (34) are fixedly installed inside the filter box (11), and the plurality of filter plates (34) are linearly distributed along the length direction of the filter box (11).

6. The tin dipping test mechanism for a motor stator according to claim 1, wherein: A feed pipe (35) is fixedly installed on the outer surface of the return pipe (12), and the feed pipe (35) is communicated with the return pipe (12).

7. A tin dipping test mechanism for a motor stator according to claim 1, characterized in that: A rotating groove (36) is formed inside the moving plate (3) corresponding to the slide rail (2). A plurality of rollers (37) are rotatably installed on the inner wall of the rotating groove (36), and the plurality of rollers (37) are linearly distributed along the length direction of the rotating groove (36).