Quality inspection workbench for fused alumina zirconia bricks

By designing a quality inspection workbench for zirconium corundum electromelted bricks with automatic flip and position correction, the problem of low detection efficiency caused by manual flip in the prior art is solved, and the comprehensive quality inspection of electromelted bricks is achieved.

CN223091957UActive Publication Date: 2025-07-11ZHENGZHOU YUANDONG REFRACTORY CO LTD
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Patent Information

Application Number
CN202421813327.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-07-11
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The existing zirconium corundum electric molten brick quality inspection workbench cannot conduct comprehensive inspection during the inspection process, and requires manual flipping, resulting in insufficiency of detection.

Method used

A quality inspection workbench of zirconium corundum electric molten bricks was designed, and the motor drive positioning rod and gear mechanism were used to realize automatic flip and position correction of the electric molten bricks. The positioning rod drives the driving gears to rotate, and the gear ring moves along the arc groove to achieve all-round inspection of the electric molten bricks.

Benefits of technology

Automatic flip and position correction of electromelted bricks are realized, detection efficiency is improved, and all-round quality inspection of electromelted bricks is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of quality inspection of fused alumina zirconia bricks, and discloses a quality inspection workbench for fused alumina zirconia bricks, which comprises a quality inspection table, the top of the quality inspection table is fixedly connected with a first motor, the output end of the first motor is fixedly connected with a positioning rod, and the outside of the positioning rod is fixedly connected with a driving gear. And the other end of the positioning rod is rotationally connected with a supporting block, an arc-shaped groove is formed in the top of the quality inspection table, two limiting rings are slidably connected to the inner wall of the arc-shaped groove, and one side of each limiting ring is fixedly connected with a gear ring. According to the device, a second motor is started to drive a rotating rod to rotate, so that a connecting rod is driven to rotate under the action of the rotating rod, a connecting block can be driven to move along the outer parts of two limiting rods, a correcting block is driven to move, and the position of an electric smelting brick on the upper part of a conveying belt can be corrected; and therefore, it is ensured that the electrically-fused bricks enter the connecting frame, and the positions of the electrically-fused bricks on the top of the conveying belt can be conveniently corrected.
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Description

Technical Field

[0001] The utility model relates to the technical field of quality inspection of fused cast bricks, in particular to a quality inspection workbench for zirconia corundum fused cast bricks. Background Art

[0002] Due to its excellent high temperature resistance, erosion resistance and thermal shock resistance, fused cast zirconia corundum bricks play a crucial role in modern industry, especially in the glass manufacturing industry. In order to ensure the effective quality inspection and monitoring of fused cast zirconia corundum bricks during the production process, thereby improving the overall quality and performance of products, a quality inspection workbench for zirconia corundum fused cast bricks is a special equipment for quality inspection of fused cast zirconia corundum bricks, and its main function is to ensure the quality and performance of fused cast zirconia corundum bricks during the production process;

[0003] However, the existing quality inspection workbench for zirconia corundum fused cast bricks cannot conduct a comprehensive inspection of items during the inspection process and requires manual flipping, resulting in a decrease in inspection efficiency.

[0004] In view of the above problems, the technical personnel in this field have proposed a quality inspection workbench for zirconia corundum fused cast bricks to solve the above problems. Content of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides a quality inspection workbench for zirconia corundum fused cast bricks, aiming to improve the problem that the existing quality inspection workbench for zirconia corundum fused cast bricks requires manual flipping of items, resulting in a decrease in inspection efficiency.

[0006] To achieve the above object, the utility model provides the following technical solution: A quality inspection workbench for zirconia corundum fused cast bricks, including a quality inspection table, a first motor is fixedly connected to the top of the quality inspection table, a positioning rod is fixedly connected to the output end of the first motor, a driving gear is fixedly connected to the outside of the positioning rod, the other end of the positioning rod is rotatably connected to a support block, an arc-shaped groove is opened on the top of the quality inspection table, two limiting rings are slidably connected to the inner wall of the arc-shaped groove, a tooth ring is fixedly connected to one side of the limiting ring, a plurality of fixing rods are fixedly connected to the inner wall of the tooth ring, a connecting frame is fixedly connected to the other end of the fixing rod, a correcting component is installed at the bottom of the quality inspection table, and the correcting component is used to adjust the position of the fused cast brick on the conveying device.

[0007] Furthermore, the correcting device includes a support frame, the two sides of the support frame are fixedly connected to the bottom of the quality inspection table, a second motor is fixedly connected to the top of the support frame, a rotating rod is fixedly connected to the output end of the second motor, connecting rods are rotatably connected to both ends of the rotating rod, a connecting block is rotatably connected to the other end of the connecting rod, a plurality of limiting rods are slidably connected to the bottom of the connecting block, and a correcting block is fixedly connected to the top of the connecting block.

[0008] Furthermore, a conveyor belt is slidably connected to the inner wall of the top of the quality inspection table, and a top plate is fixedly connected to one side of the top of the quality inspection table.

[0009] Furthermore, a fixing groove is formed in the top of the quality inspection table, and the outer part of the fixing rod is slidably connected to the inner wall of the fixing groove.

[0010] Furthermore, a fixing block is fixedly connected to the bottom of the quality inspection table, and both ends of the limiting rod are fixedly connected to the inner wall of the fixing block.

[0011] Furthermore, two guiding grooves are formed in the top of the quality inspection table, and the bottom of the correcting block is slidably connected to the inner wall of the guiding groove.

[0012] Furthermore, both sides of the toothed ring are slidably connected to the inner wall of the arc-shaped groove.

[0013] Furthermore, the outer part of the driving gear is meshed with the outer part of the toothed ring, and the bottom of the supporting block is fixedly connected to the top of the quality inspection table.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the utility model, by starting the second motor, the rotating rod is driven to rotate. Thus, under the action of the rotating rod, the connecting rod is driven to rotate. In this way, the connecting block can be driven to move along the outer parts of the two limiting rods, and then the correcting block is driven to move. In this way, the position of the fused cast AZS brick on the upper part of the conveyor belt can be corrected, so as to ensure that the fused cast AZS brick enters the connecting frame. In this way, the position of the fused cast AZS brick on the top of the conveyor belt can be corrected conveniently.

[0016] 2. In the utility model, by starting the first motor, the positioning rod is driven to rotate, and then the driving gear is driven to rotate, and then the toothed ring is driven to rotate. In this way, the outer parts of the two limiting rings move along the inner wall of the arc-shaped groove, so that the toothed ring can rotate stably. In this way, under the action of the fixing rod, the fused cast AZS brick can be driven to turn over, so that the quality inspection of the fused cast AZS brick can be carried out conveniently in all aspects. Description of the Drawings

[0017] Figure 1 is a three-dimensional view of a quality inspection workbench for fused cast AZS bricks proposed by the utility model;

[0018] Figure 2 is a schematic structural diagram of the rotating rod of a quality inspection workbench for fused cast AZS bricks proposed by the utility model;

[0019] Figure 3 is a schematic structural diagram of the toothed ring of a quality inspection workbench for fused cast AZS bricks proposed by the utility model;

[0020] Figure 4Schematic diagram of the arc groove structure of a quality inspection workbench for zircon corundum fused cast bricks proposed by the present utility model.

[0021] Legend:

[0022] 1. Quality inspection table; 2. Top plate; 3. First motor; 4. Driving gear; 5. Positioning rod; 6. Support block; 7. Tooth ring; 8. Limiting ring; 9. Fixed rod; 10. Connecting frame; 11. Fixed groove; 12. Arc groove; 13. Correction block; 14. Guide groove; 15. Support frame; 16. Second motor; 17. Rotating rod; 18. Connecting rod; 19. Connecting block; 20. Fixed block; 21. Limiting rod; 22. Conveyor belt. Specific implementation manner

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.

[0024] Refer to Figure 1 , Figure 3 and Figure 4 , an embodiment provided by the present utility model: A quality inspection workbench for zircon corundum fused cast bricks, including a quality inspection table 1, a first motor 3 is fixedly connected to the top of the quality inspection table 1, a positioning rod 5 is fixedly connected to the output end of the first motor 3, a driving gear 4 is fixedly connected to the outside of the positioning rod 5, the other end of the positioning rod 5 is rotatably connected to a support block 6, an arc groove 12 is opened on the top of the quality inspection table 1, two limiting rings 8 are slidably connected to the inner wall of the arc groove 12, a tooth ring 7 is fixedly connected to one side of the limiting ring 8, a plurality of fixed rods 9 are fixedly connected to the inner wall of the tooth ring 7, the other end of the fixed rod 9 is fixedly connected to a connecting frame 10, a correction assembly is installed at the bottom of the quality inspection table 1, and the correction assembly is used to adjust the position of the fused cast brick on the conveying device. A fixed groove 11 is opened on the top of the quality inspection table 1, and the outside of the fixed rod 9 is slidably connected to the inner wall of the fixed groove 11. Both sides of the tooth ring 7 are slidably connected to the inner wall of the arc groove 12. The outside of the driving gear 4 is meshed with the outside of the tooth ring 7, and the bottom of the support block 6 is fixedly connected to the top of the quality inspection table 1.

[0025] Specifically, the first motor 3 fixes one end of the positioning rod 5. Thus, by starting the first motor 3, the positioning rod 5 can be driven to rotate. The positioning rod 5 fixes the driving gear 4, thereby driving the driving gear 4 to rotate. Then, under the interaction between the driving gear 4 and the toothed ring 7, the toothed ring 7 is driven to rotate. The arc-shaped groove 12 limits the position of the limiting ring 8, and then the outer parts of the two limiting rings 8 move along the inner wall of the arc-shaped groove 12, enabling the toothed ring 7 to rotate stably. The toothed ring 7 fixes the fixed rod 9. Thus, under the action of the fixed rod 9, the fused brick inside the connecting frame 10 can be driven to turn over, so as to comprehensively inspect the quality of the fused brick.

[0026] Refer to Figure 1 and Figure 2 , the correcting device includes a support frame 15. Both sides of the support frame 15 are fixedly connected to the bottom of the quality inspection table 1. A second motor 16 is fixedly connected to the top of the support frame 15. The output end of the second motor 16 is fixedly connected to a rotating rod 17. Connecting rods 18 are rotatably connected to both ends of the rotating rod 17. The other ends of the connecting rods 18 are rotatably connected to a connecting block 19. A plurality of limiting rods 21 are slidably connected to the bottom of the connecting block 19. A correcting block 13 is fixedly connected to the top of the connecting block 19. A fixed block 20 is fixedly connected to the bottom of the quality inspection table 1. Both ends of the limiting rods 21 are fixedly connected to the inner wall of the fixed block 20.

[0027] Specifically, the second motor 16 fixes the rotating rod 17. Thus, by starting the second motor 16, the rotating rod 17 can be driven to rotate. Then, under the action of both ends of the rotating rod 17, the connecting rods 18 are driven to rotate. The limiting rods 21 limit the position of the connecting block 19. Thus, the connecting block 19 can be driven to move along the outer parts of the two limiting rods 21. Thus, under the fixing action of the fixed block 20 on the limiting rods 21, the connecting block 19 moves more stably, and then the correcting block 13 is driven to move along the inner wall of the guiding groove 14. Thus, the position of the fused brick on the upper part of the conveyor belt 22 can be corrected.

[0028] Refer to Figure 1 , a conveyor belt 22 is slidably connected to the inner wall of the top of the quality inspection table 1. A top plate 2 is fixedly connected to one side of the top of the quality inspection table 1. Two guiding grooves 14 are formed in the top of the quality inspection table 1. The bottom of the correcting block 13 is slidably connected to the inner wall of the guiding groove 14.

[0029] Specifically, the conveyor belt 22 is used to convey the fused brick. The guiding groove 14 guides the correcting block 13, making the movement of the correcting block 13 more stable.

[0030] Working principle: When using this device, the fused cast refractory is conveyed by the conveyor belt 22. By starting the second motor 16, the rotating rod 17 can be driven to rotate. Under the action of both ends of the rotating rod 17, the connecting rod 18 is driven to rotate, and then the connecting block 19 can be driven to move along the outside of the two limit rods 21. Under the action of the fixed block 20, the connecting block 19 moves more stably when moving, and then the correcting block 13 is driven to move along the inner wall of the guiding groove 14, so as to correct the position of the fused cast refractory on the upper part of the conveyor belt 22, so that the fused cast refractory enters the inside of the connecting frame 10, thus preventing the position of the fused cast refractory from deviating when the conveyor belt 22 conveys it.

[0031] After the position of the fused cast refractory is corrected and enters the inside of the connecting frame 10, by starting the first motor 3, the positioning rod 5 can be driven to rotate, and then the driving gear 4 is driven to rotate. Subsequently, under the interaction of the driving gear 4 and the toothed ring 7, the toothed ring 7 is driven to rotate, and then the outer parts of the two limit rings 8 move along the inner wall of the arc-shaped groove 12, so that the toothed ring 7 can rotate stably. Under the action of the fixed rod 9, the fused cast refractory inside the connecting frame 10 can be driven to turn over, and then the quality of the fused cast refractory can be inspected comprehensively.

[0032] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A quality inspection workbench for electrofused zirconia corundum bricks, comprising a quality inspection table (1), characterized in that: A first motor (3) is fixedly connected to the top of the quality inspection table (1). The output end of the first motor (3) is fixedly connected to a positioning rod (5). A driving gear (4) is fixedly connected to the outside of the positioning rod (5). The other end of the positioning rod (5) is rotatably connected to a support block (6). An arc-shaped groove (12) is formed in the top of the quality inspection table (1). Two limiting rings (8) are slidably connected to the inner wall of the arc-shaped groove (12). A toothed ring (7) is fixedly connected to one side of the limiting ring (8). A plurality of fixing rods (9) are fixedly connected to the inner wall of the toothed ring (7). The other end of the fixing rod (9) is fixedly connected to an adapter frame (10). A correction assembly is installed at the bottom of the quality inspection table (1), and the correction assembly is used to adjust the position of the electrofused brick on the conveying device.

2. The quality inspection workbench for zircon corundum fused cast bricks according to claim 1, characterized in that: The correction assembly includes a support frame (15). The two sides of the support frame (15) are fixedly connected to the bottom of the quality inspection table (1). A second motor (16) is fixedly connected to the top of the support frame (15). The output end of the second motor (16) is fixedly connected to a rotating rod (17). Connecting rods (18) are rotatably connected to both ends of the rotating rod (17). The other end of the connecting rod (18) is rotatably connected to an adapter block (19). A plurality of limiting rods (21) are slidably connected to the bottom of the adapter block (19). A correction block (13) is fixedly connected to the top of the adapter block (19).

3. The quality inspection workbench for zircon corundum fused cast bricks according to claim 1, wherein: A conveyor belt (22) is slidably connected to the inner wall of the top of the quality inspection table (1). A top plate (2) is fixedly connected to one side of the top of the quality inspection table (1).

4. A quality inspection workbench for electrofused zirconia corundum bricks according to claim 1, characterized in that: A fixing groove (11) is formed in the top of the quality inspection table (1). The outside of the fixing rod (9) is slidably connected to the inner wall of the fixing groove (11).

5. A quality inspection workbench for zircon corundum fused cast bricks according to claim 2, characterized in that: A fixing block (20) is fixedly connected to the bottom of the quality inspection table (1). Both ends of the limiting rod (21) are fixedly connected to the inner wall of the fixing block (20).

6. The quality inspection workbench for zircon corundum fused cast bricks according to claim 2, characterized in that: Two guiding grooves (14) are formed in the top of the quality inspection table (1). The bottom of the correction block (13) is slidably connected to the inner wall of the guiding groove (14).

7. A quality inspection workbench for electrofused zirconia corundum bricks according to claim 1, characterized in that: Both sides of the toothed ring (7) are slidably connected to the inner wall of the arc-shaped groove (12).

8. A zirconia corundum fused cast brick quality inspection workbench according to claim 1, characterized in that: The outside of the driving gear (4) is meshed with the outside of the toothed ring (7). The bottom of the support block (6) is fixedly connected to the top of the quality inspection table (1).