Winding device with adjustable radius

By designing a wire winding device with adjustable support rod position and a rotatable baffle, the problem that the wire winding equipment cannot adapt to different sizes of wire winding is solved, and flexible fixing and efficient cleaning is achieved.

CN223092691UActive Publication Date: 2025-07-11KUNSHAN QUANZHUN AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202422773348.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-07-11
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

The existing winding equipment has a fixed winding radius and cannot adapt to windings of different sizes, resulting in cumbersome winding operations.

Method used

A winding device including a box, a motor, a guard plate, a support rod and a cylinder is designed. By adjusting the position of the support rod on the surface of the guard plate, the coil wires of different sizes are fixed, and a rotatable baffle and a cleaning system are equipped to improve the flexibility and cleaning of the device.

Benefits of technology

It realizes flexible fixation of coil wires of different sizes, reduces the risk of dust pollution and personnel collision, and improves operational convenience and cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of winding devices, and particularly relates to a radius-adjustable winding device which comprises a box body, and a motor is installed on the inner side wall of the box body. A first protective plate is mounted in the middle of the output end of the motor; the output end of the motor is in bolted connection with a second protective plate; a plurality of supporting rods are arranged between the first protective plate and the second protective plate; a first air cylinder is mounted on the inner side wall of the box body; a sliding plate is mounted at the output end of the first cylinder; the sliding plate is in sliding connection with the box body; the middle part of the box body is rotationally connected with a baffle plate; the first protection plate and the second protection plate are located in the baffle. A second air cylinder is mounted in the middle of the box body; the output end of the second air cylinder and the baffle are in an installation relation. And through the cooperation effect of the first protection plate and the supporting rod, the position of the supporting rod on the surface of the first protection plate is adjusted, the device can fix the coiled wires of different sizes, and the flexibility of the device for fixing the coiled wires of different sizes is improved.
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Description

Technical Field

[0001] The utility model relates to the field of winding devices, in particular to a winding device with adjustable radius. Background Technique

[0002] Winding refers to the technology of connecting circuit components or devices together with wires or cables in the fields of electronics, electrical engineering, communication, and power; this technology has the functions of fixing wires and organizing wire harnesses, can ensure the normal operation of the circuit, and reduce the damage caused by electromagnetic interference and cable chaos.

[0003] The winding radius of existing winding equipment is usually fixedly set. It is found in production and observation that when winding coils of different sizes, the winding equipment needs to be replaced, which makes the operation of winding coils more cumbersome.

[0004] Therefore, in view of the above problems, a winding device with adjustable radius is proposed. Content of the Utility Model

[0005] In order to make up for the deficiencies of the existing technology and solve at least one of the technical problems proposed in the background technique.

[0006] The technical solution adopted by the utility model to solve its technical problems is as follows: A winding device with adjustable radius according to the utility model includes a box body, and a motor is installed on the inner side wall of the box body; a first guard plate is installed in the middle of the output end of the motor; the output end of the motor is bolted with a second guard plate; a plurality of support rods are arranged between the first guard plate and the second guard plate; a first cylinder is installed on the inner side wall of the box body; a sliding plate is installed at the output end of the first cylinder; the sliding plate is slidably connected with the box body; through the cooperation of the first guard plate and the support rods, the position of the support rods on the surface of the first guard plate is adjusted to realize the fixation of the device for winding coils of different sizes, and the flexibility of the device for fixing coils of various sizes is improved.

[0007] Preferably, a baffle is rotatably connected to the middle of the box body; the first guard plate and the second guard plate are located inside the baffle; a second cylinder is installed in the middle of the box body; the output end of the second cylinder is connected to the baffle; when the device stops winding, the output end of the second cylinder will retract and the baffle will rotate along the box body, and the baffle will close the first guard plate and the second guard plate, reducing their direct contact with the outside world, reducing the pollution of the surfaces of the first guard plate and the second guard plate by dust in the air, and at the same time reducing the obstruction of the first guard plate and the second guard plate to the staff and reducing the situation of the staff colliding with the first guard plate and the second guard plate. When the device starts to work, the second cylinder can be started to make the baffle away from the first guard plate and the second guard plate.

[0008] Preferably, a plurality of connecting plates are fixedly connected to the middle of the second guard plate; a screw rod is threadedly connected to the middle of the connecting plate; the end of the screw rod is rotatably connected to a clamping plate; a pair of guide rods are fixedly connected to the surface of the clamping plate; the guide rods and the connecting plate are arranged in a penetrating manner and are slidably connected; when the staff fixes one end of the support rod on one side of the first guard plate, the screw rod can be rotated on one side of the second guard plate so that the screw rod drives the clamping plate to approach the support rod together. When the clamping plate moves, the guide rod will slide along the connecting plate. When a pair of clamping plates contact the support rod, the suspended side of the support rod will be squeezed and fixed, providing an additional fixing effect for the support rod and improving the stability of the support rod during work. At the same time, when the support rod needs to be disassembled, when any one side of the support rod is disassembled, the other side will provide a temporary fixing effect for the support rod, improving the convenience of disassembling and adjusting the support rod.

[0009] Preferably, a convex block is fixedly connected to the end of the clamping plate; a groove is formed at the other end of the clamping plate; the surface of the convex block is inclined; the convex block and the groove are correspondingly arranged; when the screw rod is rotated to make a pair of clamping plates approach each other, one clamping plate will drive the convex block to approach the groove of the other clamping plate. Because the surface of the convex block is inclined, when the convex block and the groove contact, the convex block will slide along the surface of the convex block until the convex block slides into the groove, improving the docking stability of the convex block and the groove. When the convex block and the groove are docked, a pair of clamping plates can also be connected more tightly, improving the fixing effect of the clamping plate on the support rod.

[0010] Preferably, a plurality of friction pads are fixedly connected to the inner side wall of the clamping plate; the surface of the friction pad is of an arc structure; when the clamping plate contacts the support rod, the friction pad will also contact the support rod. Because the friction pad is a flexible structure, the friction pad will fill the gap between the clamping plate and the support rod. At the same time, because the surface friction coefficient of the friction pad is larger, the friction between the clamping plate and the support rod is increased.

[0011] Preferably, a cleaning plate is fixedly connected to the inner side wall of the baffle; the bottom of the cleaning plate is provided with a plurality of holes; the top of the cleaning plate is communicated with an air pipe; the air pipe and the baffle are arranged in a penetrating manner; when the baffle closes the first guard plate and the second guard plate, the staff can externally connect an air pump to the air pipe so that the air flow will spray out from the holes on the surface of the cleaning plate, and the air flow will clean the surfaces of the first guard plate, the second guard plate and the support rod, reducing the attachment of impurities such as fibers on their surfaces and improving the convenience of cleaning the device.

[0012] The beneficial effects of the present utility model are as follows:

[0013] 1. For the winding device with adjustable radius of the present utility model, through the cooperative action of the first guard plate and the support rod, the position of the support rod on the surface of the first guard plate is adjusted to realize the fixing of the device for winding coils of different sizes, and the flexibility of the device for fixing coils of various sizes is improved.

[0014] 2. For the wire winding device with adjustable radius of the present utility model, the baffle will enclose the first protective plate and the second protective plate, reducing their direct contact with the outside world, reducing the pollution of the surfaces of the first protective plate and the second protective plate by dust in the air, and at the same time reducing the obstruction of the first protective plate and the second protective plate to the staff, and reducing the situation of the staff colliding with the first protective plate and the second protective plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0016] Figure 1 It is a schematic diagram of the main body of the present utility model;

[0017] Figure 2 It is a schematic diagram of the structure of the baffle in the present utility model;

[0018] Figure 3 It is a schematic diagram of the structure of the motor in the present utility model;

[0019] Figure 4 It is a schematic diagram of the structure of the first protective plate in the present utility model;

[0020] Figure 5 It is a schematic diagram of the structure of the connecting plate in the present utility model;

[0021] Figure 6 It is a schematic diagram of the structure of the convex block in the present utility model;

[0022] Figure 7 It is a schematic diagram of the structure of the cleaning plate in the present utility model.

[0023] In the figure: 1, box body; 12, motor; 13, first protective plate; 14, second protective plate; 15, support rod; 16, first cylinder; 17, sliding plate; 2, baffle; 22, second cylinder; 3, connecting plate; 32, screw rod; 33, clamping plate; 34, guiding rod; 4, convex block; 42, groove; 5, friction pad; 6, air pipe; 62, cleaning plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0025] Specific embodiments are given below.

[0026] Please refer to Figures 1 to 7 As shown, a wire winding device with adjustable radius according to an embodiment of the present utility model includes a box body 1, and a motor 12 is installed on the inner side wall of the box body 1; a first guard plate 13 is installed in the middle of the output end of the motor 12; the output end of the motor 12 is bolted with a second guard plate 14; a plurality of support rods 15 are arranged between the first guard plate 13 and the second guard plate 14; a first cylinder 16 is installed on the inner side wall of the box body 1; a sliding plate 17 is installed at the output end of the first cylinder 16; the sliding plate 17 is slidably connected to the box body 1; during operation, the position of the support rods 15 can be adjusted according to the winding size of the wire to be wound. After adjusting the size of the support circle formed by all the support rods 15 to a suitable size, the support rods 15 can be fixed on the surface of the first guard plate 13 by bolts. Subsequently, the winding wire and the second guard plate 14 are installed on one side of the first guard plate 13 in sequence. Then, one end of the wire can be wound around the surface of the sliding plate 17, and then the motor 12 is started to wind the winding wire. At the same time, after the component to be wound is sleeved on the surface of the sliding plate 17, the first cylinder 16 will also be started to make the sliding plate 17 move. When the sliding plate 17 moves, the wire can be bundled, and the winding width can also be adjusted; through the cooperation of the first guard plate 13 and the support rods 15, the position of the support rods 15 on the surface of the first guard plate 13 is adjusted to realize the fixation of the device for winding wires of different sizes, and the flexibility of the device for fixing wires of various sizes is improved.

[0027] Please refer to Figure 1 and Figure 2 As shown, a baffle 2 is rotatably connected to the middle of the box body 1; the first guard plate 13 and the second guard plate 14 are located inside the baffle 2; a second cylinder 22 is installed in the middle of the box body 1; the output end of the second cylinder 22 is in an installed relationship with the baffle 2; when the device stops winding, the output end of the second cylinder 22 will retract and make the baffle 2 rotate along the box body 1. The baffle 2 will close the first guard plate 13 and the second guard plate 14, reducing their direct contact with the outside, reducing the pollution of the surface of the first guard plate 13 and the second guard plate 14 by dust in the air, and at the same time reducing the obstruction of the first guard plate 13 and the second guard plate 14 to the staff, reducing the situation of the staff colliding with the first guard plate 13 and the second guard plate 14. When the device starts to work, the second cylinder 22 can be started to make the baffle 2 away from the first guard plate 13 and the second guard plate 14.

[0028] Please refer to Figures 4 to 6 As shown, a plurality of connecting plates 3 are fixedly connected to the middle of the second guard plate 14; a screw rod 32 is threadedly connected to the middle of the connecting plate 3; the end of the screw rod 32 is rotatably connected to a clamping plate 33; a pair of guide rods 34 are fixedly connected to the surface of the clamping plate 33; the guide rods 34 and the connecting plate 3 are arranged in a penetrating manner and are slidably connected; when the staff fixes one end of the support rod 15 on one side of the first guard plate 13, the screw rod 32 can be rotated on one side of the second guard plate 14 so that the screw rod 32 drives the clamping plate 33 to approach the support rod 15 together. When the clamping plate 33 moves, the guide rod 34 will slide along the connecting plate 3. When a pair of clamping plates 33 and the support rod 15 come into contact, the suspended side of the support rod 15 will be squeezed and fixed, providing an additional fixing effect for the support rod 15 and improving the stability of the support rod 15 during operation. At the same time, when the support rod 15 needs to be disassembled, when any one side of the support rod 15 is disassembled, the other side will provide a temporary fixing effect for the support rod 15, improving the convenience of disassembling and adjusting the support rod 15.

[0029] Please refer to Figure 6 As shown, a convex block 4 is fixedly connected to the end of the clamping plate 33; a groove 42 is formed at the other end of the clamping plate 33; the surface of the convex block 4 is inclined; the convex block 4 and the groove 42 are correspondingly arranged; when the screw rod 32 is rotated to make a pair of clamping plates 33 approach each other, one clamping plate 33 will drive the convex block 4 to approach the groove 42 of the other clamping plate 33. Because the surface of the convex block 4 is inclined, when the convex block 4 and the groove 42 come into contact, they will slide along the surface of the convex block 4 until the convex block 4 slides into the groove 42, improving the docking stability of the convex block 4 and the groove 42. When the convex block 4 and the groove 42 are docked, a pair of clamping plates 33 can also be connected more tightly, improving the fixing effect of the clamping plate 33 on the support rod 15.

[0030] Please refer to Figure 6 As shown, a plurality of friction pads 5 are fixedly connected to the inner side wall of the clamping plate 33; the surface of the friction pad 5 is an arc structure; when the clamping plate 33 and the support rod 15 come into contact, the friction pad 5 will also come into contact with the support rod 15. Because the friction pad 5 is a flexible structure, the friction pad 5 will fill the gap between the clamping plate 33 and the support rod 15. At the same time, because the surface friction coefficient of the friction pad 5 is larger, the friction between the clamping plate 33 and the support rod 15 is increased.

[0031] Please refer to Figure 7As shown, a cleaning plate 62 is fixedly connected to the inner side wall of the baffle plate 2; the bottom of the cleaning plate 62 is provided with pores; a trachea 6 communicates with the top of the cleaning plate 62; the trachea 6 and the baffle plate 2 are arranged in a penetrating manner; when the baffle plate 2 closes the first guard plate 13 and the second guard plate 14, the staff can externally connect the trachea 6 to an air pump so that the air flow will spray out from the holes on the surface of the cleaning plate 62, and the air flow will clean the surfaces of the first guard plate 13, the second guard plate 14, and the support rod 15, reducing the impurities such as fibers attached to their surfaces and improving the convenience of the device for cleaning them.

[0032] Please refer to Figure 7 As shown, the cleaning plate 62 has a micro-V-shaped structure. Because the cleaning plate 62 has a micro-V-shaped structure, the air flow will spray out from multiple angles on the surface of the cleaning plate 62, increasing the contact area between the air flow and the device components and improving the cleaning effect of the air flow.

[0033] Working principle: Adjust the position of the support rod 15 according to the winding size of the wire reel to be wound. After adjusting the size of the support circle formed by all the support rods 15 to an appropriate size, the support rod 15 can be fixed on the surface of the first protective plate 13 through bolts. Subsequently, the wire reel and the second protective plate 14 are sequentially installed on one side of the first protective plate 13. Then, one end of the wire can be wound around the surface of the sliding plate 17, and then the motor 12 is started to wind the wire reel. At the same time, the first cylinder 16 will also be started to make the sliding plate 17 move. When the sliding plate 17 moves, the wire can be bundled, and the winding width can also be adjusted; when the device stops winding, the output end of the second cylinder 22 will retract and make the baffle 2 rotate along the box body 1. The baffle 2 will enclose the first protective plate 13 and the second protective plate 14, reducing their direct contact with the outside world, reducing the pollution of the surfaces of the first protective plate 13 and the second protective plate 14 by dust in the air, and at the same time reducing the obstruction of the first protective plate 13 and the second protective plate 14 to the staff and reducing the situation of the staff colliding with the first protective plate 13 and the second protective plate 14; when the staff fixes one end of the support rod 15 on one side of the first protective plate 13, the screw rod 32 can be rotated on one side of the second protective plate 14 so that the screw rod 32 drives the clamping plate 33 to approach the support rod 15 together. When the clamping plate 33 moves, the guide rod 34 will slide along the connecting plate 3. When a pair of clamping plates 33 contact the support rod 15, the suspended side of the support rod 15 will be squeezed and fixed, providing an additional fixing effect for the support rod 15 and improving the stability of the support rod 15 during operation. At the same time, when the support rod 15 needs to be disassembled, when any one side of the support rod 15 is disassembled, the other side will provide a temporary fixing effect for the support rod 15; when the screw rod 32 is rotated to make a pair of clamping plates 33 approach each other, one clamping plate 33 will drive the convex block 4 to approach the groove 42 of the other clamping plate 33. Because the surface of the convex block 4 is inclined, when the convex block 4 contacts the groove 42, it will slide along the surface of the convex block 4 until the convex block 4 slides into the groove 42, improving the docking stability of the convex block 4 and the groove 42. When the convex block 4 and the groove 42 are docked, a pair of clamping plates 33 can also be connected more tightly; when the clamping plate 33 contacts the support rod 15, the friction pad 5 will also contact the support rod 15. Because the friction pad 5 is a flexible structure, the friction pad 5 will fill the gap between the clamping plate 33 and the support rod 15. At the same time, because the surface friction coefficient of the friction pad 5 is larger, the friction between the clamping plate 33 and the support rod 15 is increased; when the baffle 2 closes the first protective plate 13 and the second protective plate 14, the staff can externally connect an air pump to the air pipe 6 so that the air flow will spray out from the holes on the surface of the cleaning plate 62, and the air flow will clean the surfaces of the first protective plate 13, the second protective plate 14, and the support rod 15.

[0034] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments, and what is described in the above embodiments and the specification is only to illustrate the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed.

Claims

1. A wire winding device with adjustable radius, comprising a box body (1), characterized in that: The inner side wall of the box body (1) is provided with a motor (12); a first guard plate (13) is installed in the middle of the output end of the motor (12); the output end of the motor (12) is bolted with a second guard plate (14); a plurality of support rods (15) are arranged between the first guard plate (13) and the second guard plate (14); the inner side wall of the box body (1) is provided with a first cylinder (16); a slide plate (17) is installed at the output end of the first cylinder (16); the slide plate (17) is slidably connected to the box body (1).

2. The wire winding device with adjustable radius according to claim 1, wherein: A baffle (2) is rotatably connected to the middle of the box body (1); the first guard plate (13) and the second guard plate (14) are located inside the baffle (2); a second cylinder (22) is installed in the middle of the box body (1); the output end of the second cylinder (22) is in an installation relationship with the baffle (2).

3. The wire winding device with adjustable radius according to claim 2, characterized in that: A plurality of connecting plates (3) are fixedly connected to the middle of the second guard plate (14); a screw rod (32) is threadedly connected to the middle of the connecting plate (3); a clamping plate (33) is rotatably connected to the end of the screw rod (32); a pair of guide rods (34) are fixedly connected to the surface of the clamping plate (33); the guide rods (34) penetrate through the connecting plate (3) and are slidably connected to the connecting plate (3).

4. The wire winding device with adjustable radius according to claim 3, characterized in that: A convex block (4) is fixedly connected to the end of the clamping plate (33); a groove (42) is formed at the other end of the clamping plate (33); the surface of the convex block (4) is inclined; the convex block (4) and the groove (42) are correspondingly arranged.

5. The winding device with adjustable radius according to claim 4, characterized in that: A plurality of friction pads (5) are fixedly connected to the inner side wall of the clamping plate (33); the surface of the friction pad (5) is of an arc structure.

6. The winding device with adjustable radius according to claim 5, characterized in that: A cleaning plate (62) is fixedly connected to the inner side wall of the baffle (2); the bottom of the cleaning plate (62) is provided with a plurality of pores; a trachea (6) is communicated with the top of the cleaning plate (62); the trachea (6) penetrates through the baffle (2).