Pig waist flattening and tidying mechanism
The pig kidney flattening mechanism addresses inconsistent cutting by verifying flattening and cleaning the conveyor belt, ensuring uniform cutting and improved dish quality.
Patent Information
- Application Number
- CN202422089943.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-27
AI Technical Summary
The existing pork waist laying and finishing mechanism cannot ensure whether the pork waist is flat, resulting in inconsistent shape and size of the waist flower after the knife modification, affecting the beauty and taste of the dish.
A pig waist laying and finishing mechanism is designed, including a detection probe and a control panel. It determines whether the pig waist is flattened through image detection, and controls whether the cutting knife is modified. It is also equipped with a scraper to clean the impurities of the conveyor belt to ensure the processing quality.
It improves the quality and effect of the pork waist modification, ensures the consistency of the shape of the waist flower, improves the beauty and taste of the dishes, and effectively avoids the impact of conveyor belt impurities on processing quality.
Smart Images

Figure CN223094652U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pig kidney processing, in particular to a pig kidney flattening and finishing mechanism. Background Technique
[0002] The pig kidney refers to the kidney of a pig, also known as the pig's kidney. It is sweet in taste and flat in nature, and has the effects of tonifying the kidney and treating deficiency, and promoting fluid production and quenching thirst. During the processing of pig kidneys, it is necessary to cut them into flower shapes, so it is necessary to flatten and arrange them on the conveyor belt.
[0003] In the prior art, the flattening and finishing mechanism usually flattens and arranges the pig kidneys to be processed on the feeding conveyor belt, and the conveyor belt transports the pig kidneys to the area for cutting into flower shapes, so as to carry out processing operations on the pig kidneys.
[0004] However, there are still some problems with the above-mentioned device. In actual application, since it is not possible to determine whether the pig kidney is flattened, when cutting, some areas will be cut deeper, while some areas will be cut shallower, resulting in inconsistent shapes and sizes of the kidney flowers after cutting, affecting the appearance and taste of the dishes. Therefore, a pig kidney flattening and finishing mechanism is proposed for the above problems. Content of the Utility Model
[0005] In order to make up for the deficiencies of the prior art and solve the problems proposed in the background technique, the utility model proposes a pig kidney flattening and finishing mechanism.
[0006] The technical solution adopted by the utility model to solve its technical problems is as follows: A pig kidney flattening and finishing mechanism of the utility model includes a support frame. At one end of the top side of the support frame, two fixing plates are symmetrically and fixedly connected. On one side of each fixing plate, a support plate is fixedly connected. A toothed ring is fixedly connected in cooperation between the support plates. A fixing frame is fixedly connected between the top sides of the fixing plates. Inside the top side of the fixing frame, a connecting rod is fixedly connected. A connecting plate is movably sleeved on the outer wall of the connecting rod. A support rod is installed inside one end of the connecting plate. A driving motor is assembled at the bottom side of the support rod. The output end of the driving motor is provided with a gear, and the gear meshes with the toothed ring. A diagonal rod is installed at the bottom side of the gear, and a detection probe is installed at the bottom end of the diagonal rod, realizing the detection of whether the pig kidney is flattened, so as to improve the quality and effect of subsequent cutting of the pig kidney.
[0007] Preferably, rotating shafts are rotatably installed between both sides at both ends of the support frame. Rotating rollers are installed on the outer walls of the rotating shafts. A conveyor belt is installed in cooperation on the outer walls of the rotating rollers. A conveying motor is installed on one side of the support frame. One end of the rotating shaft is cooperatively connected with the output end of the conveying motor. A cross plate is fixedly connected between both sides at one end of the support frame. The cross plate is in contact with the inner wall of the top end of the conveyor belt, realizing the automatic conveying of the pig kidney and improving the processing efficiency.
[0008] Preferably, the other end of the top side of the support frame is fixedly connected with a mounting frame, a cylinder is mounted on the top side of the mounting frame, a groove is formed inside the acting end of the cylinder, a connecting block is movably mounted inside the groove, a limiting hole is formed through one end of the groove inside the connecting block, a limiting rod is movably mounted inside the limiting hole, a limiting block is fixedly connected to one end of the limiting rod, and a return spring is fixedly connected between the outer wall of the acting end of the cylinder and the limiting block. The return spring is sleeved on the outer wall of the limiting rod, realizing the quick replacement of the cutter assembly and improving the effect of cutting the pig kidney.
[0009] Preferably, a U-shaped frame is mounted on the bottom side of the connecting block, a rotating shaft is fixedly connected between both sides of the U-shaped frame, and a plurality of cutters are mounted on the outer wall of the rotating shaft, facilitating the cutting operation of the pig kidney.
[0010] Preferably, a mounting plate is fixedly connected to one side of the support frame, three T-shaped rods are slidably penetrated through the inside of one end of the mounting plate at equal intervals, a scraper is fixedly connected to one end of the T-shaped rod, the scraper is in contact with the outer wall of the conveyor belt, and a compression spring is fixedly connected between the middle T-shaped rod and the mounting plate. The compression spring is sleeved on the outer wall of the T-shaped rod, realizing the real-time cleaning of the conveyor belt and effectively avoiding the influence of the impurities remaining on the conveyor belt on the processing quality of the pig kidney.
[0011] Preferably, a control panel is mounted on one side of the support frame. The control panel is used for the operation control of the electrical components inside the device, integrating the operation control functions of all the electrical components inside the device, making the operation of the device more convenient.
[0012] The beneficial effects of the present utility model are as follows:
[0013] 1. When the pig kidney reaches the detection area in the present utility model, the drive motor is started. The drive motor drives the gear to rotate, and the gear will move along the toothed ring, thereby being able to drive the inclined rod and the detection probe to move. The detection probe obtains images of the pig kidney at different angles. If the detection probe detects that the pig kidney is not flattened, the control panel controls the cutter not to perform the cutting operation on the pig kidney, realizing the detection of whether the pig kidney is flattened, so as to improve the quality and effect of subsequent cutting of the pig kidney.
[0014] 2. The conveyor belt of the present utility model rotates continuously. When the conveyor belt passes by the scraper, under the action of the compression spring, the scraper is always in contact with the conveyor belt, and the scraper scrapes the surface of the conveyor belt, realizing the real-time cleaning of the conveyor belt and effectively avoiding the influence of the impurities remaining on the conveyor belt on the processing quality of the pig kidney. Description of the Drawings
[0015] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other accompanying drawings can also be obtained based on these drawings.
[0016] Figure 1 Isometric perspective structural schematic diagram of the present invention;
[0017] Figure 2 Schematic diagram of the main structure of the paving and sorting mechanism;
[0018] Figure 3 Schematic diagram of the detection component structure;
[0019] Figure 4 Schematic diagram for facilitating cutter replacement;
[0020] Figure 5 Schematic diagram of the conveyor belt cleaning component structure.
[0021] In the figure: 1, support frame; 2, fixed plate; 3, support plate; 4, tooth ring; 5, fixed frame; 6, connecting rod; 7, connecting plate; 8, support rod; 9, driving motor; 10, gear; 11, inclined rod; 12, detection probe; 13, rotating shaft; 14, rotating roller; 15, conveyor belt; 16, conveying motor; 17, cross plate; 18, mounting frame; 19, cylinder; 20, groove; 21, connecting block; 22, limiting hole; 23, limiting rod; 24, limiting block; 25, return spring; 26, U-shaped frame; 27, rotating shaft; 28, cutter; 29, mounting plate; 30, T-shaped rod; 31, scraper; 32, compression spring; 33, control panel. Detailed implementation manners
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0023] Please refer to Figures 1-3As shown in the figure, a pig kidney flattening and sorting mechanism includes a support frame 1. At one end of the top side of the support frame 1, two fixing plates 2 are symmetrically and fixedly connected. On one side of each fixing plate 2, a support plate 3 is fixedly connected. A toothed ring 4 is fixedly connected in cooperation between the support plates 3. A fixing frame 5 is fixedly connected between the top sides of the fixing plates 2. Inside the top side of the fixing frame 5, a connecting rod 6 is fixedly connected. A connecting plate 7 is movably sleeved on the outer wall of the connecting rod 6. Inside one end of the connecting plate 7, a support rod 8 is installed. At the bottom side of the support rod 8, a driving motor 9 is assembled. The output end of the driving motor 9 is provided with a gear 10, and the gear 10 is meshed with the toothed ring 4. At the bottom side of the gear 10, an inclined rod 11 is installed. At the bottom end of the inclined rod 11, a detection probe 12 is installed;
[0024] On both sides between the two ends of the support frame 1, a rotating shaft 13 is rotatably installed. On the outer wall of the rotating shaft 13, a rotating roller 14 is installed. On the outer wall of the rotating roller 14, a conveyor belt 15 is installed in cooperation. On one side of the support frame 1, a conveying motor 16 is installed. On one side of the support frame 1, a control panel 33 is installed; During operation, in practical applications, since it is not possible to determine whether the pig kidney is flattened, when making knife cuts, some areas will be cut deeper while some areas will be cut shallower, resulting in inconsistent shapes and sizes of the sliced kidney flowers after the knife cut, affecting the appearance and taste of the dish. The pig kidneys to be processed are flattened and sorted from the slicing machine and placed on the conveyor belt 15. First, the conveying motor 16 drives the rotating shaft 13 to rotate, thereby causing the rotating roller 14 to rotate, and then driving the conveyor belt 15 to operate. The pig kidneys are conveyed forward along with the conveyor belt 15. When the pig kidneys reach the detection area, the driving motor 9 is started. The driving motor 9 drives the gear 10 to rotate. Since the gear 10 is meshed with the toothed ring 4, the gear 10 will move along the toothed ring 4. When the gear 10 moves, it moves around the connecting rod 6 under the action of the connecting plate 7, and can drive the inclined rod 11 and the detection probe 12 to move. The detection probe 12 is an image detection probe 12. By obtaining images of the pig kidney at different angles, the information is transmitted to the control panel 33 for analysis and processing to determine whether the pig kidney is flattened. If the detection probe 12 detects that the pig kidney is not flattened, the control panel 33 can control the cutter 28 not to perform the knife cut operation on the pig kidney, realizing the detection of whether the pig kidney is flattened to improve the quality and effect of subsequent knife cuts on the pig kidney. The specific model of the detection probe 12 is CV-H500C.
[0025] Please refer to Figure 1 、 2As shown in FIGS. 4, at the other end of the top side of the support frame 1, a mounting frame 18 is fixedly connected. A cylinder 19 is mounted on the top side of the mounting frame 18. A groove 20 is formed inside the acting end of the cylinder 19. A connecting block 21 is movably mounted inside the groove 20. A limiting hole 22 is formed through one end of the groove 20 and inside the connecting block 21. A limiting rod 23 is movably mounted inside the limiting hole 22. A limiting block 24 is fixedly connected to one end of the limiting rod 23. A return spring 25 is fixedly connected between the outer wall of the limiting block 24 and the acting end outer wall of the cylinder 19. The return spring 25 is sleeved on the outer wall of the limiting rod 23. A U-shaped frame 26 is mounted on the bottom side of the connecting block 21. A rotating shaft 27 is fixedly connected between the two sides of the U-shaped frame 26. A plurality of cutting knives 28 are mounted on the outer wall of the rotating shaft 27. A cross plate 17 is fixedly connected between the two sides at one end of the support frame 1. The cross plate 17 is arranged in contact with the top inner wall of the conveyor belt 15. During operation, in the processing of pig kidneys, it is necessary to cut them into flower shapes. When a cutting operation on the pig kidneys is required, the cylinder 19 is started, and its acting end extends. The connecting block 21 drives the U-shaped frame 26 and the cutting knives 28 to move downward. The cutting knives 28 come into contact with the pig kidneys on the conveyor belt 15, and cutting is achieved under the support operation of the cross plate 17. When the cutting knives 28 need to be replaced, the limiting rod 23 is pulled outwards, overcoming the elastic force of the return spring 25, so that the limiting rod 23 no longer restricts the connecting block 21. At this time, the connecting block 21 can be taken out from the groove 20, and then the cutting knives 28 on the U-shaped frame 26 can be replaced. After that, the connecting block 21 is inserted back into the groove 20, the limiting rod 23 is released, and the return spring 25 causes the limiting rod 23 to reset, re-limiting the connecting block 21 to ensure the stable progress of subsequent cutting work and guarantee the cutting effect on the pig kidneys.
[0026] Please refer to Figure 1 、 2 、5, a mounting plate 29 is fixedly connected to one side of the support frame 1. Three T-shaped rods 30 are slidably penetrated through the inside of one end of the mounting plate 29 at equal intervals. A scraping knife 31 is fixedly connected to one end of the T-shaped rod 30, and a compression spring 32 is fixedly connected between the middle T-shaped rod 30 and the mounting plate 29. During operation, in the processing of pig kidneys, the pig kidneys themselves carry impurities such as blood and fascia. During the conveying process, the impurities are easily adhered to the surface of the conveyor belt 15. When the device is running, the conveyor belt 15 rotates continuously. When the conveyor belt 15 passes by the scraping knife 31, under the action of the compression spring 32, the scraping knife 31 is always in contact with the conveyor belt 15, and the scraping knife 31 will scrape the surface of the conveyor belt 15, realizing the real-time cleaning of the conveyor belt 15, effectively avoiding the influence of the impurities remaining on the conveyor belt 15 on the processing quality of the pig kidneys.
[0027] Working principle: The pig kidneys to be processed are flattened and placed on the conveyor belt 15 from the slicing machine. First, the conveyor motor 16 drives the rotating shaft 13 to rotate, so that the rotating roller 14 rotates, and then drives the conveyor belt 15 to operate. The pig kidneys are transported forward along with the conveyor belt 15. When the pig kidneys reach the detection area, the drive motor 9 starts, and the drive motor 9 drives the gear 10 to rotate. Since the gear 10 meshes with the toothed ring 4, the gear 10 will move along the toothed ring 4. When the gear 10 moves, it moves around the connecting rod 6 under the action of the connecting plate 7, and then can drive the inclined rod 11 and the detection probe 12 to move. The detection probe 12 obtains images of the pig kidneys at different angles and transmits the information to the control panel 33 for analysis and processing to determine whether the pig kidneys are flattened. If the detection probe 12 detects that the pig kidneys are not flattened, the control panel 33 can control the cutting knife 28 not to perform the knife-changing operation on the pig kidneys, realizing the detection of whether the pig kidneys are flattened to improve the quality and effect of subsequent knife-changing of the pig kidneys;
[0028] During the cutting operation, the cylinder 19 starts, and its acting end extends. The connecting block 21 drives the U-shaped frame 26 and the cutting knife 28 to move downward. The cutting knife 28 contacts the pig kidneys on the conveyor belt 15 and realizes cutting under the support of the cross plate 17. When the cutting knife 28 needs to be replaced, the limiting rod 23 is pulled outwards to overcome the elastic force of the return spring 25, so that the limiting rod 23 no longer restricts the connecting block 21. At this time, the connecting block 21 can be taken out of the groove 20, and then the cutting knife 28 on the U-shaped frame 26 can be replaced. After that, the connecting block 21 is inserted back into the groove 20, and the limiting rod 23 is released. The return spring 25 makes the limiting rod 23 reset and re-limits the connecting block 21 to ensure the stable progress of subsequent cutting work to ensure the cutting effect of the pig kidneys;
[0029] When the conveyor belt 15 passes by the scraper 31, under the action of the compression spring 32, the scraper 31 is always in contact with the conveyor belt 15, and the scraper 31 will scrape the surface of the conveyor belt 15, realizing the real-time cleaning of the conveyor belt 15 and effectively avoiding the influence of the impurities remaining on the conveyor belt 15 on the processing quality of the pig kidneys.
[0030] In the description of this specification, the descriptions referring to the terms "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0031] The above has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed.
Claims
1. A pig kidney flattening and arranging mechanism, characterized in that: It includes a support frame (1). At one end of the top side of the support frame (1), two fixing plates (2) are symmetrically and fixedly connected. On one side of each fixing plate (2), a support plate (3) is fixedly connected. A toothed ring (4) is fixedly connected in cooperation between the support plates (3). A fixing frame (5) is fixedly connected between the top sides of the fixing plates (2). Inside the top side of the fixing frame (5), a connecting rod (6) is fixedly connected. A connecting plate (7) is movably sleeved on the outer wall of the connecting rod (6). Inside one end of the connecting plate (7), a support rod (8) is installed. At the bottom side of the support rod (8), a driving motor (9) is assembled. At the output end of the driving motor (9), a gear (10) is installed, and the gear (10) is meshed with the toothed ring (4). At the bottom side of the gear (10), an inclined rod (11) is installed. At the bottom end of the inclined rod (11), a detection probe (12) is installed.
2. The pig kidney flattening and sorting mechanism according to claim 1, characterized in that: Rotating shafts (13) are rotatably installed between the two sides at both ends of the support frame (1). On the outer wall of the rotating shaft (13), a rotating roller (14) is installed. On the outer wall of the rotating roller (14), a conveyor belt (15) is installed in cooperation. On one side of the support frame (1), a conveyor motor (16) is installed. One end of the rotating shaft (13) is in cooperative connection with the output end of the conveyor motor (16). Between the two sides at one end of the support frame (1), a cross plate (17) is fixedly connected, and the cross plate (17) is in contact with the inner wall of the top end of the conveyor belt (15).
3. The pig kidney flattening and arranging mechanism according to claim 2, characterized in that: At the other end of the top side of the support frame (1), a mounting frame (18) is fixedly connected. On the top side of the mounting frame (18), a cylinder (19) is installed. Inside the acting end of the cylinder (19), a groove (20) is opened. Inside the groove (20), a connecting block (21) is movably installed. A limiting hole (22) is opened through one end of the groove (20) inside the connecting block (21). Inside the limiting hole (22), a limiting rod (23) is movably installed. At one end of the limiting rod (23), a limiting block (24) is fixedly connected. Between the outer wall of the acting end of the cylinder (19) and the limiting block (24), a return spring (25) is fixedly connected, and the return spring (25) is sleeved on the outer wall of the limiting rod (23).
4. A pig kidney flattening and arranging mechanism according to claim 3, characterized in that: At the bottom side of the connecting block (21), a U-shaped frame (26) is installed. Between the two sides of the U-shaped frame (26), a rotating shaft (27) is fixedly connected. On the outer wall of the rotating shaft (27), a number of cutting knives (28) are installed.
5. The pig kidney flattening and arranging mechanism according to claim 4, characterized in that: On one side of the support frame (1), a mounting plate (29) is fixedly connected. Inside one end of the mounting plate (29), three T-shaped rods (30) are slidably penetrated at equal intervals. At one end of the T-shaped rod (30), a scraping knife (31) is fixedly connected. The scraping knife (31) is in contact with the outer wall of the conveyor belt (15). Between the middle T-shaped rod (30) and the mounting plate (29), a compression spring (32) is fixedly connected, and the compression spring (32) is sleeved on the outer wall of the T-shaped rod (30).
6. The pig kidney flattening and arranging mechanism according to claim 5, characterized in that: On one side of the support frame (1), a control panel (33) is installed, and the control panel (33) is used for operating and controlling the electrical components inside the device.