VOC (volatile organic compound) energy-saving exhaust device

The VOC energy-saving exhaust system addresses incomplete VOC gas treatment by employing multi-stage filtration and chemical processing to purify exhaust gases completely and enable secondary recovery, improving safety and reducing environmental impact.

CN223096497UActive Publication Date: 2025-07-15CHANGZHOU WEICAI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422634488.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-07-15
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

The existing VOC exhaust gas treatment device cannot be completely treated at one time, resulting in some toxic gases entering the air and being unable to be recycled and utilized, affecting air quality and human health.

Method used

A VOC energy-saving exhaust device is designed, including VOC purification device, water vapor filter box, filter sponge plate, limit rod, motor and curved plate. Through multi-stage filtration and mixing treatment, chemical agents and exhaust fans are used to absorb and stir multiple times to achieve complete purification and secondary recovery of gas.

Benefits of technology

The complete purification of VOC gas is achieved, the filter plate is blocked, the processing efficiency is improved, and the secondary recycling and utilization of toxic gases is achieved, reducing safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a VOC (volatile organic compound) energy-saving exhaust device. The VOC purification device comprises a VOC purification device body, a supporting frame fixedly installed on the surface of the outer side of the top of the VOC purification device body and a limiting rod movably connected to the surface of the outer side of the VOC purification device body in a sleeving mode, and a water vapor filtering box is fixedly connected to the surface of the top of the supporting frame. A backflow gas pipe arranged on the outer side surface of the top of the VOC purification device is fixedly connected to the surface of one side of the water vapor filtering box; vOC gas is injected into the filter box in cooperation with the gas inlet pipe, some solid impurities in the VOC gas are filtered out in cooperation with the VOC filter plate, so that the VOC gas enters the VOC purification device, and chemical agents in the VOC purification device are matched with the filtered VOC gas for mixing treatment; and meanwhile, the motor is matched to rotate the limiting rods, and meanwhile the conveying crawler belts on the outer side surfaces of the limiting rods are driven to rotate the multiple limiting rods at the same time.
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Description

Technical Field

[0001] The utility model relates to the technical field of energy-saving exhaust, in particular to a VOC energy-saving exhaust device. Background Art

[0002] VOC refers to the general term of volatile organic compounds at normal temperature. VOC waste gas contains formaldehyde, xylene, toluene, acetone, methyl ethyl ketone, halogen compounds, etc. A large amount of VOC waste gas will be generated during the production and use processes in industries such as petrochemical, pharmaceutical, paint, coating, electronic manufacturing, surface anti-corrosion, shoemaking, printing, and transportation. Most of these compounds have pungent odors, which not only have a great impact on air quality but also pose a hazard to human health when in direct contact. Moreover, the flammable characteristics of VOC waste gas also cause safety hazards.

[0003] Currently, in the existing technologies, due to the large discharge volume, various types, difficult degradation, strong toxicity, and great safety hazards of VOC waste gas, the main technologies for treating VOC waste gas include catalytic combustion, activated carbon adsorption, low-temperature plasma, ultraviolet light irradiation, etc. However, the VOC waste gas treatment device cannot clean the waste gas once and for all, which will cause a part of the toxic gas to enter the air, and it is impossible to recycle a small part of the toxic gas for the second time. This small part of the harmful gas will have a certain impact on the use process.

[0004] Therefore, the utility model provides a VOC energy-saving exhaust device. Content of the Utility Model

[0005] Therefore, the technical problem to be solved by the utility model is to overcome the problem that the VOC waste gas treatment device in the prior art cannot clean the waste gas once and for all, which will cause a part of the toxic gas to enter the air and it is impossible to recycle a small part of the toxic gas for the second time.

[0006] To solve the above technical problem, the utility model provides a VOC energy-saving exhaust device, which includes a VOC purification device, a support frame fixedly installed on the outer surface of the top of the VOC purification device, a limiting rod movably sleeved on the outer surface of the VOC purification device. A water vapor filtration box is fixedly connected to the top surface of the support frame. A reflux air pipe arranged on the outer surface of the top of the VOC purification device is fixedly connected to one side surface of the water vapor filtration box. A diversion air pipe arranged on the outer surface of the filtration box is fixedly connected to the other side surface of the water vapor filtration box. A filter sponge plate is arranged on the inner wall surface of the water vapor filtration box. A filtration box is fixedly connected to the top surface of the VOC purification device and located at one side edge position. A VOC filter plate is movably sleeved on the inner wall surface of the filtration box.

[0007] In an embodiment of the present utility model, elastic wires are fixedly connected to the inner wall surfaces on both sides of the water vapor filtering box, and a limiting sleeve is fixedly connected to one end of the elastic wire.

[0008] In an embodiment of the present utility model, the inner wall surface of the limiting sleeve is detachably installed on the outer surface of the filtering sponge board.

[0009] In an embodiment of the present utility model, the outer surface of the limiting sleeve is movably sleeved on the inner wall surface of the water vapor filtering box, and an exhaust fan is arranged at the connection between the reflux air pipe and the VOC purification device.

[0010] In an embodiment of the present utility model, an air inlet pipe is arranged on the top surface of the filtering box, and an exhaust pipe is fixedly connected to the top surface of the VOC purification device and located at one side edge position.

[0011] In an embodiment of the present utility model, multiple groups of limiting rods are provided. A motor is detachably installed on the outer surface of one end of a group of limiting rods, and a transmission track is movably sleeved on the outer surfaces of multiple groups of limiting rods.

[0012] In an embodiment of the present utility model, a limiting turntable is fixedly connected to one end of the limiting rod and located on the inner wall surface of the VOC purification device, and a sealing soft board movably sleeved on the inner wall surface of the VOC purification device is arranged on the outer surface of the limiting turntable.

[0013] In an embodiment of the present utility model, an arc-shaped plate is fixedly connected to the other surface of the limiting turntable, and an ozone chemical agent covering the outer surface of the arc-shaped plate is filled in the VOC purification device.

[0014] The above technical solution of the present utility model has the following advantages compared with the prior art:

[0015] The VOC energy-saving exhaust device described in the utility model cooperates with the intake pipe to infuse VOC gas into the interior of the filter box, cooperates with the VOC filter plate to filter out some solid impurities in the VOC gas, so that the VOC gas enters the interior of the VOC purification device, cooperates with the chemical agent in the VOC purification device to mix with the filtered VOC gas, and cooperates with the motor to rotate the limit rod and drive the transmission crawler on the outer surface of the limit rod to rotate multiple limit rods at the same time, thereby driving the limit turntable on one end of the limit rod to rotate on the inner wall surface of the VOC purification device, and the limit turntable drives the arc plate on the outer surface of the limit turntable to stir and flip inside the VOC purification device when rotating, so as to achieve the effect of using the curvature on the surface of the arc plate to continuously stir the chemical agent inside the VOC purification device so that the chemical agent and the VOC gas are fully mixed together.

[0016] The VOC energy-saving exhaust device described in the utility model cooperates with the exhaust fan to absorb the VOC gas on the inner wall surface of the top of the VOC purification device, and injects the VOC gas into the interior of the return air pipe, and at the same time uses the return air pipe to secondary absorb the VOC gas in the middle section and the tail end part of the interior of the VOC purification device, and re-injects these semi-treated VOC gases into the interior of the water vapor filter box, and at the same time cooperates with the filter sponge plate on the inner wall surface of the water vapor filter box to filter out the chemical agents remaining in the VOC gas, and then re-injects the VOC gas into the interior of the VOC purification device through the guide air pipe, and uses the airflow injected into the filter box by the guide air pipe to blow up the gas impurities filtered out at the beginning on the top surface of the VOC filter plate, so as to achieve the effect of using the side reflux gas to blow up the VOC impurity gas adhered to the top of the VOC filter plate, and reduce the VOC impurities on the top surface of the VOC filter plate to block the VOC filter plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to make the content of the utility model more clearly understood, the utility model is further described in detail below based on specific embodiments of the utility model in combination with the accompanying drawings.

[0018] Figure 1 It is a three-dimensional diagram of the utility model;

[0019] Figure 2 It is a schematic diagram of the cross-sectional three-dimensional structure of the exhaust device in the utility model;

[0020] Figure 3 It is a partial cross-sectional three-dimensional structural schematic diagram of the exhaust device in the utility model;

[0021] Figure 4 It is a schematic diagram of the three-dimensional structure of the arc plate in the utility model;

[0022] Figure 5 It is a schematic perspective sectional view of the water vapor filtration box in the present utility model;

[0023] Figure 6 It is a schematic perspective sectional view of the filtration box in the present utility model.

[0024] Explanation of the reference numerals in the specification drawings: 11, VOC purification device; 111, filtration box; 112, intake pipe; 113, exhaust pipe; 114, VOC filter plate; 12, support frame; 121, water vapor filtration box; 122, return air pipe; 123, diversion air pipe; 124, elastic wire; 125, limit sleeve; 126, filter sponge plate; 13, limit rod; 131, motor; 132, transmission track; 133, limit turntable; 134, sealing soft plate; 135, arc plate. Specific embodiments

[0025] The present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the present utility model and be able to implement it, but the embodiments cited are not intended to limit the present utility model.

[0026] Referring to Figures 1 to 6 As shown, a VOC energy-saving exhaust device of the present utility model includes a VOC purification device 11 and a support frame 12 fixedly installed on the outer surface of the top of the VOC purification device 11, a limit rod 13 movably sleeved on the outer surface of the VOC purification device 11, a water vapor filtration box 121 fixedly connected to the top surface of the support frame 12, a return air pipe 122 fixedly connected to one side surface of the water vapor filtration box 121 and arranged on the outer surface of the top of the VOC purification device 11, a diversion air pipe 123 fixedly connected to the other side surface of the water vapor filtration box 121 and arranged on the outer surface of the filtration box 111, a filter sponge plate 126 arranged on the inner wall surface of the water vapor filtration box 121, a filtration box 111 fixedly connected to the top surface of the VOC purification device 11 and located at one side edge position, and a VOC filter plate 114 movably sleeved on the inner wall surface of the filtration box 111.

[0027] During operation, the exhaust fan is used to absorb the VOC gas on the inner wall of the top of the VOC purification device 11, and the VOC gas is injected into the return air pipe 122. At the same time, the return air pipe 122 is used to perform secondary absorption on the VOC gas in the middle and tail parts of the VOC purification device 11, and these semi-treated VOC gases are re-injected into the water vapor filter box 121. At the same time, the filter sponge plate 126 on the inner wall of the water vapor filter box 121 is used to filter the residual chemical agents in the VOC gas, and then the VOC gas is re-injected into the interior of the VOC purification device 11 through the guide air pipe 123, and the guide air pipe 123 is used to inject it into the filter box The airflow inside 111 blows up the gas impurities initially filtered out from the top surface of the VOC filter plate 114, thereby achieving the effect of using the gas refluxed from the side to blow up the VOC impurity gas adhering to the top of the VOC filter plate 114, reducing the VOC impurities on the top surface of the VOC filter plate 114 from clogging the VOC filter plate 114, and avoiding a large amount of VOC gas impurities passing through the VOC filter plate 114. The impurities inside the VOC gas will adhere to the top surface of the VOC filter plate 114, and then block the gap holes on the top surface of the VOC filter plate 114, making it impossible for subsequent VOC gas to effectively pass through the inside of the VOC filter plate 114.

[0028] Further, such as Figures 1 to 6 As shown, elastic wires 124 are fixedly connected to the inner wall surfaces on both sides of the water vapor filter box 121, and a limiting sleeve 125 is fixedly connected to one end of the elastic wire 124. The inner wall surface of the limiting sleeve 125 is detachably mounted on the outer surface of the filter sponge plate 126, and the outer surface of the limiting sleeve 125 is movably sleeved on the inner wall surface of the water vapor filter box 121. An exhaust fan is provided at the connection between the return air pipe 122 and the VOC purification device 11, an air inlet pipe 112 is provided on the top surface of the filter box 111, and an exhaust pipe 113 is fixedly connected to the top surface of the VOC purification device 11 and located at a side edge position, and the limiting rod 13 There are multiple groups of limit rods 13, one end of which is detachably mounted with a motor 131 on the outer surface, and multiple groups of limit rods 13 are movably sleeved with a transmission crawler 132 on the outer surfaces. One end of the limit rod 13 is fixedly connected to a limit turntable 133 located on the inner wall of the VOC purification device 11, and a sealing soft plate 134 movably sleeved on the inner wall of the VOC purification device 11 is provided on the outer surface of the limit turntable 133. An arc plate 135 is fixedly connected to the other side surface of the limit turntable 133, and the interior of the VOC purification device 11 is filled with an ozone chemical covering the outer surface of the arc plate 135.

[0029] During operation, the VOC gas is fed into the interior of the filtration tank 111 in cooperation with the intake pipe 112. Some solid impurities inside the VOC gas are filtered out by the VOC filter plate 114, enabling the VOC gas to enter the interior of the VOC purification device 11. The chemical agent inside the VOC purification device 11 is mixed with the filtered VOC gas. Meanwhile, the motor 131 rotates the limiting rod 13 and drives the transmission track 132 on the outer surface of the limiting rod 13 to rotate multiple limiting rods 13 simultaneously, thereby driving the limiting turntable 133 at one end of the limiting rod 13 to rotate on the inner wall surface of the VOC purification device 11. When the limiting turntable 133 rotates, it drives the arc plate 135 on the outer surface of the limiting turntable 133 to stir and turn inside the VOC purification device 11, achieving the effect of continuously stirring the chemical agent inside the VOC purification device 11 using the curvature of the surface of the arc plate 135 to fully mix the chemical agent with the VOC gas. Then, the VOC gas in the middle and end parts inside the VOC purification device 11 is secondarily absorbed through the reflux gas pipe 122, and these semi-treated VOC gases are re-fed into the interior of the water vapor filtration tank 121 for secondary recycling and utilization.

[0030] Working principle: The VOC gas is fed into the interior of the filtration tank 111 in cooperation with the intake pipe 112. Some solid impurities inside the VOC gas are filtered out by the VOC filter plate 114, enabling the VOC gas to enter the interior of the VOC purification device 11. The chemical agent inside the VOC purification device 11 is mixed with the filtered VOC gas. Meanwhile, the motor 131 rotates the limiting rod 13 and drives the transmission track 132 on the outer surface of the limiting rod 13 to rotate multiple limiting rods 13 simultaneously, thereby driving the limiting turntable 133 at one end of the limiting rod 13 to rotate on the inner wall surface of the VOC purification device 11. When the limiting turntable 133 rotates, it drives the arc plate 135 on the outer surface of the limiting turntable 133 to stir and turn inside the VOC purification device 11, achieving the effect of continuously stirring the chemical agent inside the VOC purification device 11 using the curvature of the surface of the arc plate 135 to fully mix the chemical agent with the VOC gas;

[0031] The exhaust fan is used to absorb the VOC gas on the inner wall of the top of the VOC purification device 11, and the VOC gas is injected into the interior of the return air pipe 122. At the same time, the return air pipe 122 is used to perform secondary absorption on the VOC gas in the middle and tail parts of the VOC purification device 11, and these semi-treated VOC gases are re-injected into the interior of the water vapor filter box 121. At the same time, the filter sponge plate 126 on the inner wall of the water vapor filter box 121 is used to filter out the residual chemical agents in the VOC gas, and then the VOC gas is re-injected into the interior of the VOC purification device 11 through the guide air pipe 123. The airflow injected into the filter box 111 by the guide air pipe 123 is used to blow up the gas impurities filtered out at the beginning on the top surface of the VOC filter plate 114, so as to achieve the effect of using the side reflux gas to blow up the VOC impurity gas adhering to the top of the VOC filter plate 114, thereby reducing the VOC impurities on the top surface of the VOC filter plate 114 that will block the VOC filter plate 114.

[0032] Obviously, the above embodiments are merely examples for the purpose of clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the scope of protection of the invention of the utility model.

Claims

1. A VOC energy-saving exhaust device, comprising a VOC purification device (11), a support frame (12) fixedly installed on the outer surface of the top of the VOC purification device (11), and a limiting rod (13) movably sleeved on the outer surface of the VOC purification device (11), characterized in that: On the top surface of the support frame (12), a water vapor filtration box (121) is fixedly connected. On one side surface of the water vapor filtration box (121), a reflux air pipe (122) arranged on the outer surface of the top of the VOC purification device (11) is fixedly connected. On the other side surface of the water vapor filtration box (121), a diversion air pipe (123) arranged on the outer surface of the filtration box (111) is fixedly connected. On the inner wall surface of the water vapor filtration box (121), a filter sponge plate (126) is arranged. On the top surface of the VOC purification device (11) and at one side edge position, a filtration box (111) is fixedly connected. On the inner wall surface of the filtration box (111), a VOC filter plate (114) is movably sleeved.

2. The VOC energy-saving exhaust device according to claim 1, wherein: On the two inner wall surfaces of the water vapor filtration box (121), elastic wires (124) are fixedly connected. At one end of the elastic wires (124), a limiting sleeve (125) is fixedly connected.

3. The VOC energy-saving exhaust device according to claim 2, wherein: The inner wall surface of the limiting sleeve (125) is detachably installed on the outer surface of the filter sponge plate (126).

4. The VOC energy-saving exhaust device according to claim 3, characterized in that: The outer surface of the limiting sleeve (125) is movably sleeved on the inner wall surface of the water vapor filtration box (121). At the connection of the reflux air pipe (122) and the VOC purification device (11), an exhaust fan is arranged.

5. The VOC energy-saving exhaust device according to claim 4, characterized in that: On the top surface of the filtration box (111), an air inlet pipe (112) is arranged. On the top surface of the VOC purification device (11) and at one side edge position, an exhaust pipe (113) is fixedly connected.

6. The VOC energy-saving exhaust device according to claim 5, characterized in that: The number of the limiting rods (13) is set to be multiple groups. On the outer surface of one end of a group of limiting rods (13), a motor (131) is detachably installed. On the outer surfaces of the multiple groups of limiting rods (13), a transmission track (132) is movably sleeved.

7. The VOC energy-saving exhaust device according to claim 6, characterized in that: At one end of the limiting rod (13) and on the inner wall surface of the VOC purification device (11), a limiting turntable (133) is fixedly connected. On the outer surface of the limiting turntable (133), a sealing soft plate (134) movably sleeved on the inner wall surface of the VOC purification device (11) is arranged.

8. The VOC energy-saving exhaust device according to claim 7, characterized in that: On the other side surface of the limiting turntable (133), an arc plate (135) is fixedly connected. Inside the VOC purification device (11), an ozone chemical agent covering the outer surface of the arc plate (135) is filled.