Cleaning agent blending device with filtering structure

The clear wash solution with a built-in filtration system addresses impurity issues during mixing by integrating a filter assembly with a servo motor-driven impeller, ensuring efficient and high-quality production while maintaining production efficiency and facilitating easy maintenance.

CN223096700UActive Publication Date: 2025-07-15WUXI NARUNTE TECH CO LTD
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Patent Information

Application Number
CN202422350360.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-07-15
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

The existing cleaning agent mixing devices are susceptible to external factors during the injection process of ingredients or the impurities generated during the mixing process of ingredients themselves, resulting in increased processing costs and reduced production efficiency.

Method used

A cleaning agent mixing device with a filter structure is designed, including a mixing tank, a filter assembly, a transmission spindle, a mixing assembly and a servo motor. Through the combination of the impeller and the filter cartridge, premix and filtration of the batches are realized to ensure the quality and efficiency of the cleaning agent.

Benefits of technology

It realizes effective filtering of impurities during the mixing process, improves the production efficiency and quality of cleaning agents, and facilitates equipment maintenance and disassembly, ensuring the practicality and flexibility of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning agent blending device with a filtering structure, and relates to the technical field of cleaning agent production and processing, the cleaning agent blending device comprises a blending tank and a filtering assembly, the top of the blending tank is provided with an upper cover assembly, the filtering assembly is connected to the bottom of the upper cover assembly, and the center of the bottom of the filtering assembly is vertically connected with a transmission main shaft; a mixing assembly is mounted at the lower end of the transmission main shaft. According to the cleaning agent blending device with the filtering structure, the filtering assembly is installed at the bottom of the upper cover assembly, meanwhile, a material conveying pipe is arranged in a filtering cylinder, and therefore after being injected through a material injection pipe, ingredients can be directly conveyed into the filtering cylinder, and meanwhile, an impeller utilizes a transmission auxiliary shaft, a transmission main shaft and the power output end of a servo motor; and the impeller and the mixing assembly are connected, so that the impeller and the mixing assembly synchronously rotate, ingredients in the filter cartridge are premixed and filtered, unnecessary impurities in the ingredients are removed, and the quality of the cleaning agent is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of cleaning agent production and processing, in particular to a cleaning agent preparation device with a filtering structure. Background Art

[0002] A cleaning agent is a chemical product used to clean items. It is a liquid cleaning product and is used for, including but not limited to, washing clothes, cleaning utensils, or cleaning furniture, etc. It adopts a variety of new surfactants, has strong decontamination ability, is easy to rinse, and is non-irritating to the skin. Cleaning agents are widely used in industrial production and can remove dirt from items in industry. Cleaning agents include various types, such as industrial cleaning agents, household cleaning agents, metal cleaning agents, etc. Industrial cleaning agents are used for degreasing and descaling, household cleaning agents are used for cleaning electrical appliances and indoor air treatment, and metal cleaning agents are used for surface degreasing and cleaning of various metal materials;

[0003] In the production and processing of cleaning agents, a preparation device will be used to help quickly and evenly mix components such as surfactants, bactericides, and polishing agents in a mechanical manner to ensure the quality and efficiency of the final product.

[0004] For a general cleaning agent preparation device, during the process of injecting ingredients, due to the influence of external factors or the appearance of impurities in the ingredients themselves during the preparation and mixing process, it is necessary to use equipment to filter and process them after mixing, which increases the processing cost and also affects the production efficiency of the cleaning agent.

[0005] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and a cleaning agent preparation device with a filtering structure is proposed. Content of the Utility Model

[0006] The purpose of the utility model is to provide a cleaning agent preparation device with a filtering structure to solve the problems raised in the above background art.

[0007] To achieve the above purpose, the utility model provides the following technical solution: A cleaning agent preparation device with a filtering structure, including a preparation tank and a filtering component. An upper cover component is installed on the top of the preparation tank. The filtering component is connected to the bottom of the upper cover component, and a driving main shaft is vertically connected to the center of the bottom of the filtering component. Moreover, a mixing component is installed at the lower end of the driving main shaft. A filtering pump is connected and installed on the side of the lower end of the preparation tank, and a servo motor is vertically installed at the center of the bottom of the preparation tank. The filtering component includes a stabilizing frame, docking piles, a filtering cylinder, an impeller, and a driving secondary shaft. Four groups of docking piles are annularly arranged on the top surface of the stabilizing frame, and a filtering cylinder is installed inside the stabilizing frame. Moreover, an impeller is installed at the lower end inside the filtering cylinder, and a driving secondary shaft is vertically connected to the bottom of the impeller.

[0008] Further, the blending tank includes an upper tank body, a lower tank body, and a discharge pipe. The lower tank body is installed at the bottom of the upper tank body, and a discharge pipe is horizontally connected to one side of the lower tank body.

[0009] Further, the upper tank body and the lower tank body are connected by a flange structure, the lower tank body and the discharge pipe are welded, and the end of the discharge pipe away from the lower tank body is flange-connected to the filtration pump.

[0010] Further, the upper cover assembly includes an upper cover main body, a feeding pipe, a fixing groove, a union joint, and a feeding pipe. The feeding pipe is installed on the top surface of the upper cover main body, a fixing groove is formed on the bottom surface of the upper cover main body, a union joint is installed in the middle of the bottom of the upper cover main body, and a feeding pipe is vertically connected to the bottom of the union joint.

[0011] Further, eight groups of the feeding pipe, the union joint, and the feeding pipe are installed in a circular array with the upper cover main body as the center, the feeding pipe, the union joint, and the feeding pipe are interconnected, four groups of fixing grooves are formed in a circular array with the upper cover main body as the center, the inner surface structure of the fixing groove matches the top surface structure of the docking pile, and the docking pile is fixed inside the fixing groove by bolts.

[0012] Further, the top end of the transmission secondary shaft is fixedly connected to the axis of the impeller, the bottom end of the transmission secondary shaft is threadedly connected to the top end of the transmission main shaft, and the bottom end of the transmission main shaft is connected to the power output end of the servo motor through a coupling.

[0013] Further, the mixing assembly includes a fixed sleeve, a telescopic rod, a movable frame, and a stirring plate. The telescopic rods are horizontally connected around the fixed sleeve, a movable frame is installed at the end of the telescopic rod away from the fixed sleeve, and a stirring plate is installed in the middle of the end of the movable frame away from the telescopic rod.

[0014] Further, four groups of telescopic rods are arranged in a circular array with the fixed sleeve as the center and are arranged in a "cross" structure. The movable frame is used to adjust the left and right inclination angles of the stirring plate in the vertical direction with the movable frame as the center.

[0015] The utility model provides a cleaning agent blending device with a filtering structure, having the following beneficial effects:

[0016] 1. The utility model is provided with a filter assembly installed at the bottom of the upper cover assembly. The entire filter assembly is installed in the fixing groove on the bottom surface of the upper cover body by the docking pile on the top of the stabilizing frame and the bolts. By using the above structure, the entire filter assembly and the upper cover assembly can be flexibly disassembled and assembled to facilitate equipment maintenance. When the cleaning agent ingredients are injected into the mixing tank by the injection pipe, they will flow into the filter cartridge in advance with the assistance of the feeding pipe. At this time, the impeller inside the filter cartridge is connected to the transmission main shaft through the transmission secondary shaft at the bottom, and the transmission main shaft is connected to the servo motor. Therefore, under the operation of the servo motor, the impeller and the mixing assembly will rotate synchronously. By using the above structure, the impeller will pre-mix the cleaning agent ingredients inside the filter cartridge through the transmission of the transmission secondary shaft and the transmission main shaft. At the same time, with the structure of the filter cartridge, the impeller can effectively filter the impurities in the mixed ingredients, thereby effectively assisting the mixing assembly to quickly mix the cleaning agent ingredients, thereby filtering the ingredients without affecting the processing efficiency, so that the practicality of the entire device is guaranteed.

[0017] 2. The utility model has eight groups of injection pipes installed in a circular array on the top of the upper cover body, and at the same time, the same number of delivery pipes are fixed to the bottom of the injection pipes by flexible joints at the bottom of the upper cover body. The ingredients of the cleaning agent can be directly injected into the interior of the filter assembly by the injection pipes. By using the above structure, on the one hand, different pre-prepared cleaning agent ingredients can be injected simultaneously, thereby ensuring the convenience of use of the device. On the other hand, the use of the flexible joint allows the delivery pipe and the injection pipe to be structurally disassembled and assembled, which is convenient for structural maintenance and the delivery of cleaning agent ingredients, ensuring flexibility of use.

[0018] 3. The utility model connects the upper cover assembly and the mixing tank with a flange structure, and connects the upper tank body and the lower tank body with a flange structure, so as to achieve the connection stability between the structures and facilitate the disassembly and assembly of the structures. At the same time, the transmission main shaft and the transmission secondary shaft are connected by threaded connection, so that the structures are also separable from each other. Therefore, with the use of the above structure, the structural parts can be flexibly disassembled for maintenance and processing. In addition, a filter pump is installed on one side of the lower tank body using a flange structure through a discharge pipe. Therefore, under the operation of the mixing assembly, the mixed cleaning agent can be further filtered when it is transported to the downstream equipment, so as to ensure the quality of the cleaning agent itself as much as possible, so that the processing effect of the entire device is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the main body axial side structure of a cleaning agent mixing device with a filtering structure of the utility model;

[0020] Figure 2 Schematic structural diagram of the upper cover assembly of a cleaning agent preparation device with a filtering structure according to the present utility model;

[0021] Figure 3 Schematic three-dimensional structural diagram of the filtering assembly of a cleaning agent preparation device with a filtering structure according to the present utility model;

[0022] Figure 4 Schematic three-dimensional structural diagram of the mixing assembly of a cleaning agent preparation device with a filtering structure according to the present utility model.

[0023] In the figure: 1, preparation tank; 101, upper tank body; 102, lower tank body; 103, discharge pipe; 2, upper cover assembly; 201, upper cover main body; 202, injection pipe; 203, fixing groove; 204, union joint; 205, feeding pipe; 3, filtering assembly; 301, stabilizing frame; 302, docking pile; 303, filtering cylinder; 304, impeller; 305, transmission secondary shaft; 4, transmission main shaft; 5, mixing assembly; 501, fixed sleeve; 502, telescopic rod; 503, movable frame; 504, stirring plate; 6, filtering pump; 7, servo motor. Specific embodiments

[0024] The following further describes in detail the embodiments of the present utility model in conjunction with the drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0025] Such as Figures 1 to 4As shown in the figure, a cleaning agent preparation device with a filtering structure includes a preparation tank 1 and a filtering component 3. An upper cover component 2 is installed on the top of the preparation tank 1. The filtering component 3 is connected to the bottom of the upper cover component 2, and a driving main shaft 4 is vertically connected to the center of the bottom of the filtering component 3. Moreover, a mixing component 5 is installed at the lower end of the driving main shaft 4. A filtering pump 6 is connected and installed on the side of the lower end of the preparation tank 1, and a servo motor 7 is vertically installed at the center of the bottom of the preparation tank 1. The filtering component 3 includes a stabilizing frame 301, a docking pile 302, a filtering cylinder 303, an impeller 304, and a driving secondary shaft 305. Four groups of docking piles 302 are annularly arranged on the top surface of the stabilizing frame 301, and a filtering cylinder 303 is installed inside the stabilizing frame 301. Moreover, an impeller 304 is installed at the lower end inside the filtering cylinder 303, and a driving secondary shaft 305 is vertically connected to the bottom of the impeller 304. The top end of the driving secondary shaft 305 is fixedly connected to the axis of the impeller 304, and the bottom end of the driving secondary shaft 305 is threadedly connected to the top end of the driving main shaft 4. The bottom end of the driving main shaft 4 is connected to the power output end of the servo motor 7 through a coupling. By installing the filtering component 3 at the bottom of the upper cover component 2, the entire filtering component 3 uses the docking piles 302 on the top of the stabilizing frame 301 and is installed inside the fixing groove 203 on the bottom surface of the upper cover main body 201 by cooperating with bolts. When the cleaning agent ingredients are injected into the preparation tank 1 through the injection pipe 202, with the assistance of the conveying pipe 205, they will first flow into the inside of the filtering cylinder 303. At this time, due to the impeller 304 inside the filtering cylinder 303 being connected to the driving main shaft 4 through the driving secondary shaft 305 at the bottom, and the driving main shaft 4 being connected to the servo motor 7, therefore, under the operation of the servo motor 7, the impeller 304 and the mixing component 5 will rotate synchronously.

[0026] As Figures 1 to 4As shown in the figure, the blending tank 1 includes an upper tank body 101, a lower tank body 102 and a discharge pipe 103. The lower tank body 102 is installed at the bottom of the upper tank body 101, and a discharge pipe 103 is horizontally connected to one side of the lower tank body 102. The upper tank body 101 and the lower tank body 102 are connected by a flange structure. The lower tank body 102 and the discharge pipe 103 are welded together. One end of the discharge pipe 103 away from the lower tank body 102 is flange-connected to the filtration pump 6. The mixing assembly 5 includes a fixed sleeve 501, a telescopic rod 502, a movable frame 503 and a stirring plate 504. The telescopic rods 502 are horizontally connected around the fixed sleeve 501. One end of the telescopic rod 502 away from the fixed sleeve 501 is installed with a movable frame 503. One end of the movable frame 503 away from the telescopic rod 502 is installed with a stirring plate 504 in the middle. There are four groups of telescopic rods 502 arranged in a circular array with the fixed sleeve 501 as the center and set in a "cross" structure. The movable frame 503 is used to adjust the left and right inclination angles of the stirring plate 504 in the vertical direction with the movable frame 503 as the center. By connecting the upper cover assembly 2 and the blending tank 1 with a flange structure, and at the same time connecting the upper tank body 101 and the lower tank body 102 with a flange structure, the connection stability between the structures is achieved while facilitating the disassembly and assembly of the structures. In addition, by installing a filtration pump 6 on one side of the lower tank body 102 with a flange structure using the discharge pipe 103, further filtration treatment can be carried out to ensure the quality of the cleaning agent as much as possible.

[0027] As Figures 1 to 4 shown, the upper cover assembly 2 includes an upper cover main body 201, a feed pipe 202, a fixed groove 203, a union joint 204 and a material conveying pipe 205. The feed pipe 202 is installed on the top surface of the upper cover main body 201. The fixed groove 203 is opened on the bottom surface of the upper cover main body 201. The union joint 204 is installed in the middle of the bottom of the upper cover main body 201. The material conveying pipe 205 is vertically connected to the bottom of the union joint 204. Eight groups of the feed pipe 202, the union joint 204 and the material conveying pipe 205 are installed in a circular array with the upper cover main body 201 as the center. The feed pipe 202, the union joint 204 and the material conveying pipe 205 are interconnected. Four groups of fixed grooves 203 are opened in a circular array with the upper cover main body 201 as the center. The inner surface structure of the fixed groove 203 matches the top surface structure of the docking pile 302. At the same time, the docking pile 302 is fixed inside the fixed groove 203 by bolts. By installing eight groups of feed pipes 202 through the upper cover main body 201 in a circular array, and at the same time using the union joint 204 at the bottom of the upper cover main body 201 to fix the same number of material conveying pipes 205 at the bottom of the feed pipe 202, the ingredients of the cleaning agent can be directly injected into the internal filtration assembly 3 through the feed pipe 202.

[0028] In summary, as Figures 1 to 4As shown, when the cleaning agent preparation device with a filtering structure is in use, first, the cleaning agent ingredients to be prepared and mixed are passed through the feeding pipe 202 at the top of the upper cover body 201, and a variety of ingredients are simultaneously injected into the interior of the preparation tank 1. At this time, under the connection of the union joint 204, the feeding pipe 205 at the bottom of the upper cover body 201 will directly inject the ingredients into the interior of the filtering component 3. At this time, the servo motor 7 at the bottom of the lower tank body 102 will operate synchronously, and drive the transmission main shaft 4 connected to its power output end to rotate axially in the vertical direction. Therefore, the impeller 304 connected to the transmission main shaft 4 by the transmission secondary shaft 305 will rotate inside the filter cylinder 303 in the middle of the stabilizing frame 301, so as to quickly mix the ingredients injected into the filter cylinder 303, and at the same time use the filter cylinder 303 to filter the mixed ingredients;

[0029] Under the action of the filter cylinder 303, the mixed and filtered cleaning agent will flow into the interior of the upper tank body 101 and the lower tank body 102. As the transmission main shaft 4 rotates, the mixing component 5 installed at the lower end of the transmission main shaft 4 will rotate synchronously. The telescopic rods 502 around the fixed sleeve 501 will expand and contract due to the centrifugal force generated by the rotation, and under the mobility of the movable frame 503, one side of the stirring plate 504 will fit against the inner wall of the lower tank body 102, and the cleaning agent ingredients will be mixed again;

[0030] When the ingredients of the cleaning agent are prepared and mixed, they will flow into the interior of the filter pump 6 through the discharge pipe 103 on one side of the lower tank body 102. Under the operation of the filter pump 6, the cleaning agent will be filtered again and then transported to the downstream equipment for the next round of processing.

[0031] The embodiments of the present utility model are given for the purposes of illustration and description, and are not exhaustive or limit the present utility model to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are chosen and described in order to better explain the principles of the present utility model and its practical applications, and to enable those of ordinary skill in the art to understand the present utility model and thus design various embodiments with various modifications suitable for specific purposes.

Claims

1. A cleaning agent preparation device with a filtering structure, comprising a preparation tank (1) and a filtering component (3), characterized in that: A top cover assembly (2) is installed on the top of the blending tank (1). The filtering assembly (3) is connected to the bottom of the top cover assembly (2). A driving main shaft (4) is vertically connected to the center of the bottom of the filtering assembly (3). A mixing assembly (5) is installed at the lower end of the driving main shaft (4). A filtering pump (6) is connected and installed on the side of the lower end of the blending tank (1). A servo motor (7) is vertically installed at the center of the bottom of the blending tank (1). The filtering assembly (3) includes a stabilizing frame (301), a docking pile (302), a filtering cylinder (303), an impeller (304), and a driving secondary shaft (305). Four groups of docking piles (302) are annularly arranged on the top surface of the stabilizing frame (301). A filtering cylinder (303) is installed inside the stabilizing frame (301). An impeller (304) is installed at the lower end inside the filtering cylinder (303). A driving secondary shaft (305) is vertically connected to the bottom of the impeller (304).

2. The detergent preparation device with a filtering structure according to claim 1, characterized in that, The blending tank (1) includes an upper tank body (101), a lower tank body (102), and a discharge pipe (103). The lower tank body (102) is installed at the bottom of the upper tank body (101). A discharge pipe (103) is horizontally connected to one side of the lower tank body (102).

3. The detergent preparation device with a filtering structure according to claim 2, wherein, The upper tank body (101) and the lower tank body (102) are connected by a flange structure. The lower tank body (102) and the discharge pipe (103) are connected by welding. One end of the discharge pipe (103) away from the lower tank body (102) is connected to the filtering pump (6) by a flange.

4. A cleaning agent preparation device with a filtering structure according to claim 1, characterized in that, The top cover assembly (2) includes a top cover main body (201), a charging pipe (202), a fixing groove (203), a union joint (204), and a material conveying pipe (205). The charging pipe (202) is installed on the top surface of the top cover main body (201). A fixing groove (203) is formed on the bottom surface of the top cover main body (201). A union joint (204) is installed in the middle of the bottom of the top cover main body (201). A material conveying pipe (205) is vertically connected to the bottom of the union joint (204).

5. A cleaning agent preparation device with a filtering structure according to claim 4, characterized in that, Eight groups of the charging pipe (202), the union joint (204), and the material conveying pipe (205) are annularly arranged with the top cover main body (201) as the center. The charging pipe (202), the union joint (204), and the material conveying pipe (205) are interconnected. Four groups of fixing grooves (203) are annularly arranged with the top cover main body (201) as the center. The inner surface structure of the fixing groove (203) matches the top surface structure of the docking pile (302). At the same time, the docking pile (302) is fixed inside the fixing groove (203) by bolts.

6. The detergent preparation device with a filtering structure according to claim 1, characterized in that, The top end of the driving secondary shaft (305) is fixedly connected to the axis of the impeller (304). The bottom end of the driving secondary shaft (305) is threadedly connected to the top end of the driving main shaft (4). The bottom end of the driving main shaft (4) is connected to the power output end of the servo motor (7) through a coupling.

7. A cleaning agent preparation device with a filtering structure according to claim 1, characterized in that, The mixing component (5) includes a fixed sleeve (501), a telescopic rod (502), a movable frame (503) and a stirring plate (504). The telescopic rods (502) are horizontally connected around the fixed sleeve (501), and a movable frame (503) is installed at one end of the telescopic rod (502) away from the fixed sleeve (501). Moreover, a stirring plate (504) is installed in the middle of one end of the movable frame (503) away from the telescopic rod (502).

8. A cleaning agent preparation device with a filtering structure according to claim 7, characterized in that, Four groups of the telescopic rods (502) are arranged in a circular array with the fixed sleeve (501) as the center and are arranged in a "cross" structure. The movable frame (503) is used to adjust the left and right inclination angles of the stirring plate (504) in the vertical direction with the movable frame (503) as the center.