Dry magnetic separator for fine iron powder
The iron powder dry magnetic separator addresses inefficiencies by integrating a controlled feeding, vibration, and scraping mechanism to enhance separation efficiency and collection, preventing scatter and ensuring uniform discharge.
Patent Information
- Application Number
- CN202422040705.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-22
AI Technical Summary
When more iron fine powder is discharged at one time, the magnetic separation efficiency will be affected, and the minerals will easily disperse after magnetic separation, resulting in the inability to collect in time.
An iron fine powder dry magnetic separator is designed, including a magnetic separator, a cutting mechanism, a vibration mechanism and a scraping mechanism. By uniformly cutting, preventing mineral accumulation and scraping, mineral splashing is prevented.
The uniform magnetic separation of iron fine powder is achieved to prevent residue and splash, and the magnetic separation efficiency and collection effect are improved.
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Figure CN223096975U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of iron concentrate powder processing, in particular to a dry magnetic separator for iron concentrate powder. Background Technique
[0002] A dry magnetic separator for iron concentrate powder is a device used to process dry magnetic minerals (such as iron ore), mainly used to further remove non-magnetic impurities from iron concentrate powder and improve the grade of iron concentrate powder. This device mainly utilizes the magnetic differences of different minerals for separation.
[0003] When screening iron concentrate powder, separation is usually carried out using magnetic differences. However, if a large amount of iron concentrate powder is fed at one time during magnetic separation, it is extremely easy to affect the magnetic separation efficiency. Moreover, when the ore is discharged from the magnetic separation mechanism after magnetic separation, the minerals after magnetic separation are likely to scatter, resulting in the minerals being unable to be collected in time. For this reason, we propose a dry magnetic separator for iron concentrate powder. Content of the Utility Model
[0004] The purpose of the utility model is to provide a dry magnetic separator for iron concentrate powder to solve the problems raised in the background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A dry magnetic separator for iron concentrate powder, including a separation box, support legs are fixedly installed on the separation box, a first discharge pipe and a second discharge pipe are arranged through the bottom of the separation box, a magnetic separation mechanism for magnetic separation is arranged inside the separation box, a feeding mechanism for feeding iron concentrate powder is arranged at a position corresponding to the magnetic separation mechanism on the separation box, a vibration mechanism for preventing the accumulation of iron concentrate powder is arranged on the feeding mechanism, and a scraping mechanism for removing the materials adsorbed on the magnetic separation mechanism is arranged on one side of the separation box.
[0006] Further, the magnetic separation mechanism includes bearing seats, a rotating shaft, a first support frame and a first driving motor. Two groups of bearing seats are fixedly installed on the top of the separation box, the rotating shaft is rotatably connected inside the bearing seats, a magnetic separation barrel is fixedly installed on the outer surface of the rotating shaft, a first support frame is fixedly installed at one end of the separation box, a first driving motor is fixedly installed on the top of the first support frame, and the output end of the first driving motor is fixedly connected to the rotating shaft.
[0007] Further, the feeding mechanism includes a second support frame, a third support frame, a storage frame and a partition net. A second support frame is fixedly installed on one side of the separation box, a storage frame is fixedly installed on the second support frame through a plurality of third support frames, one side of the storage frame is attached to the outer wall of the magnetic separation barrel, a discharge port is formed through one side of the storage frame, and a partition net is hinged on one side inside the storage frame.
[0008] Further, the vibration mechanism includes a second driving motor and a driving plate. The second driving motor is fixedly installed on the other side of the placing frame. The output end of the second driving motor is fixedly connected to an elliptical driving plate, and the outer wall of the driving plate is attached to the bottom of the partition net.
[0009] Further, the scraping mechanism includes second support rods, a second scraper, a second driving motor and a driving plate. A plurality of first support rods are fixedly installed on the top of the second support frame. A first scraper attached to the outer wall of the magnetic separation barrel is fixedly installed on one side of the first support rod. A plurality of second support rods are fixedly installed on the top of the second support frame and on one side of the first scraper. A second scraper attached to the outer wall of the rain magnetic separation barrel is fixedly installed on one side of the second support rod. The first scraper and the second scraper are arranged in a staggered manner up and down.
[0010] Further, one end of the sorting box is fixedly connected to the bottom of the first support frame and one side of the sorting box is fixedly connected to the bottom of the second support frame through a reinforcing plate. Baffles are fixedly connected to both ends of the magnetic separation barrel.
[0011] Compared with the prior art, the utility model has the following beneficial effects: the utility model can further perform magnetic separation screening on iron concentrate powder through the setting of the magnetic separation mechanism, and the iron concentrate powder to be screened is fed through the feeding mechanism, so as to ensure uniform feeding during feeding, thereby ensuring that the iron concentrate powder can be fully magnetically separated. The vibration mechanism can prevent the iron concentrate powder from remaining above the feeding mechanism, and the scraping mechanism can scrape the minerals on the magnetic separation mechanism step by step to prevent the situation of mineral splashing caused by one-time scraping of the minerals. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 is a schematic structural diagram of the first three-dimensional view of the utility model;
[0013] Figure 2 is a schematic structural diagram of the second three-dimensional view of the utility model;
[0014] Figure 3 is a schematic structural diagram of the three-dimensional view of the vibration mechanism of the utility model.
[0015] In the figure: 1 sorting box, 2 support legs, 3 magnetic separation mechanism, 4 feeding mechanism, 5 vibration mechanism, 6 scraping mechanism, 7 first feeding pipe, 8 second feeding pipe, 9 bearing seat, 10 rotating shaft, 11 first support frame, 12 first driving motor, 13 magnetic separation barrel, 14 second support frame, 15 third support frame, 16 placing frame, 17 partition net, 18 feeding port, 19 first support rod, 20 first scraper, 21 second support rod, 22 second scraper, 23 second driving motor, 24 driving plate, 25 reinforcing plate, 26 baffle. DETAILED DESCRIPTION OF THE INVENTION
[0016] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts belong to the scope of protection of the present invention.
[0017] Please refer to Figures 1 - 3 , the present invention provides a technical solution: a dry magnetic separator for iron concentrate powder, including a separation box 1, a support leg 2 is fixedly installed on the separation box 1, a first discharge pipe 7 and a second discharge pipe 8 penetrate through the bottom of the separation box 1, a magnetic separation mechanism 3 for magnetic separation is arranged inside the separation box 1, a discharge mechanism 4 for discharging iron concentrate powder is arranged at a position corresponding to the magnetic separation mechanism 3 on the separation box 1, a vibration mechanism 5 for preventing the accumulation of iron concentrate powder is arranged on the discharge mechanism 4, and a scraping mechanism 6 for removing the materials adsorbed on the magnetic separation mechanism 3 is arranged on one side of the separation box 1.
[0018] Among them, by setting the magnetic separation mechanism 3, the iron concentrate powder can be further magnetically separated and screened. The iron concentrate powder to be screened is discharged through the discharge mechanism 4, which can ensure uniform discharge during discharging, so as to ensure that the iron concentrate powder can be fully magnetically separated. The set vibration mechanism 5 can prevent the iron concentrate powder from remaining above the discharge mechanism 4, and the set scraping mechanism 6 can scrape the minerals on the magnetic separation mechanism 3 step by step to prevent the minerals from being scraped off at one time and causing the minerals to splash everywhere. Subsequently, the materials after magnetic separation can be discharged through the first discharge pipe 7 and the second discharge pipe 8.
[0019] Please refer to Figure 1 , the magnetic separation mechanism 3 includes a bearing seat 9, a rotating shaft 10, a first support frame 11 and a first driving motor 12. Two groups of bearing seats 9 are fixedly installed on the top of the separation box 1, the rotating shaft 10 is rotatably connected inside the bearing seat 9, a magnetic separation barrel 13 is fixedly installed on the outer surface of the rotating shaft 10, a first support frame 11 is fixedly installed at one end of the separation box 1, a first driving motor 12 is fixedly installed on the top of the first support frame 11, and the output end of the first driving motor 12 is fixedly connected to the rotating shaft 10.
[0020] Among them, the iron concentrate powder to be magnetically separated is discharged to the outer surface of the magnetic separation barrel 13 through the discharge mechanism 4. Subsequently, the first driving motor 12 is started to operate, the first driving motor 12 drives the rotating shaft 10 and the magnetic separation barrel 13 to rotate, and then the minerals without magnetism can be screened. The non-magnetic minerals after screening can be discharged through the second discharge pipe 8.
[0021] Please refer to Figure 1 andFigure 2 The blanking mechanism 4 includes a second support frame 14, a third support frame 15, a storage frame 16 and a partition net 17. A second support frame 14 is fixedly installed on one side of the sorting box 1. A storage frame 16 is fixedly installed on the second support frame 14 through multiple groups of third support frames 15. One side of the storage frame 16 is attached to the outer wall of the magnetic separation barrel 13. A blanking port 18 is formed through one side of the storage frame 16. A partition net 17 is hinged to one side inside the storage frame 16.
[0022] Among them, the iron concentrate that needs magnetic separation is discharged into the interior of the storage frame 16 through the partition net 17. The setting of the partition net 17 can prevent the agglomerated iron concentrate from being unable to complete blanking. Subsequently, the iron concentrate can discharge the minerals to the outer surface of the magnetic separation barrel 13 through the blanking port 18.
[0023] Please refer to Figure 1 、 Figure 2 and Figure 3 The vibration mechanism 5 includes a second driving motor 23 and a driving plate 24. A second driving motor 23 is fixedly installed on the other side of the storage frame 16. The output end of the second driving motor 23 is fixedly connected to an elliptical driving plate 24. The outer wall of the driving plate 24 is attached to the bottom of the partition net 17.
[0024] Among them, the set second driving motor 23 can drive the elliptical driving plate 24 to rotate. Subsequently, the rotating driving plate 24 can push the partition net 17 to move up and down continuously. Such a setting can make the agglomerated minerals on the partition net 17 collide and loosen and fall into the interior of the storage frame 16.
[0025] Light meals are also Figure 1 and Figure 2 The scraping mechanism 6 includes a second support rod 21, a second scraper 22, a second driving motor 23 and a driving plate 24. Multiple groups of first support rods 19 are fixedly installed on the top of the second support frame 14. A first scraper 20 attached to the outer wall of the magnetic separation barrel 13 is fixedly installed on one side of the first support rod 19. Multiple groups of second support rods 21 are fixedly installed on the top of the second support frame 14 and on one side of the first scraper 20. A second scraper 22 attached to the outer wall of the rain magnetic separation barrel 13 is fixedly installed on one side of the second support rod 21. The first scraper 20 and the second scraper 22 are arranged vertically and staggeredly.
[0026] Among them, the first scraper 20 and the second scraper 22 are arranged vertically and staggeredly. Such a setting can make there be gaps on both sides of the first scraper 20 and the second scraper 22, which can ensure sufficient scraping when scraping the magnetic minerals and can avoid the possibility of the scraped minerals splashing. The remaining small amount of minerals can be scraped and discharged through the blanking frame 16.
[0027] Please refer toFigure 1 and Figure 2 One end of the sorting box 1 and the bottom of the first support frame 11, as well as one side of the sorting box 1 and the bottom of the second support frame 14 are fixedly connected through a reinforcing plate 25. Baffles 26 are fixedly connected to both ends of the magnetic separation barrel 13. The setting of the reinforcing plate 25 can ensure that the first support frame 11 and the second support frame 14 are deformed, while the setting of the baffle 26 can prevent the minerals subjected to magnetic separation from leaking out through both sides of the magnetic separation barrel 13.
[0028] During use, first, the magnetic separation mechanism 3 can be set to further perform magnetic separation screening on iron concentrate powder, and the iron concentrate powder to be screened is fed through the feeding mechanism 4, so as to ensure uniform feeding during feeding, thereby ensuring that the iron concentrate powder can be fully magnetically separated. The vibration mechanism 5 provided can prevent the iron concentrate powder from remaining above the feeding mechanism 4, and the scraping mechanism 6 provided can scrape the minerals on the magnetic separation mechanism 3 step by step to prevent the minerals from splashing everywhere when being scraped off at one time. Subsequently, the materials after magnetic separation can be discharged through the first discharge pipe 7 and the second discharge pipe 8. The iron concentrate powder to be magnetically separated is discharged through the feeding mechanism 4 to the outer surface of the magnetic separation barrel 13. Then, the first driving motor 12 is started to operate, and the first driving motor 12 drives the rotating shaft 10 and the magnetic separation barrel 13 to rotate. Subsequently, the minerals without magnetism can be screened. The non-magnetic minerals after screening can be discharged through the second discharge pipe 8. The iron concentrate powder to be magnetically separated is discharged into the interior of the containing frame 16 through the partition net 17. The setting of the partition net 17 can prevent the agglomerated iron concentrate powder from being unable to complete feeding. Subsequently, the iron concentrate powder can discharge the minerals to the outer surface of the magnetic separation barrel 13 through the discharge port 18. The second driving motor 23 provided can drive the elliptical driving plate 24 to rotate. Then, the rotating driving plate 24 can push the partition net 17 to continuously move up and down. Such a setting can make the agglomerated minerals on the partition net 17 collide and become loose and fall into the interior of the containing frame 16. The first scraper 20 and the second scraper 22 are arranged alternately up and down. Such a setting can make there be gaps on both sides of the first scraper 20 and the second scraper 22, so that when scraping the minerals with magnetism, they can be scraped off sufficiently, and the possibility of the scraped-off minerals splashing everywhere can be avoided. The remaining small amount of minerals can be scraped off and discharged through the discharging frame 16.
[0029] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A dry magnetic separator for iron concentrate powder, comprising a separation box (1), a support leg (2) is fixedly installed on the separation box (1), and a first discharge pipe (7) and a second discharge pipe (8) are arranged through the bottom of the separation box (1), and it is characterized in that: Inside the sorting box (1), there is a magnetic separation mechanism (3) for magnetic separation. At the position corresponding to the magnetic separation mechanism (3) on the sorting box (1), there is a feeding mechanism (4) for the discharge of iron concentrate powder. On the feeding mechanism (4), there is a vibration mechanism (5) to prevent the accumulation of iron concentrate powder. On one side of the sorting box (1), there is a scraping mechanism (6) for removing the materials adsorbed on the magnetic separation mechanism (3).
2. The dry magnetic separator for iron concentrate powder according to claim 1, characterized in that: The magnetic separation mechanism (3) includes a bearing seat (9), a rotating shaft (10), a first support frame (11) and a first driving motor (12). Two groups of bearing seats (9) are fixedly installed on the top of the sorting box (1). The inside of the bearing seat (9) is rotatably connected to the rotating shaft (10). A magnetic separation barrel (13) is fixedly installed on the outer surface of the rotating shaft (10). One end of the sorting box (1) is fixedly installed with a first support frame (11). The top of the first support frame (11) is fixedly installed with a first driving motor (12). The output end of the first driving motor (12) is fixedly connected to the rotating shaft (10).
3. The dry magnetic separator for iron concentrate powder according to claim 2, wherein: The feeding mechanism (4) includes a second support frame (14), a third support frame (15), a containing frame (16) and a partition net (17). A second support frame (14) is fixedly installed on one side of the sorting box (1). The containing frame (16) is fixedly installed on the second support frame (14) through multiple groups of third support frames (15). One side of the containing frame (16) is in contact with the outer wall of the magnetic separation barrel (13). A feeding port (18) is formed through one side of the containing frame (16). A partition net (17) is hinged to one side inside the containing frame (16).
4. A dry magnetic separator for iron concentrate powder according to claim 3, characterized in that: The vibration mechanism (5) includes a second driving motor (23) and a driving plate (24). The second driving motor (23) is fixedly installed on the other side of the containing frame (16). The output end of the second driving motor (23) is fixedly connected to an oval driving plate (24). The outer wall of the driving plate (24) is in contact with the bottom of the partition net (17).
5. The dry magnetic separator for iron concentrate powder according to claim 4, wherein: The scraping mechanism (6) includes a second support rod (21), a second scraping plate (22), a second driving motor (23) and a driving plate (24). Multiple groups of first support rods (19) are fixedly installed on the top of the second support frame (14). A first scraping plate (20) that is in contact with the outer wall of the magnetic separation barrel (13) is fixedly installed on one side of the first support rod (19). Multiple groups of second support rods (21) are fixedly installed on the top of the second support frame (14) and on the side of the first scraping plate (20). A second scraping plate (22) that is in contact with the outer wall of the magnetic separation barrel (13) is fixedly installed on one side of the second support rod (21). The first scraping plate (20) and the second scraping plate (22) are arranged in a staggered manner up and down.
6. The dry magnetic separator for iron concentrate powder according to claim 5, characterized in that: One end of the sorting box (1) and the bottom of the first support frame (11), and one side of the sorting box (1) and the bottom of the second support frame (14) are fixedly connected through a reinforcement plate (25). Baffles (26) are fixedly connected to both ends of the magnetic separation barrel (13).