Mesh belt type oiling machine
The net belt-type oiling machine addresses uneven manual application of rust-inhibiting oil by using a conveyor system with atomized spray and recycling, ensuring uniform coverage and reducing labor and costs.
Patent Information
- Application Number
- CN202421520307.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-06-28
AI Technical Summary
In the prior art, when the anti-rust oil is manually applied, the surface coating of the workpiece is uneven, resulting in some locations not being protected, contamination and waste, and low efficiency and high labor intensity.
The mesh belt oiling machine is adopted, and the workpiece is sent into the spray box using the mesh belt conveying system. Thin anti-rust oil mist is sprayed out through the atomization nozzle to achieve uniform coating at all angles. It is also equipped with an electrostatic oil mist separation and mist absorption system to recover excess oil mist, and combined with a frequency converter motor to adjust the transmission speed and residual liquid extraction system to optimize the oiling process.
It realizes uniform coating of the workpiece surface, avoids bumps, reduces labor intensity, saves oiling costs, and improves oiling efficiency and environmental cleanliness.
Smart Images

Figure CN223097025U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of oiling equipment, and particularly relates to a mesh-belt type oiling machine. Background Art
[0002] For most metal processing workpieces, in order to prevent their surfaces from rusting or being contaminated, antirust oil is generally coated on their outer surfaces, and the coating method is generally to brush with a brush or directly immerse in oil.
[0003] However, during the process of applying antirust oil to workpieces manually, it is easy to cause some corners of the workpiece surface not to be covered by antirust oil, while other places are overcoated. Due to the uneven thickness of the antirust oil film on the workpiece surface, it leads to the dripping of antirust oil onto the ground, causing pollution and waste. At the same time, some positions of the workpiece are not protected, and when workers apply the coating manually, the products are prone to being knocked and bumped; manual coating is time-consuming and laborious, and the coating efficiency is low. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the above-mentioned technical problems existing in the prior art, and provide a mesh-belt type oiling machine. The workpiece is fed through the feeding port at one end of the mesh-belt conveying system. The mesh-belt conveying system feeds the workpiece into the spraying box body. The oil pool supplies antirust oil to the atomizing nozzles through a pump. The atomizing nozzles spray the liquid antirust oil in the form of oil mist, so that the antirust oil is sprayed thinly and evenly onto the workpiece, enabling the workpiece to be fully angled to generate an atomized thin film layer under the action of the atomizing nozzles, isolating the side effects of corrosive substances in the air on the product, avoiding the products from being knocked and bumped at the same time, reducing the labor intensity, and greatly saving the oiling cost at the same time.
[0005] In order to solve the above technical problems, the utility model adopts the following technical scheme:
[0006] A mesh-belt type oiling machine, comprising: an oiling machine body; the oiling machine body includes a mesh-belt conveying system, a spraying box body, an oil pool and atomizing nozzles. The two sides of the spraying box body are respectively communicated with a feeding platform and a discharging platform. The mesh-belt conveying system sequentially passes through the feeding platform, the spraying box body and the discharging platform. One end of the mesh-belt transmission assembly close to the feeding platform is provided with a feeding port, and the other end is provided with a discharging port. The oil pool is fixedly connected to the back of the spraying box body, and the atomizing nozzles are arranged in the spraying box body. The oil pool supplies oil to the atomizing nozzles through a pump. The workpiece is fed through the feeding port at one end of the mesh-belt conveying system. The mesh-belt conveying system feeds the workpiece into the spraying box body. The oil pool supplies antirust oil to the atomizing nozzles through a pump. The atomizing nozzles spray the liquid antirust oil in the form of oil mist, so that the antirust oil is sprayed thinly and evenly onto the workpiece, enabling the workpiece to be fully angled to generate an atomized thin film layer under the action of the atomizing nozzles, isolating the side effects of corrosive substances in the air on the product, avoiding the products from being knocked and bumped at the same time, reducing the labor intensity, and greatly saving the oiling cost at the same time.
[0007] Furthermore, the atomizing nozzles are respectively located at the upper and lower ends of the mesh belt conveying system, so that the oil mist ejected by the atomizing nozzles can comprehensively cover the workpiece up and down, enabling the workpiece to be fully covered by the atomizing thin film layer generated under the action of the atomizing nozzles at all angles.
[0008] Furthermore, under the drive of a variable-frequency motor, the mesh belt conveying system controls the workpiece to be conveyed from the feeding port to the discharging port side. The variable-frequency motor can steplessly vary the speed within a certain range, thereby adjusting the conveying speed of the mesh belt conveying system for the workpiece, and thus adjusting the time for the workpiece to pass through the spraying box, achieving the adjustment of the oiling time and efficiency of the workpiece, and realizing the adjustment of the thickness of the oil coating on the workpiece surface.
[0009] The mesh belt conveying system uses a variable-frequency motor to drive the sprocket to rotate, the sprocket drives the chain to rotate, and the chain drives the mesh belt to rotate, thereby realizing the conveyance of the workpiece located on the mesh belt.
[0010] Furthermore, both the feeding platform and the discharging platform are equipped with an electrostatic oil mist separation system, which is used to separate the oil mist from the air. This ensures the cleanliness of the working environment and at the same time reuses the separated oil mist, achieving the purpose of saving the oiling cost.
[0011] Furthermore, a mist suction system is also provided at the bottom of the spraying box, and the mist suction system recovers the excess oil mist in the spraying box into the oil pool. By absorbing the excess oil mist in the spraying box through the mist suction system, the oil mist can be reused, achieving the purpose of saving the oiling cost.
[0012] Furthermore, the mist suction system is equipped with a suction fan. The bottom of the back of the spraying box is fixedly connected with a fan mounting seat, the suction fan is fixedly connected to the fan mounting seat, the suction fan is connected to the spraying box in communication. A filter sponge is provided in the lower part of the spraying box, and a meltblown filter element is provided at the air outlet of the spraying box. After the suction fan is turned on, the excess oil mist in the spraying box forms oil liquid after being filtered by the filter sponge and the meltblown filter element, and is recovered into the oil pool. By strongly sucking the oil mist by the suction fan, the oil mist forms oil liquid after passing through the filter sponge and the meltblown filter element, and is recycled for reuse, without deteriorating the working environment, achieving the saving of the oiling cost.
[0013] Furthermore, the spraying box is also equipped with a surplus liquid pumping-back system. When the surplus liquid in the spraying box reaches a certain liquid level, the surplus liquid pumping-back system is used to recover the surplus liquid into the oil pool. When the oil liquid in the box reaches a certain liquid level, the surplus liquid pumping-back system pumps the oil liquid back into the oil pool for continued use, achieving the purpose of cost saving.
[0014] Further, the residual liquid pumping-back system includes Pump Two and a one-way valve. The one-way valve is connected to the spraying box body. When the residual liquid in the spraying box body reaches a certain liquid level, the one-way valve opens, and Pump Two controls the residual liquid to be recycled into the oil sump after passing through the one-way valve. The setting of Pump Two is used to pump the residual liquid back into the oil sump, and the setting of the one-way valve does not affect the effect of the oil mist suction system during the process of pumping back the oil liquid.
[0015] Further, a sealing cover is provided at the top of the spraying box body, and a hydraulic telescopic rod is hinged between the sealing cover and the spraying box body. The setting of the sealing cover facilitates the opening of the spraying box body and can adjust the angle of the atomizing nozzle at any time. The setting of the hydraulic telescopic rod facilitates the opening of the sealing cover. At the same time, after the sealing cover is opened, the hydraulic telescopic rod can support the sealing cover.
[0016] Further, an inspection window is provided at the top of the sealing cover, a transparent glass is hermetically connected inside the inspection window, and a handle is provided on the front side of the sealing cover. The transparent glass is installed in the inspection window, so as to facilitate the staff to observe the situation of the workpiece being coated with rust-proof oil at any time. The setting of the handle facilitates the opening of the sealing cover.
[0017] Due to the adoption of the above technical solutions, the present utility model has the following beneficial effects:
[0018] In the present utility model, the workpiece is fed into the spraying box body from the feeding port at one end of the mesh belt conveying system. The mesh belt conveying system feeds the workpiece into the spraying box body. The oil sump provides rust-proof oil to the atomizing nozzle through Pump One. The atomizing nozzle sprays the liquid rust-proof oil in the form of an oil mist, so that the rust-proof oil is thinly and evenly sprayed onto the workpiece, enabling the workpiece to be fully angled to generate an atomized thin film layer under the action of the atomizing nozzle, isolating the side effects of corrosive substances in the air on the product, avoiding product collisions at the same time, reducing labor intensity, and greatly saving the oiling cost.
[0019] In the present utility model, an electrostatic oil mist separation system is provided on both the feeding platform and the discharging platform. The electrostatic oil mist separation system is used to separate the oil mist from the air. It ensures the cleanliness of the working environment and reuses the separated oil mist to achieve the purpose of saving the oiling cost.
[0020] In the present utility model, the spraying box body is also provided with a residual liquid pumping-back system. When the residual liquid in the spraying box body reaches a certain liquid level, the residual liquid pumping-back system is used to recycle the residual liquid into the oil sump. When the oil liquid in the box body reaches a certain liquid level, the residual liquid pumping-back system pumps the oil liquid back into the oil sump for continued use, achieving the purpose of saving costs.
[0021] In the present utility model, a mist suction system is also provided at the bottom of the spraying box body. The mist suction system recovers the excess oil mist in the spraying box body into the oil sump. By absorbing the excess oil mist in the spraying box body through the mist suction system, the oil mist can be reused to achieve the purpose of saving the oiling cost. Description of the Drawings
[0022] The present utility model will be further described below in conjunction with the accompanying drawings:
[0023] Figure 1 It is a schematic structural diagram of the belt-type oiling machine of the present utility model;
[0024] Figure 2 It is a schematic structural diagram of the back side of the oiling machine in the present utility model.
[0025] In the figure, 1 - belt conveying system; 2 - spraying box body; 3 - oil sump; 4 - feeding platform; 5 - discharging platform; 6 - feeding port; 7 - discharging port; 8 - variable-frequency motor; 9 - suction fan; 10 - fan mounting seat; 11 - sealing cover; 12 - hydraulic telescopic rod; 13 - inspection window; 14 - handle. Specific embodiments
[0026] As Figure 1 and Figure 2 shown, it is the belt-type oiling machine of the present utility model, including an oiling machine body; the oiling machine body includes a belt conveying system 1, a spraying box body 2, an oil sump 3 and atomizing nozzles. The two sides of the spraying box body 2 are respectively communicated with a feeding platform 4 and a discharging platform 5. The belt conveying system 1 sequentially passes through the feeding platform 4, the spraying box body 2 and the discharging platform 5. One end of the belt transmission assembly close to the feeding platform 4 is provided with a feeding port 6, and the other end of the belt transmission assembly is provided with a discharging port 7. The oil sump 3 is fixedly connected to the back of the spraying box body 2, and the atomizing nozzles are arranged in the spraying box body 2. The oil sump 3 supplies oil to the atomizing nozzles through a pump.
[0027] The atomizing nozzles are respectively located at the upper and lower ends of the belt conveying system 1. So that the oil mist ejected by the atomizing nozzles can completely cover the workpiece up and down, so that the workpiece is fully angled to generate an atomized thin film layer under the action of the atomizing nozzles.
[0028] The belt conveying system 1 controls the workpiece to be conveyed from the feeding port 6 to the discharging port 7 side under the drive of the variable-frequency motor 8. The variable-frequency motor 8 can be steplessly variable within a certain range, so as to adjust the conveying speed of the belt conveying system 1 for the workpiece, so as to adjust the time for the workpiece to pass through the spraying box body 2, achieve the adjustment of the oiling time and efficiency of the workpiece, and realize the adjustment of the thickness of the oiling layer on the surface of the workpiece.
[0029] The belt conveying system 1 adopts a variable-frequency motor 8 to drive the sprocket to rotate, the sprocket drives the chain to rotate, and the chain drives the belt to rotate, so as to realize the conveying of the workpiece located on the belt.
[0030] Both the feeding platform 4 and the discharging platform 5 are provided with an electrostatic oil mist separation system, and the electrostatic oil mist separation system is used to separate the oil mist from the air. It ensures the cleanliness of the working environment, and at the same time reuses the separated oil mist, achieving the purpose of saving the oiling cost.
[0031] A mist suction system is also provided at the bottom of the spraying box body 2, and the mist suction system recovers the excess oil mist in the spraying box body 2 into the oil sump 3. By absorbing the excess oil mist in the spraying box body 2 through the mist suction system, the oil mist can be reused, achieving the purpose of saving the oiling cost.
[0032] The mist suction system is provided with a suction fan 9. The bottom of the back surface of the spraying box body 2 is fixedly connected with a fan mounting seat 10. The suction fan 9 is fixedly connected to the fan mounting seat 10. The suction fan 9 is communicated with the spraying box body 2. A filter sponge is provided in the lower part of the spraying box body 2, and a meltblown filter element is provided at the air outlet of the spraying box body 2. After the suction fan 9 is turned on, the excess oil mist in the spraying box body 2 forms oil liquid after being filtered by the filter sponge and the meltblown filter element, and is recovered into the oil sump 3. By strongly sucking the oil mist by the suction fan 9, the oil mist forms oil liquid after passing through the filter sponge and the meltblown filter element, and is recycled for use, without deteriorating the working environment, achieving the purpose of saving the oiling cost.
[0033] The spraying box body 2 is also provided with a surplus liquid pumping-back system. When the surplus liquid in the spraying box body 2 reaches a certain liquid level, the surplus liquid pumping-back system is used to recover the surplus liquid into the oil sump 3. When the oil liquid in the box body reaches a certain liquid level, the surplus liquid pumping-back system pumps the oil liquid back into the oil sump 3 for continued use, achieving the purpose of cost saving.
[0034] The surplus liquid pumping-back system includes a second pump and a one-way valve. The one-way valve is connected to the spraying box body 2. When the surplus liquid in the spraying box body 2 reaches a certain liquid level, the one-way valve opens, and the second pump controls the surplus liquid to be recovered into the oil sump 3 after passing through the one-way valve. The setting of the second pump is used to pump the surplus liquid back into the oil sump 3, and the setting of the one-way valve does not affect the effect of the mist suction system during the process of pumping back the oil liquid.
[0035] A sealing cover 11 is provided at the top of the spraying box body 2, and a hydraulic telescopic rod 12 is hinged between the sealing cover 11 and the spraying box body 2. The setting of the sealing cover 11 facilitates the opening of the spraying box body 2 and can adjust the angle of the atomizing nozzle at any time. The setting of the hydraulic telescopic rod 12 facilitates the opening of the sealing cover 11. At the same time, after the sealing cover 11 is opened, the hydraulic telescopic rod 12 can support the sealing cover 11.
[0036] An inspection window 13 is provided at the top of the sealing cover 11. A transparent glass is hermetically connected in the inspection window 13. A handle 14 is provided on the front side of the sealing cover 11. The transparent glass is installed in the inspection window 13, so as to facilitate the staff to observe the situation of the workpiece being coated with rust-proof oil at any time. The setting of the handle 14 facilitates the opening of the sealing cover 11.
[0037] In the present utility model, the workpiece is fed through the feed port 6 at one end of the mesh belt conveyor system 1. The mesh belt conveyor system 1 feeds the workpiece into the spraying box body 2. The oil sump 3 provides antirust oil to the atomizing nozzles through a pump. The atomizing nozzles spray the liquid antirust oil in the form of an oil mist, so that the antirust oil is thinly and evenly sprayed onto the workpiece, enabling the workpiece to be fully angled to generate an atomized thin film layer under the action of the atomizing nozzles, isolating the side effects of corrosive substances in the air on the product, avoiding collisions of the product at the same time, reducing the labor intensity, and greatly saving the oiling cost at the same time.
[0038] The above are only specific embodiments of the present utility model, but the technical features of the present utility model are not limited thereto. Any simple changes, equivalent replacements or modifications made based on the present utility model to solve substantially the same technical problems and achieve substantially the same technical effects are all covered by the protection scope of the present utility model.
Claims
1. Mesh belt type oiling machine, comprising: Oiling machine body; It is characterized in that: The oiling machine body includes a mesh belt conveying system, a spraying box body, an oil sump and atomizing nozzles. The two sides of the spraying box body are respectively communicated with a feeding platform and a discharging platform. The mesh belt conveying system sequentially passes through the feeding platform, the spraying box body and the discharging platform. One end of the mesh belt transmission assembly close to the feeding platform is provided with a feeding port, and the other end of the mesh belt transmission assembly is provided with a discharging port. The oil sump is fixedly connected to the back of the spraying box body. The atomizing nozzles are arranged in the spraying box body. The oil sump supplies oil to the atomizing nozzles through a pump.
2. The belt-type oiling machine according to claim 1, characterized in that: The atomizing nozzles are respectively located at the upper and lower ends of the mesh belt conveying system.
3. The belt type oiling machine according to claim 1, characterized in that: The mesh belt conveying system controls the workpiece to be conveyed from the feeding port to the discharging port side under the drive of a frequency conversion motor.
4. The oiling machine with a mesh belt according to claim 1, characterized in that: Both the feeding platform and the discharging platform are provided with an electrostatic oil mist separation system, and the electrostatic oil mist separation system is used to separate the oil mist from the air.
5. The net-belt type oiling machine according to Claim 1, wherein: A mist suction system is further provided at the bottom of the spraying box body, and the mist suction system recovers the excess oil mist in the spraying box body into the oil sump.
6. The net belt type oiling machine according to claim 5, characterized in that: The mist suction system is provided with a suction fan. The bottom of the back of the spraying box body is fixedly connected with a fan mounting seat. The suction fan is fixedly connected to the fan mounting seat. The suction fan is communicated with the spraying box body. A filter sponge is arranged at the lower part in the spraying box body, and a meltblown filter element is arranged at the air outlet of the spraying box body. After the suction fan is started, the excess oil mist in the spraying box body forms oil liquid after being filtered by the filter sponge and the meltblown filter element, and is recovered into the oil sump.
7. The belt type oiling machine according to claim 1, wherein: The spraying box body is further provided with a surplus liquid pumping-back system. When the surplus liquid in the spraying box body reaches a certain liquid level, the surplus liquid pumping-back system is used to recover the surplus liquid into the oil sump.
8. The net belt type oiling machine according to claim 7, characterized in that: The surplus liquid pumping-back system includes a pump two and a one-way valve. The one-way valve is connected to the spraying box body. When the surplus liquid in the spraying box body reaches a certain liquid level, the one-way valve opens, and the pump two controls the surplus liquid to be recovered into the oil sump through the one-way valve.
9. The oiling machine with a mesh belt according to claim 1, characterized in that: A sealing cover is arranged at the top of the spraying box body, and a hydraulic telescopic rod is hinged between the sealing cover and the spraying box body.
10. The net belt type oiling machine according to claim 9, characterized in that: An inspection window is arranged at the top of the sealing cover. A transparent glass is hermetically connected in the inspection window. A handle is arranged on the front side of the sealing cover.