Battery box body machining and positioning tool
The battery box body positioning fixture addresses uneven coating issues by using a servo motor and cone-shaped blocks to securely hold the box without clamps, ensuring uniform coating and easy access to all surfaces, and includes a collection system for excess paint, improving coating quality and efficiency.
Patent Information
- Application Number
- CN202422010461.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-20
AI Technical Summary
During the spraying process of existing battery box, the contact between the fixture and the spray gun leads to uneven spraying, which requires subsequent repainting, which is time-consuming and labor-intensive, affecting the quality of the coating.
A battery box processing and positioning tool is adopted, and components such as plug rods, conical blocks and servo motors are used to insert the holes of the battery housing through the plug rods. Combined with the servo motor, the plug rods are driven to rotate, so as to achieve flexible positioning and spraying of the battery housing to avoid clamping of the fixtures.
It improves the quality and efficiency of spraying, reduces the unevenness of spraying, simplifies the complexity of subsequent installation, improves the applicability and flexibility of the device, and reduces production costs.
Smart Images

Figure CN223097069U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of battery box spraying processing devices, and specifically relates to a battery box processing positioning tooling. Background Technique
[0002] A battery box is a shell framework for protecting a battery pack, which can protect the battery pack from external environment infringements, such as rain, dust, oxidation, corrosion, etc., and at the same time avoid battery short - circuit and thermal runaway, thereby improving the safety and reliability of the battery components.
[0003] In order to improve the uniformity and accuracy during spraying and reduce the occurrence of phenomena such as movement or rotation during the spraying process, resulting in waste of paint and uneven coating, most battery boxes will be clamped on both sides by fixtures during the spraying process.
[0004] When the fixture clamps both sides of the battery box, the contact points between the fixture and the battery box will block the spray gun or nozzle of the spraying equipment, easily causing the area where the fixture clamps the box to be difficult to be directly sprayed, thus requiring subsequent touch - up painting work, which is not only time - consuming and laborious, but also easily affects the quality and uniformity of the coating. Content of the Utility Model
[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem proposed in the background technique, the utility model proposes a battery box processing positioning tooling.
[0006] The technical solution adopted by the utility model to solve its technical problems is as follows: A battery box processing positioning tooling of the utility model includes a bottom plate, and support chassis are respectively installed at both ends of the bottom plate; A first support frame rotatably penetrates through the inside of one end of the support chassis; One end of the first support frame is connected to the output end of a servo motor, and the other end of the first support frame is connected to a second support frame; Support plates are installed at both ends of the second support frame, and insertion rods are installed at the ends of the other ends of the support plates; An electric push rod is installed at the bottom end inside the insertion rod, and the output end of the electric push rod is fixedly connected with a conical block; The conical block is arranged as a conical shape without a top; Multiple connecting blocks are fixedly connected around the middle of the inner wall of the insertion rod, and a sleeve frame is fixedly connected to one end of the connecting block; A sliding plate is slidably connected inside the sleeve frame; One end of the sliding plate slidably penetrates through the inside of the insertion rod, and the other end of the sliding plate is fixedly connected with a slider; An inclined surface that cooperates with the surface of the conical block for sliding is arranged inside the slider; One end of the connecting block is connected to the outside of the conical block through a first spring.
[0007] Preferably, a threaded cylinder is rotatably connected to the middle of the second support frame, and first screw rods are respectively threadedly connected to both ends inside the threaded cylinder; One end of the first screw rod is fixedly connected to the support plate, and a sliding groove for the support plate to slide is arranged inside the second support frame.
[0008] Preferably, both ends of one side of the second support frame are fixedly connected with limiting rods, and the other ends of the limiting rods slide through the inside of the first support frame; the middle of one side of the second support frame is rotatably connected with a second screw rod, and the other end of the second screw rod threadedly penetrates through the inside of the first support frame; limiting blocks are threadedly sleeved at the ends of both the limiting rod and the second screw rod.
[0009] Preferably, a limiting frame is fixedly connected to the middle of the bottom plate, and a collection box is slidably and fittingly connected inside the limiting frame; magnets that attract each other are correspondingly installed on one side of both the collection box and the limiting frame.
[0010] Preferably, a plurality of groups of second springs are installed around the edge of one end of the support plate, and a buffer ring is connected to the other ends of the second springs.
[0011] Preferably, a guiding block is fixedly connected to the end of the insertion rod, and the guiding block is semicircularly arranged.
[0012] Preferably, a rubber pad is laid on the bottom of the bottom plate, and the rubber pad has the same shape as the bottom of the bottom plate.
[0013] Advantages of the present utility model:
[0014] 1. The present utility model provides a positioning tooling for battery box processing. By inserting the insertion rod into screw holes or other holes opened at the four corners of the edge of the battery housing, starting the electric push rod, the output end thereof pushes the conical block to move upward. Due to the inclined design on the surface of the conical block and under the guiding action of the sleeve frame, multiple groups of sliders will extend and move towards the inner wall of the insertion rod, thereby driving the sliding plate to extend out from the inside of the insertion rod until it adapts to the hole size, completing the fixing work of the battery housing. Moreover, the position of the insertion rod is fixed. When the battery housing is fixed, the positioning work is also completed by the same token, without the need to use a fixture for clamping, thus reducing problems such as uneven spraying caused by using a fixture for clamping, improving the spraying quality, and the output end of the servo motor can drive the insertion rod to rotate, so as to facilitate spraying different surfaces of the battery housing, and at the same time reducing the difficulty and complexity in subsequent installation caused by the screw hole area being sprayed.
[0015] 2. The present utility model provides a positioning tooling for battery box processing. By rotating the threaded cylinder forward and backward, the two groups of first screw rods can drive the support plate to slide synchronously, so as to achieve the purpose of adjusting the longitudinal position of the insertion rod. By rotating the second screw rod, under the action of the two groups of limiting rods, the second support frame can move horizontally, thereby achieving the purpose of adjusting the horizontal position of the insertion rod, so as to improve the applicability and flexibility of the present device. Description of the drawings
[0016] The accompanying drawings described herein are used to provide a further understanding of the present utility model and form a part of this application. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation to the present utility model. In the drawings:
[0017] Figure 1 is a perspective view of the present utility model;
[0018] Figure 2 is a connection schematic diagram of the support chassis, the first support frame and the second support frame in the present utility model.
[0019] Figure 3 is a cross-sectional view of the plug rod in the present utility model;
[0020] Figure 4 is a perspective view of the collection box in the present utility model;
[0021] Figure 5 is a perspective view of the buffer ring in the present utility model.
[0022] Legend description:
[0023] 1. Bottom plate; 2. Support chassis; 3. First support frame; 4. Servo motor; 5. Second support frame; 6. Support plate; 7. Plug rod; 8. Electric push rod; 9. Tapered block; 10. Slide block; 11. Slide plate; 12. Connection block; 13. Sleeve frame; 14. First spring; 15. Threaded cylinder; 16. First screw rod; 17. Chute; 18. Limit rod; 19. Second screw rod; 20. Limit block; 21. Collection box; 22. Limit frame; 23. Magnet; 24. Second spring; 25. Buffer ring; 26. Guide block. Detailed implementation manners
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
[0025] The following gives specific embodiments.
[0026] Please refer to Figures 1-5, the present utility model provides a positioning tooling for battery box processing, including a bottom plate 1, and support chassis 2 are respectively installed at both ends of the bottom plate 1; a first support frame 3 rotatably penetrates through the interior of one end of the support chassis 2; one end of the first support frame 3 is connected to the output end of a servo motor 4, and the other end of the first support frame 3 is connected to a second support frame 5; support plates 6 are installed at both ends of the second support frame 5, and a plug rod 7 is installed at the end of the other end of the support plate 6; an electric push rod 8 is installed at the bottom end inside the plug rod 7, and a conical block 9 is fixedly connected to the output end of the electric push rod 8; the conical block 9 is arranged without a top; a plurality of groups of connecting blocks 12 are fixedly connected around the middle end of the inner wall of the plug rod 7, and a sleeve frame 13 is fixedly connected to one end of the connecting block 12; a sliding plate 11 is slidably connected inside the sleeve frame 13; one end of the sliding plate 11 slidably penetrates through the inside of the plug rod 7, and a slider 10 is fixedly connected to the other end of the sliding plate 11; an inclined surface that cooperates with the surface of the conical block 9 for sliding is provided inside the slider 10; one end of the connecting block 12 is connected to the outside of the conical block 9 through a first spring 14.
[0027] During operation, by inserting the plug rod 7 into the screw holes or other holes opened at the four corners of the edge of the battery case, starting the electric push rod 8, its output end pushes the conical block 9 to move upward. Due to the inclined design of the surface of the conical block 9 and under the guiding action of the sleeve frame 13, multiple groups of sliders will extend and move towards the inner wall of the plug rod 7, thereby driving the sliding plate 11 to extend from the inside of the plug rod 7 until it adapts to the hole size, completing the fixing work of the battery case. Moreover, the position of the plug rod 7 is fixed. When the battery case is fixed, similarly, the positioning work is also completed, and there is no need to use a fixture for clamping, thereby reducing problems such as uneven spraying caused by using a fixture for clamping, improving the spraying quality, and the output end of the servo motor 4 can drive the plug rod 7 to rotate, so as to facilitate spraying different surfaces of the battery case, and at the same time reduce the difficulty and complexity during subsequent installation caused by the spraying of the screw hole area.
[0028] Please refer to Figures 1-2 , a threaded cylinder 15 is rotatably connected to the middle of the second support frame 5, and first screw rods 16 are respectively threadedly connected to both ends inside the threaded cylinder 15; one end of the first screw rod 16 is fixedly connected to the support plate 6, and a sliding groove 17 for the support plate 6 to slide is opened inside the second support frame 5; during operation, by rotating the threaded cylinder 15 forward and backward, the two first screw rods 16 can drive the support plate 6 to slide synchronously, so as to achieve the purpose of adjusting the longitudinal position of the plug rod 7, improving the applicability of the device, and the sliding groove 17 is opened inside the second support frame 5 for the support plate 6 to slide, so as to ensure that the support plate 6 can maintain a stable track during movement.
[0029] Please refer to Figures 1-2, two ends on one side of the second support frame 5 are fixedly connected with limiting rods 18, and the other ends of the limiting rods 18 slide through the inside of the first support frame 3; the middle part on one side of the second support frame 5 is rotatably connected with a second screw rod 19, and the other end of the second screw rod 19 threadedly penetrates through the inside of the first support frame 3; limiting blocks 20 are threadedly sleeved at one ends of both the limiting rods 18 and the second screw rod 19; during operation, by rotating the second screw rod 19, under the action of the two groups of limiting rods 18, the second support frame 5 can move horizontally, so as to adjust the horizontal position of the inserting rod 7, further improving the applicability and flexibility of the device. At the same time, the two groups of limiting rods 18 play the role of strengthening rods, improving the strength of the device, and the limiting blocks 20 are threadedly sleeved, which is convenient for separating from the three, so as to facilitate subsequent disassembly work.
[0030] Please refer to Figure 1 , Figure 4 , a limiting frame 22 is fixedly connected to the middle part on the top of the bottom plate 1, and a collecting box 21 is slidably and fittingly connected inside the limiting frame 22; magnets 23 that attract each other are respectively installed on one side of the collecting box 21 and the limiting frame 22; during operation, the collecting box 21 can collect the paint drips, splashes and oversprayed paint generated during the spraying process for subsequent recycling and reuse, improving the utilization rate of the paint and reducing the production cost. At the same time, the limiting frame 22 can quickly limit the reset position of the collecting box 21, and the mutually attracting magnets 23 can reduce the phenomenon that the collecting box 21 slides randomly, so as to improve the stability of the device.
[0031] Please refer to Figure 5 , a plurality of groups of second springs 24 are installed around the edge of one end of the support plate 6, and a buffer ring 25 is connected to the other end of the second springs 24; during operation, the second springs 24 can provide a certain elastic thrust when the inserting rod 7 contacts the shell to achieve a buffering effect.
[0032] Please refer to Figure 3 , a guiding block 26 is fixedly connected to the end of the inserting rod 7, and the guiding block 26 is semicircularly arranged; during operation, the circular guiding block 26 is used to improve the smoothness when the end of the inserting rod 7 is inserted into the screw hole.
[0033] Please refer to Figure 1 , a rubber pad is laid on the bottom of the bottom plate 1, and the rubber pad has the same shape as the bottom of the bottom plate 1; during operation, the rubber pad can increase the friction between the bottom of the bottom plate 1 and the ground, so as to reduce the phenomenon that the device slides on the ground during use and further improve the applicability of the device.
[0034] Working principle: By inserting the insertion rod 7 into the screw holes or other holes opened at the four corners of the edge of the battery case, the electric push rod 8 is started, and its output end pushes the conical block 9 to move upward. Due to the inclined design of the surface of the conical block 9 and under the guiding action of the sleeve frame 13, multiple groups of sliders will extend and move towards the inner wall of the insertion rod 7, thereby driving the sliding plate 11 to extend out from the inside of the insertion rod 7 until it adapts to the hole size, completing the fixation work of the battery case. And the position of the insertion rod 7 is fixed. When the battery case is fixed, the positioning work is also completed by the same token, without the need to use a fixture for clamping, thus reducing problems such as uneven spraying caused by using a fixture for clamping, improving the spraying quality. And the output end of the servo motor 4 can drive the insertion rod 7 to rotate, so as to facilitate spraying different surfaces of the battery case, and at the same time reduce the difficulty and complexity in subsequent installation caused by the spraying of the screw hole area; By rotating the threaded cylinder 15 forward and backward, the two first screw rods 16 can drive the support plate 6 to slide synchronously, so as to achieve the purpose of adjusting the longitudinal position of the insertion rod 7 and improve the applicability of the device. The chute 17 is opened inside the second support frame 5 and is used for the support plate 6 to slide, so as to ensure that the support plate 6 can maintain a stable track during movement; By rotating the second screw rod 19, under the action of the two limit rods 18, the second support frame 5 can move horizontally, thereby achieving the purpose of adjusting the horizontal position of the insertion rod 7, further improving the applicability and flexibility of the device. At the same time, the two limit rods 18 play the role of a strengthening rod, improving the strength of the device. And the limit block 20 is in the form of a threaded sleeve joint, which is convenient for separating from the three, so as to facilitate subsequent disassembly work; The collecting box 21 can collect the paint dripping, splashing and oversprayed paint generated during the spraying process, so as to be recycled and reused later, improving the utilization rate of the paint and reducing the production cost. At the same time, the limit frame 22 can quickly limit the reset position of the collecting box 21, and the mutually attracting magnets 23 can reduce the phenomenon of random sliding of the collecting box 21, so as to improve the stability of the device; The second spring 24 can provide a certain elastic thrust when the insertion rod 7 contacts the case, so as to achieve a buffering effect; Through the circular guiding block 26, the smoothness of the end of the insertion rod 7 when inserted into the screw hole can be improved; The rubber pad can increase the friction between the bottom of the bottom plate 1 and the ground, so as to reduce the phenomenon of sliding between the device and the ground during use, and further improve the applicability of the device.
[0035] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.
Claims
1. A battery box processing positioning tooling, including a bottom plate (1), with support chassis (2) installed at both ends of the bottom plate (1); a first support frame (3) rotatably penetrates through the interior of one end of the support chassis (2); one end of the first support frame (3) is connected to the output end of a servo motor (4), and the other end of the first support frame (3) is connected to a second support frame (5); two ends of the second support frame (5) are installed with support plates (6), and a plug rod (7) is installed at the end of the other end of the support plate (6); characterized in that: At the inner bottom end of the insertion rod (7), an electric push rod (8) is installed, and the output end of the electric push rod (8) is fixedly connected to a conical block (9); the conical block (9) is arranged in a conical shape without a top; in the middle of the inner wall of the insertion rod (7), a plurality of connecting blocks (12) are fixedly connected around, and one end of the connecting block (12) is fixedly connected to a sleeve frame (13); a sliding plate (11) is slidably connected inside the sleeve frame (13); one end of the sliding plate (11) slides through the inside of the insertion rod (7), and the other end of the sliding plate (11) is fixedly connected to a slider (10); an inclined surface that cooperates with the surface of the conical block (9) is provided inside the slider (10); one end of the connecting block (12) is connected to the outside of the conical block (9) through a first spring (14).
2. The processing and positioning tooling for a battery box as described in claim 1, characterized in that: A threaded cylinder (15) is rotatably connected to the middle of the second support frame (5), and the two ends inside the threaded cylinder (15) are respectively threadedly connected to a first screw rod (16); one end of the first screw rod (16) is fixedly connected to the support plate (6), and a sliding groove (17) for the support plate (6) to slide is provided inside the second support frame (5).
3. The processing and positioning tooling for a battery box as described in claim 2, characterized in that: At both ends of one side of the second support frame (5), a limiting rod (18) is fixedly connected, and the other end of the limiting rod (18) slides through the inside of the first support frame (3); at the middle of one side of the second support frame (5), a second screw rod (19) is rotatably connected, and the other end of the second screw rod (19) threadedly penetrates through the inside of the first support frame (3); limiting blocks (20) are threadedly sleeved at the ends of one ends of the limiting rod (18) and the second screw rod (19).
4. A processing and positioning tooling for a battery box as described in claim 1, characterized in that: A limiting frame (22) is fixedly connected to the middle of the upper part of the bottom plate (1), and a collection box (21) is slidably connected and fitted inside the limiting frame (22); magnets (23) that attract each other are respectively installed on one side of the collection box (21) and the limiting frame (22).
5. The processing and positioning tooling for a battery box as described in claim 1, characterized in that: A plurality of second springs (24) are installed around the edge of one end of the support plate (6), and the other end of the second spring (24) is connected to a buffer ring (25).
6. The machining positioning tooling for a battery box according to claim 1, characterized in that: A guiding block (26) is fixedly connected to the end of the insertion rod (7), and the guiding block (26) is semicircularly arranged.
7. The positioning tooling for battery box processing according to claim 1, characterized in that: A rubber pad is laid at the bottom of the bottom plate (1), and the rubber pad has the same shape as the bottom of the bottom plate (1).