Gear double-rack quick-opening oil cylinder structure for roller coater
The gear double rack fast-opening cylinder structure addresses precision and space issues in silicon steel rolling machines by integrating hydraulic and linear guide components, ensuring efficient and reliable transitions between working and offline positions.
Patent Information
- Application Number
- CN202422077754.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-27
AI Technical Summary
The existing silicon steel roller coating equipment has problems such as poor accuracy, large space occupancy and difficult protection of the bottom environment, especially when high-grade and high-quality silicon steel coating, it is difficult to meet the needs.
The gear double rack fast opening oil cylinder structure is adopted, combined with the hydraulic cylinder and linear guide rail, to realize the precise movement of the roller coating machine working position and offline position, and enhance the stroke of the hydraulic cylinder through the gear double rack mechanism, simplify the equipment structure and improve the accuracy.
It improves the movement accuracy and equipment compactness of the roller coating machine, ensures the roller coating machine to move quickly and smoothly to offline positions, and is suitable for the coating needs of high-grade and high-quality silicon steel.
Smart Images
Figure CN223097159U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metallurgical coating equipment, in particular to a double-rack quick-opening oil cylinder structure for a gear of a roll coater. Background Art
[0002] With the rapid development of new energy technologies, the demand for silicon steel has gradually increased, and the demand for roll coaters for silicon steel thin strips has also increased accordingly. At present, some traditional two-roll roll coaters have emerged on the market, which adopt the mode of coating liquid spraying and two-roll squeezing, only requiring that the coating liquid can be coated, and usually mainly use low-grade, low-quality, and relatively thick silicon steel. The coating of high-grade and high-quality silicon steel still relies on a three-roll coater to achieve the coating quality. However, in the metallurgical industry, most of the silicon steel roll coater equipment is still imported. For silicon steel roll coaters, the existing domestic roll coaters have the following deficiencies:
[0003] 1. The movement of the working position and the offline position of the roll coater mostly adopts the form of rollers plus steel rails, with poor accuracy;
[0004] 2. The movement of the working position and the offline position of the roll coater adopts the mode of motor plus chain drive, occupying a large space, and the whole equipment is not compact enough;
[0005] 3. The bottom environment of the roll coater is poor and not well protected, which will cause the operation to be not smooth. Summary of the Invention
[0006] In order to overcome the deficiencies of the prior art, the invention purpose of the utility model is to provide a double-rack quick-opening oil cylinder structure for a gear of a roll coater to meet the requirement of quickly opening when the silicon steel roll coater moves to the offline position.
[0007] To achieve the above invention purpose, the double-rack quick-opening oil cylinder structure of the utility model is composed of a quick-opening oil cylinder component, a double-rack gear mechanism, and a linear guide rail moving component; the quick-opening oil cylinder component is installed on the fixed base of the roll coater, the double-rack gear mechanism and the linear guide rail moving component are respectively installed on the fixed base of the roll coater and the moving base of the roll coater, and the double-rack gear mechanism makes the moving base of the roll coater slide on the fixed base of the roll coater.
[0008] Further, the quick-opening oil cylinder component is composed of a hydraulic cylinder, an oil cylinder support, an oil cylinder installation copper sleeve, an oil cylinder bearing seat, and an oil cylinder protective cover; the hydraulic cylinder is installed on the fixed base of the roll coater in the form of trunnion mounting, both sides of the trunnion are installed in the holes of the oil cylinder support through the oil cylinder installation copper sleeve, the oil cylinder support is fixed on the fixed base of the roll coater by screws, the extending rod of the hydraulic cylinder is an external thread interface, the oil cylinder bearing seat is installed on the external thread interface of the extending rod of the hydraulic cylinder, and an oil cylinder protective cover for preventing the coating liquid from entering the interior of the hydraulic cylinder and thus damaging the oil cylinder is provided on the extending rod of the hydraulic cylinder.
[0009] Furthermore, the gear double-rack mechanism consists of a gear, a gear shaft, bearings, snap rings, bearing caps, racks, and rack mounting top blocks; the gear is mounted on the gear shaft, connected using a flat key, and locked at the end face with a snap ring. Bearings are installed at both ends of the gear shaft. The inner ring of the bearing is fixed with a snap ring, and the outer ring of the bearing is fixed with a bearing cap. The bearing is installed on the bearing seat of the oil cylinder; the extending rod of the hydraulic cylinder can push the gear to move back and forth. The racks meshing with the gear are respectively installed on the fixed base of the roll coater and the moving base of the roll coater. The rack installed on the fixed base of the roll coater is completely sunk into the installation groove on the fixed base of the roll coater, and the rack installed on the moving base of the roll coater is limited by a rack mounting top block.
[0010] Furthermore, the linear guide moving component consists of linear guides, sliders, working position limit blocks, offline position limit blocks, and linear guide protective covers; the linear guides are installed on both sides of the fixed base of the roll coater. Multiple sliders are installed on each linear guide, and the sliders are connected to the moving base of the roll coater; there are working position limit blocks at the working position of the roll coater, and the working position limit blocks are installed on the fixed base of the roll coater. There are offline position limit blocks at the offline position of the roll coater, and the offline position limit blocks are installed on the fixed base of the roll coater. A linear guide protective cover for preventing the coating liquid from corroding the linear guide is installed above the linear guide.
[0011] Compared with the prior art, the present utility model has the following advantages:
[0012] 1. The movement of the working position and the offline position of the roll coater adopts the form of a hydraulic cylinder plus a linear guide, and limit blocks are installed at both the working position and the offline position, with high precision.
[0013] 2. The movement of the working position and the offline position of the roll coater adopts the method of a gear double-rack quick-opening oil cylinder. The gear double-rack structure can double the stroke of the hydraulic cylinder, making the selection of the hydraulic cylinder more flexible and the space below the fixed base of the roll coater more compact.
[0014] 3. For the oil cylinder protective cover of the hydraulic cylinder and the linear guide protective cover of the linear guide, there are mature products available for direct external purchase, with good protective effects and convenient replacement. Description of the Drawings
[0015] Figure 1 is a structural schematic diagram of the present utility model.
[0016] Figure 2 is Figure 1 the installation schematic diagram of the hydraulic cylinder in
[0017] Figure 3 is Figure 1 the installation schematic diagram of the gear in
[0018] In the figure: 1. Quick-opening oil cylinder component; 2. Gear double-rack mechanism; 3. Linear guide moving component; 4. Fixed base of the roll coater; 5. Moving base of the roll coater; 6. Hydraulic oil cylinder; 7. Oil cylinder support; 8. Copper sleeve for oil cylinder installation; 9. Oil cylinder bearing seat; 10. Oil cylinder protective cover; 11. Gear; 12. Gear shaft; 13. Bearing; 14. Snap ring; 15. Bearing gland; 16. Rack; 17. Top block for rack installation; 18. Linear guide; 19. Slide block; 20. Limit block for working position; 21. Limit block for offline position; 22. Protective cover for linear guide. Detailed implementation manner
[0019] As Figure 1 , Figure 2 , Figure 3 shown, a gear double-rack quick-opening oil cylinder structure for a roll coater of the present utility model mainly consists of a quick-opening oil cylinder component 1, a gear double-rack mechanism 2, a linear guide moving component 3, etc. The quick-opening oil cylinder component 1 is installed on the fixed base 4 of the roll coater, the gear double-rack mechanism 2 and the linear guide moving component 3 are respectively installed on the fixed base 4 of the roll coater and the moving base 5 of the roll coater, and the gear double-rack mechanism 2 can make the moving base 5 of the roll coater slide on the fixed base 4 of the roll coater.
[0020] The quick-opening oil cylinder component 1 mainly consists of a hydraulic oil cylinder 6, an oil cylinder support 7, a copper sleeve 8 for oil cylinder installation, an oil cylinder bearing seat 9, an oil cylinder protective cover 10, etc. The hydraulic oil cylinder 6 is installed on the fixed base 4 of the roll coater in the form of trunnion mounting. First, copper sleeves 8 for oil cylinder installation are sleeved on both sides of the trunnion, and then it is installed in the hole of the oil cylinder support 7. The oil cylinder support 7 is fixed on the fixed base 4 of the roll coater by screws. The extending rod of the hydraulic oil cylinder 6 has an external thread interface, and the oil cylinder bearing seat 9 is installed on the external thread interface of the extending rod of the hydraulic oil cylinder 6. An oil cylinder protective cover 10 is provided on the extending rod of the hydraulic oil cylinder 6 to prevent coating liquid from entering the interior of the hydraulic oil cylinder 6 and damaging the oil cylinder.
[0021] The gear double-rack mechanism 2 mainly consists of a gear 11, a gear shaft 12, a bearing 13, a snap ring 14, a bearing gland 15, a rack 16, a top block 17 for rack installation, etc. The gear 11 is installed on the gear shaft 12, connected by a flat key, and locked at the end face with a snap ring 14. Bearings 13 are installed at both ends of the gear shaft 12. The inner ring of the bearing 13 is fixed with a snap ring 14, and the outer ring of the bearing 13 is fixed with a bearing gland 15. The bearing 13 is installed on the oil cylinder bearing seat 9. The hydraulic oil cylinder 6 can push the gear 11 to move back and forth. The racks 16 meshing with the gear 11 are respectively installed on the fixed base 4 of the roll coater and the moving base 5 of the roll coater. The rack 16 installed on the fixed base 4 of the roll coater is completely sunk into the installation groove on the fixed base 4 of the roll coater, and the rack 16 installed on the moving base 5 of the roll coater is limited by the top block 17 for rack installation.
[0022] The linear guide rail moving component 3 is mainly composed of a linear guide rail 18, a slider 19, a working position limit block 20, an offline position limit block 21, a linear guide rail protective cover 22, etc. The linear guide rail 18 is installed on both sides of the fixed base 4 of the roll coater. Five sliders 19 are provided on each linear guide rail 18, and the slider 19 is connected to the moving base 5 of the roll coater; a working position limit block 20 is provided at the working position of the roll coater, and the working position limit block 20 is installed on the fixed base 4 of the roll coater. An offline position limit block 21 is provided at the offline position of the roll coater to prevent the moving base 5 of the roll coater from moving beyond the set position. The offline position limit block 21 is installed on the fixed base 4 of the roll coater. A linear guide rail protective cover 22 is installed above the linear guide rail 18 to prevent the coating liquid from corroding the linear guide rail 18.
[0023] The utility model adopts a motion form combining a hydraulic cylinder and a linear guide rail, which simplifies the overall structure of the roll coater and improves the operation accuracy of the equipment; the power transmission adopts a gear double-rack structure form, which can multiply the stroke of the hydraulic cylinder 6, making the selection of the hydraulic cylinder 6 more flexible and the space below the fixed base 4 of the roll coater more compact. When the silicon steel roll coater moves to the offline position and quickly opens, the extension rod of the hydraulic cylinder 6 extends, drives the gear 11 to move by pushing, drives the rack 16 installed on the moving base 5 of the roll coater to move, and thus drives the moving base 5 of the roll coater to move, so that the coating head of the roll coater quickly opens for the purpose of roll changing and maintenance of the roll coater.
Claims
1. A gear double-rack quick-opening oil cylinder structure for a roll coater, characterized in that: The structure of the gear double-rack quick-opening oil cylinder consists of a quick-opening oil cylinder component (1), a gear double-rack mechanism (2), and a linear guide moving component (3); the quick-opening oil cylinder component (1) is installed on the fixed base (4) of the roll coater, and the gear double-rack mechanism (2) and the linear guide moving component (3) are respectively installed on the fixed base (4) of the roll coater and the moving base (5) of the roll coater. The gear double-rack mechanism (2) enables the moving base (5) of the roll coater to slide on the fixed base (4) of the roll coater.
2. The double-rack quick-opening oil cylinder structure for a roll coater according to claim 1, wherein: The quick-opening oil cylinder component (1) consists of a hydraulic cylinder (6), an oil cylinder support (7), an oil cylinder installation copper bushing (8), an oil cylinder bearing seat (9), and an oil cylinder protective cover (10); the hydraulic cylinder (6) is installed on the fixed base (4) of the roll coater in the form of trunnion mounting. The two sides of the trunnion are installed in the holes of the oil cylinder support (7) through the oil cylinder installation copper bushing (8). The oil cylinder support (7) is fixed on the fixed base (4) of the roll coater by screws. The extending rod of the hydraulic cylinder (6) has an external thread interface. The oil cylinder bearing seat (9) is installed on the external thread interface of the extending rod of the hydraulic cylinder (6). An oil cylinder protective cover (10) for preventing coating liquid from entering the interior of the hydraulic cylinder (6) and thus damaging the oil cylinder is provided on the extending rod of the hydraulic cylinder (6).
3. A double-rack quick-opening oil cylinder structure for a roll coater according to claim 1, characterized in that: The gear double-rack mechanism (2) consists of a gear (11), a gear shaft (12), bearings (13), snap rings (14), bearing caps (15), racks (16), and rack installation top blocks (17); the gear (11) is installed on the gear shaft (12), connected by a flat key, and locked at the end face by a snap ring (14). Bearings (13) are installed at both ends of the gear shaft (12). The inner ring of the bearing (13) is fixed by a snap ring (14), and the outer ring of the bearing (13) is fixed by a bearing cap (15). The bearing (13) is installed on the oil cylinder bearing seat (9); the extending rod of the hydraulic cylinder (6) can push the gear (11) to move back and forth. The racks (16) meshing with the gear (11) are respectively installed on the fixed base (4) of the roll coater and the moving base (5) of the roll coater. The rack (16) installed on the fixed base (4) of the roll coater is completely sunk into the installation groove on the fixed base (4) of the roll coater, and the rack (16) installed on the moving base (5) of the roll coater is limited by a rack installation top block (17).
4. A double-rack quick-opening oil cylinder structure for a roll coater according to claim 1, characterized in that: The linear guide rail moving component (3) consists of a linear guide rail (18), a slider (19), a working position limit block (20), an offline position limit block (21), and a linear guide rail protective cover (22); the linear guide rail (18) is installed on both sides of the fixed base (4) of the roller coater, and multiple sliders (19) are installed on each linear guide rail (18), and the slider (19) is connected to the moving base (5) of the roller coater; a working position limit block (20) is provided at the working position of the roller coater, and the working position limit block (20) is installed on the fixed base (4) of the roller coater. There is an offline position limit block (21) at the offline position of the roller coater, and the offline position limit block (21) is installed on the fixed base (4) of the roller coater. A linear guide rail protective cover (22) for preventing the coating liquid from corroding the linear guide rail (18) is installed above the linear guide rail (18).