Dust removal device for aluminum material surface treatment
The integrated water spray, brush, and heat drying system addresses the inefficiency of fan-based dust removal on aluminum surfaces by providing thorough cleaning with recyclable water and heat drying, enhancing dust removal efficacy.
Patent Information
- Application Number
- CN202422176938.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The existing dust removal device for surface treatment of aluminum materials has poor effect on absorbing dust through the fan, especially when the dust is attached for a long time, it is difficult to completely remove.
The dust removal component is used to combine the circulation component and the drying component, and the aluminum surface is moistened by the shower, and the cleaning roller is driven by the motor to clean it. The water collection tank is filtered and recycled, and finally dried by a hot air fan.
It realizes efficient cleaning of the aluminum surface, ensures complete dust removal, and recycles water resources, improving dust removal efficiency and environmental protection.
Smart Images

Figure CN223097447U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum materials, in particular to a dust removal device for aluminum material surface treatment. Background Art
[0002] Aluminum materials are products made of aluminum and other alloy elements. Usually, they are first processed into castings, forgings, foils, plates, strips, tubes, rods, profiles, etc., and then processed through processes such as cold bending, sawing, drilling, assembling, coloring, etc. The main metal element is aluminum, and some alloy elements are added to improve the performance of aluminum materials.
[0003] Chinese patent document CN216705312U discloses a dust removal device for aluminum material surface treatment, including a machine body. A dust removal component is installed on one side of the machine body. A treatment box is fixed on the top of the machine body. A filter layer is connected inside the treatment box. A fixing plate is fixed inside the machine body, and a connecting pipe is connected to the fixing plate. A distillation component is arranged inside the treatment box. A water storage tank is fixed on one side of the machine body, and a spraying component is arranged on one side of the water storage tank. A pressure control pipe is connected to the top of the treatment box, and a second cover body is fixed at one end of the pressure control pipe. For this dust removal device for aluminum material surface treatment, through the cooperation among the structures of the dust removal component, the spraying component and the pressure control pipe, the internal dust can be blown up, and at the same time, the internal dust can be introduced into the treatment box to neutralize with water, and at the same time, the excess dust can be sprayed through a drainage plate, so as to improve the dust removal effect. However, this dust removal device only generates suction through a fan and then adsorbs the dust on the aluminum material surface. However, when there is a large amount and long duration of dust adhered to the aluminum material surface, it is very difficult to adsorb it cleanly only by the fan suction, so the dust removal effect is average. Content of the Utility Model
[0004] The purpose of the utility model is to solve the problem that the existing dust removal device only generates suction through a fan and then adsorbs the dust on the aluminum material surface. However, when there is a large amount and long duration of dust adhered to the aluminum material surface, it is very difficult to adsorb it cleanly only by the fan suction, so the dust removal effect is average, and a dust removal device for aluminum material surface treatment is proposed.
[0005] To achieve the above object, the utility model adopts the following technical solutions: A dust removal device for surface treatment of aluminum materials, including a dust removal component, a circulation component is installed on the dust removal component, and a drying component is arranged at the upper end of the dust removal component. The dust removal component includes a workbench, an electric roller is installed on the workbench, a mounting frame is fixedly connected to the upper surface of the workbench, a water tank is installed on the upper surface of the mounting frame, a shower head is connected to the lower end of the water tank, a hydraulic cylinder is fixedly connected to the inner top end of the mounting frame, the output end of the hydraulic cylinder is fixedly connected to a mounting plate, a motor is fixedly connected to the upper surface of the mounting plate, a cleaning roller is rotatably connected to the lower surface of the mounting plate, one end of the cleaning roller penetrates the mounting plate and extends to one side. The circulation component includes a water collecting tank, the water collecting tank is installed on the lower bottom surface of the workbench, a filter box is installed on the water collecting tank, a water storage tank is arranged directly below the water collecting tank, a water delivery pipe is connected to one side of the water storage tank, a water pump is installed at one end of the water delivery pipe, the water pump is installed on the upper surface of the mounting frame, and the output end of the water pump is connected to one side of the water tank.
[0006] Preferably, legs are fixedly connected to the lower bottom surface of the workbench;
[0007] For supporting the whole device so that it can operate stably.
[0008] Preferably, the output end of the motor is fixedly connected to a driving gear, one end of the cleaning roller is fixedly connected to a driven gear, and the outer surface of the driving gear is meshed with the driven gear;
[0009] For driving the driving gear to rotate through the motor, and then driving two driven gears to move through the driving gear, so that the cleaning roller cleans the surface of the aluminum material.
[0010] Preferably, a handle is fixedly connected to one side of the filter box, filter paper is arranged inside the filter box, and a drain hole is opened on the lower bottom surface of the filter box;
[0011] For filtering the water used for cleaning and filtering out the impurities contained in the water.
[0012] Preferably, rollers are fixedly connected to the lower bottom surface of the water storage tank;
[0013] For conveniently pulling out the water storage tank from below the workbench.
[0014] Preferably, the drying component includes a hot air blower installed on the upper surface of the mounting frame, the output end of the hot air blower is connected to an air delivery pipe, and one end of the air delivery pipe penetrates the mounting frame and is movably connected to a blowing plate;
[0015] For drying the washed aluminum materials.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] 1. A dust removal device for aluminum surface treatment proposed by the present utility model, by setting a dust removal component, wetting the surface of the aluminum material through a shower head, then controlling the hydraulic cylinder to adjust the mounting plate to an appropriate height, and then driving two cleaning rollers to rotate by the motor for dust removal operation.
[0018] 2. A dust removal device for aluminum surface treatment proposed by the present utility model, by setting a circulation component, the water collecting tank collects the water used for cleaning, then filters it through a filter box, and then the treated water is discharged into the water storage tank, and then under the combined action of the water delivery pipe and the water pump, the filtered water is transported to the water tank, so as to complete the recycling of the water used for cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of a dust removal device for aluminum surface treatment proposed by the present utility model;
[0020] Figure 2 It is a schematic diagram of the overall structure of the mounting frame and the circulation component of a dust removal device for aluminum surface treatment proposed by the present utility model;
[0021] Figure 3 It is a schematic diagram of the overall structure of the drying component of a dust removal device for aluminum surface treatment proposed by the present utility model;
[0022] Figure 4 It is a schematic diagram of the overall structure of the workbench of a dust removal device for aluminum surface treatment proposed by the present utility model;
[0023] Figure 5 It is a schematic diagram of the overall structure of the motor and the cleaning rollers of a dust removal device for aluminum surface treatment proposed by the present utility model;
[0024] Figure 6 It is a schematic diagram of the overall structure of the filter box of a dust removal device for aluminum surface treatment proposed by the present utility model;
[0025] LEGEND DESCRIPTION:
[0026] 1. Dust removal component; 11. Workbench; 111. Leg; 12. Electric roller; 13. Mounting frame; 14. Water tank; 15. Shower head; 16. Hydraulic cylinder; 17. Mounting plate; 18. Motor; 181. Driving gear; 19. Cleaning roller; 191. Driven gear; 2. Circulation component; 21. Water collecting tank; 22. Filter box; 221. Handle; 222. Filter paper; 223. Drain hole; 23. Water storage tank; 231. Wheel; 24. Water delivery pipe; 25. Water pump; 3. Drying component; 31. Hot air blower; 32. Air delivery pipe; 33. Blowing plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.
[0028] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0029] Refer to Figures 1-6, an embodiment provided by the present utility model: a dust removal device for aluminum surface treatment, including a dust removal component 1, a circulation component 2 is installed on the dust removal component 1, and a drying component 3 is arranged at the upper end of the dust removal component 1. The dust removal component 1 includes a workbench 11, an electric roller 12 is installed on the workbench 11 to facilitate the conveyance of the aluminum material to be dusted. A mounting frame 13 is fixedly connected to the upper surface of the workbench 11, a water tank 14 is installed on the upper surface of the mounting frame 13 to store the water for cleaning. A shower head 15 is connected to the lower end of the water tank 14 to make the water spray more evenly on the aluminum material to be dusted. A hydraulic cylinder 16 is fixedly connected to the inner top end of the mounting frame 13 to control the lifting of the cleaning roller 19 so that it can perform dust removal operations on aluminum materials of different specifications. The output end of the hydraulic cylinder 16 is fixedly connected to a mounting plate 17, a motor 18 is fixedly connected to the upper surface of the mounting plate 17 to drive the driving gear 181. The lower surface of the mounting plate 17 is rotatably connected to a cleaning roller 19 to perform dust removal operations on the wetted aluminum material. One end of the cleaning roller 19 penetrates through the mounting plate 17 and extends to one side. The circulation component 2 includes a water collecting tank 21 to facilitate the drainage of the water for cleaning into the water storage tank 23. The water collecting tank 21 is installed on the lower bottom surface of the workbench 11, a filter box 22 is installed on the water collecting tank 21 to filter the water for cleaning. A water storage tank 23 is arranged directly below the water collecting tank 21 to collect the water for cleaning. A water delivery pipe 24 is connected to one side of the water storage tank 23, and a water pump 25 is installed at one end of the water delivery pipe 24 to convey the treated water in the water storage tank 23 to the water tank 14. The water pump 25 is installed on the upper surface of the mounting frame 13, and the output end of the water pump 25 is connected to one side of the water tank 14.
[0030] Legs 111 are fixedly connected to the lower bottom surface of the workbench 11 to support the entire dust removal device. The output end of the motor 18 is fixedly connected to a driving gear 181, and a driven gear 191 is fixedly connected to one end of the cleaning roller 19. The outer surface of the driving gear 181 is meshed with the driven gear 191. By driving the two driven gears 191 to rotate through the driving gear 181, the cleaning roller 19 then operates. A handle 221 is fixedly connected to one side of the filter box 22. A filter paper 222 is arranged inside the filter box 22. Drainage holes 223 are opened on the lower bottom surface of the filter box 22 to filter the water after cleaning and filter out the impurities in the water. Wheels 231 are fixedly connected to the lower bottom surface of the water storage tank 23 to facilitate the movement of the water storage tank 23. The drying component 3 includes a hot air blower 31 installed on the upper surface of the mounting frame 13. The output end of the hot air blower 31 is connected to an air delivery pipe 32. One end of the air delivery pipe 32 penetrates through the mounting frame 13 and is movably connected to a blowing plate 33 to perform drying operations on the dusted aluminum material.
[0031] Working principle: First, adjust the output end of the hydraulic cylinder 16 to an appropriate length according to the specifications of the aluminum material. Then, place the aluminum material to be dust-removed on the workbench 11 and convey it through the electric roller 12. First, moisten the surface of the aluminum material through the shower head 15, and then drive the two groups of cleaning rollers 19 to rotate through the motor 18 to clean the surface of the aluminum material. Then, collect the water used for cleaning through the water collecting tank 21 and filter it through the filter box 22. The treated water falls into the water storage tank 23. After that, through the water delivery pipe 24 and the water pump 25, the water in the water storage tank 23 is conveyed to the water tank 14 for recycling. At the same time, the hot air blower 31 works, and the generated hot air is conveyed to the blowing plate 33 through the air delivery pipe 32, and the aluminum material is dried through the blowing plate 33.
[0032] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A dust removal device for surface treatment of aluminum materials, comprising a dust removal component (1), a circulation component (2) installed on the dust removal component (1), and a drying component (3) arranged at the upper end of the dust removal component (1), characterized in that: The dust removal component (1) includes a workbench (11), on which an electric roller (12) is installed. The upper surface of the workbench (11) is fixedly connected with a mounting frame (13). A water tank (14) is installed on the upper surface of the mounting frame (13). The lower end of the water tank (14) is connected to a shower head (15). The inner top end of the mounting frame (13) is fixedly connected with a hydraulic cylinder (16). The output end of the hydraulic cylinder (16) is fixedly connected with a mounting plate (17). A motor (18) is fixedly connected to the upper surface of the mounting plate (17). A cleaning roller (19) is rotatably connected to the lower surface of the mounting plate (17). One end of the cleaning roller (19) penetrates through the mounting plate (17) and extends to one side. The circulation component (2) includes a water collecting tank (21), which is installed on the lower bottom surface of the workbench (11). A filter box (22) is installed on the water collecting tank (21). A water storage tank (23) is arranged directly below the water collecting tank (21). One side of the water storage tank (23) is connected to a water delivery pipe (24). One end of the water delivery pipe (24) is provided with a water pump (25). The water pump (25) is installed on the upper surface of the mounting frame (13), and the output end of the water pump (25) is connected to one side of the water tank (14).
2. The dust removal device for aluminum surface treatment according to claim 1, characterized in that: The lower bottom surface of the workbench (11) is fixedly connected with legs (111).
3. The dust removal device for aluminum surface treatment according to claim 1, characterized in that: The output end of the motor (18) is fixedly connected with a driving gear (181). One end of the cleaning roller (19) is fixedly connected with a driven gear (191). The outer surface of the driving gear (181) is meshed with the driven gear (191).
4. The dust removal device for aluminum surface treatment according to claim 1, wherein: One side of the filter box (22) is fixedly connected with a handle (221). A filter paper (222) is arranged inside the filter box (22). Drainage holes (223) are formed on the lower bottom surface of the filter box (22).
5. The dust removal device for aluminum surface treatment according to claim 1, characterized in that: The lower bottom surface of the water storage tank (23) is fixedly connected with rollers (231).
6. The dust removal device for aluminum surface treatment according to claim 1, characterized in that: The drying component (3) includes a hot air blower (31) installed on the upper surface of the mounting frame (13). The output end of the hot air blower (31) is connected to an air delivery pipe (32). One end of the air delivery pipe (32) penetrates through the mounting frame (13) and is movably connected to a blowing plate (33).
Citation Information
Patent Citations
Dust removal device for aluminum material surface treatment
CN216705312U