Frame transverse tube punching device based on electro-tricycle

The introduction of a support mechanism for the electric tricycle frame tube addresses the deformation issue by stabilizing the inner wall during punching, ensuring precise hole placement and structural integrity.

CN223097773UActive Publication Date: 2025-07-15CHONGQING BEIGAOBEI MOTORCYCLE ACCESSORIES CO LTD
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Patent Information

Application Number
CN202422073128.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-07-15
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

When the frame transverse pipe of the electric tricycle is punched, the inner lacks a support structure due to the radial force of the outer wall, resulting in deformation.

Method used

A device including a support table, a bracket, a punching assembly, a clamping assembly and a support mechanism is designed. By supporting the cylinder driving the connecting block and the round rod to slide in the stressed groove, the right-angle plate and the support plate are driven to support the inner wall of the transverse tube to avoid deformation.

Benefits of technology

It effectively avoids deformation of the frame cross pipe during the punching process, ensuring machining accuracy and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of frame pipe machining, in particular to a frame transverse pipe punching device based on an electro-tricycle, which comprises a supporting table, a support, a punching assembly, a bottom plate, a supporting mechanism and two groups of clamping assemblies, the support is fixedly connected with the supporting table, the punching assembly is arranged on the support, the bottom plate is arranged on the supporting table, and the supporting mechanism is arranged on the supporting table. The two clamping assemblies are used for clamping and fixing a frame transverse pipe. The supporting mechanism comprises a vertical plate, a sliding plate, a supporting air cylinder, a connecting block, two round rods, two stress pieces, two right-angle plates and two supporting plates, the vertical plate is fixedly connected with the bottom plate, the vertical plate is provided with a first sliding groove, the sliding plate is in sliding connection with the first sliding groove, the sliding plate is provided with two second sliding grooves, and the two stress pieces are in sliding connection with the corresponding second sliding grooves respectively; the stress part is provided with a through groove and a stress groove, the supporting air cylinder is installed on the sliding plate, in this way, the inner wall of the frame transverse pipe can be supported, and deformation of the frame transverse pipe during punching is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of frame pipe processing, in particular to a cross tube punching device for the frame of an electric tricycle. Background Art

[0002] The cross tube of the frame of an electric tricycle is an important part of the frame structure. It plays an important role in connecting various parts of the frame, transmitting forces, and ensuring the stability and safety of the vehicle. Its functions are mainly reflected in the following aspects

[0003] 1. Structural support: The cross tube is connected to other parts of the frame (such as the main tube, side tube, etc.) to jointly form the overall structure of the frame, providing a stable support platform for the vehicle;

[0004] 2. Force transmission: During the driving process of the vehicle, the cross tube can transmit the forces from components such as wheels and motors to ensure the normal operation of the vehicle;

[0005] 3. Ensure stability: The design and installation position of the cross tube have an important impact on the stability of the vehicle. A reasonable cross tube layout can improve the anti-rollover ability and driving stability of the vehicle.

[0006] For the punching process of the cross tube of the frame of an electric tricycle, reference can be made to a pipe fitting punching die disclosed in the utility model patent with the authorized announcement number CN208067073U. After the pipe fitting is clamped and fixed by a pipe fitting clamp, the positioning member extends downward, and the bottom surface of the positioning member fits with the surface of the pipe fitting. During punching, it can prevent the punching head from slipping on the surface of the pipe fitting and causing errors in the position of the hole. The pipe fitting clamp is composed of semi-circular clamp members arranged oppositely, and a rubber layer is provided on the inner side wall of the pipe fitting clamp to facilitate fixing the pipe fitting.

[0007] However, in the above method, since the cross tube of the frame has a hollow structure, during punching, the outer wall of the cross tube is subjected to radial forces, and there is no support structure inside the cross tube, resulting in its easy deformation. Summary of the Utility Model

[0008] The purpose of the utility model is to provide a cross tube punching device for the frame of an electric tricycle, aiming to solve the technical problem that in the prior art, since the cross tube of the frame is hollow, during punching, the outer wall of the cross tube is subjected to an inward force, and there is no support structure inside the cross tube, resulting in the easy deformation of the cross tube of the frame.

[0009] To achieve the above purpose, a cross tube punching device for the frame of an electric tricycle adopted by the utility model includes a support table, a bracket, a punching assembly, a bottom plate, a support mechanism, and two groups of clamping assemblies. The bracket is fixedly connected to the support table, the punching assembly is arranged on the bracket, the bottom plate is arranged on the support table, and the two groups of clamping assemblies are used for clamping and fixing the cross tube of the frame;

[0010] The support mechanism includes a vertical plate, a sliding plate, a support cylinder, a connecting block, two round rods, two stress members, two right-angle plates and two support plates. The vertical plate is fixedly connected to the bottom plate. The vertical plate is provided with a first sliding groove. The sliding plate is slidably connected to the first sliding groove. The sliding plate is provided with two second sliding grooves. The two stress members are respectively slidably connected to the corresponding second sliding grooves. The stress member is provided with a through groove and a stress groove. The support cylinder is installed on the sliding plate. The output end of the support cylinder is fixedly connected to the connecting block. The two round rods are respectively placed in the corresponding stress grooves. The two ends of the connecting block are respectively fixedly connected to the corresponding round rods. The two right-angle plates are respectively fixedly connected to the corresponding stress members. The two support plates are respectively fixedly connected to the corresponding right-angle plates. The support plate is provided with an avoidance groove. The sliding plate is provided with an adjustment assembly for driving the sliding plate to move.

[0011] Optionally, the adjustment assembly includes a fixed block, an adjustment block and a screw rod. The fixed block is fixedly connected to the vertical plate. The adjustment block is fixedly connected to the sliding plate. The screw rod is rotatably connected to the fixed block and is in threaded cooperation with the adjustment block.

[0012] Optionally, the clamping assembly includes a clamping cylinder and a clamping block. The clamping cylinder is installed on the bottom plate. The output end of the clamping cylinder is fixedly connected to the clamping block.

[0013] Optionally, the frame cross-tube punching device for an electric tricycle further includes a displacement assembly, and the displacement assembly is arranged on the support table.

[0014] Optionally, the displacement assembly includes a convex block, two electric sliding rails and two sliding sleeves. The support table has a guiding groove. The convex block is slidably connected to the guiding groove. The convex block is fixedly connected to the bottom plate. The two electric sliding rails are both installed on the support table. The two sliding sleeves are respectively adapted to the corresponding electric sliding rails, and the two sliding sleeves are both fixedly connected to the bottom plate.

[0015] Optionally, the frame cross-tube punching device for an electric tricycle further includes a telescopic rod, and the two ends of the telescopic rod are respectively fixedly connected to the corresponding support plates.

[0016] A punching device for the cross tube of a frame based on an electric tricycle according to the present utility model, when in specific use, adjusts the position of the sliding plate through the adjusting component, and further adjusts the two support plates to a specified position, so that the center points of the two support plates are located at the center points of the two clamping components. Place the metal part to be punched between the two clamping components, and clamp and fix the outer wall of the frame cross tube through the two clamping components. Then start the support cylinder, and the output end of the support cylinder drives the connecting block to move. The connecting block drives the two round rods to slide in the corresponding force grooves respectively. While the two round rods slide in the corresponding force grooves, they can drive the two force components to move relatively. While the two force components move relatively, they drive the two support plates to move relatively through the two right-angle plates until the two support plates abut against the inner wall of the frame cross tube for support. Then punch the frame cross tube through the punching component. In this way, the inner wall of the frame cross tube can be supported, avoiding deformation of the frame cross tube during punching. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0018] Figure 1 is a schematic structural diagram of the first embodiment of the present utility model.

[0019] Figure 2 is a perspective view of the first embodiment of the present utility model.

[0020] Figure 3 is a partial schematic structural diagram of the first embodiment of the present utility model.

[0021] Figure 4 is a schematic structural diagram of the second embodiment of the present utility model.

[0022] 101 - Support platform, 102 - Bracket, 103 - Punching assembly, 104 - Bottom plate, 105 - Vertical plate, 106 - Slide plate, 107 - Support cylinder, 108 - Connecting block, 109 - Round rod, 110 - Load-bearing member, 111 - Right-angle plate, 112 - Support plate, 113 - Fixed block, 114 - Adjusting block, 115 - Screw, 116 - Clamping cylinder, 117 - Clamping block, 118 - First chute, 119 - Second chute, 120 - Through slot, 121 - Load-bearing groove, 122 - Avoidance groove, 201 - Telescopic rod, 202 - Protrusion, 203 - Electric slide rail, 204 - Sliding sleeve, 205 - Guide groove. Detailed implementation manners

[0023] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, but should not be construed as a limitation to the present invention.

[0024] The first embodiment of this application is as follows:

[0025] Please refer to Figure 1 ˉ Figure 3 where Figure 1 is a schematic structural diagram of the first embodiment of the present invention, Figure 2 is a perspective view of the first embodiment of the present invention, Figure 3 is a partial structural schematic diagram of the first embodiment of the present invention.

[0026] The present invention provides a cross-tube punching device for the frame of an electric tricycle, including a support platform 101, a bracket 102, a punching assembly 103, a bottom plate 104, a support mechanism and two clamping assemblies. The support mechanism includes a vertical plate 105, a slide plate 106, a support cylinder 107, a connecting block 108, two round rods 109, two load-bearing members 110, two right-angle plates 111 and two support plates 112. The adjusting assembly includes a fixed block 113, an adjusting block 114 and a screw 115. The clamping assembly includes a clamping cylinder 116 and a clamping block 117. The foregoing solution solves the technical problem in the prior art that since the cross-tube of the frame is hollow, when punching, the outer wall of the cross-tube of the frame is subjected to an inward force, and there is no support structure inside the cross-tube of the frame, resulting in the cross-tube of the frame being extremely prone to deformation.

[0027] For this specific implementation manner, the bracket 102 is fixedly connected to the support platform 101, the punching assembly 103 is arranged on the bracket 102, the bottom plate 104 is arranged on the support platform 101, the two clamping assemblies are used for clamping and fixing the cross-tube of the frame, and the bracket 102 is used for installing the punching assembly 103. The cross-tube of the frame is punched by the punching assembly 103.

[0028] Among them, the vertical plate 105 is fixedly connected to the bottom plate 104. The vertical plate 105 is provided with a first sliding groove 118. The sliding plate 106 is slidably connected to the first sliding groove 118. The sliding plate 106 is provided with two second sliding grooves 119. Two of the stress members 110 are respectively slidably connected to the corresponding second sliding grooves 119. The stress member 110 is provided with a through groove 120 and a stress groove 121. The support cylinder 107 is installed on the sliding plate 106. The output end of the support cylinder 107 is fixedly connected to the connecting block 108. Two of the round rods 109 are respectively placed in the corresponding stress grooves 121. The two ends of the connecting block 108 are respectively fixedly connected to the corresponding round rods 109. Two of the right-angle plates 111 are respectively fixedly connected to the corresponding stress members 110. Two of the support plates 112 are respectively fixedly connected to the corresponding right-angle plates 111. The support plate 112 is provided with an avoidance groove 122. The sliding plate 106 is provided with an adjustment assembly for driving the sliding plate 106 to move. During specific use, the position of the sliding plate 106 is adjusted through the adjustment assembly, so as to adjust the positions of the two support plates 112 to a specified position, such that the center points of the two support plates 112 are located at the center points of the two clamping assemblies. The metal part to be punched is placed between the two clamping assemblies, and the outer wall of the cross tube of the vehicle frame is clamped and fixed by the two clamping assemblies. Subsequently, the support cylinder 107 is started. The output end of the support cylinder 107 drives the connecting block 108 to move. The connecting block 108 drives the two round rods 109 to slide in the corresponding stress grooves 121 respectively. While the two round rods 109 slide in the corresponding stress grooves 121, they can drive the two stress members 110 to move relative to each other. While the two stress members 110 move relative to each other, they drive the two support plates 112 to move relative to each other through the two right-angle plates 111 until the two support plates 112 abut against the inner wall of the cross tube of the vehicle frame for support. After that, the cross tube of the vehicle frame can be punched through the punching assembly 103. In this way, the inner wall of the cross tube of the vehicle frame can be supported, avoiding deformation of the cross tube of the vehicle frame during punching.

[0029] Secondly, the fixed block 113 is fixedly connected to the vertical plate 105. The adjusting block 114 is fixedly connected to the sliding plate 106. The screw 115 is rotatably connected to the fixed block 113, and the screw 115 is in threaded cooperation with the adjusting block 114. By rotating the screw 115, the screw 115 drives the adjusting block 114 to move, and the adjusting block 114 drives the sliding plate 106 to move, thereby adjusting the position of the support plate 112.

[0030] Meanwhile, the clamping cylinder 116 is installed on the bottom plate 104, and the output end of the clamping cylinder 116 is fixedly connected to the clamping block 117. The two clamping cylinders 116 drive the two clamping blocks 117 to move to clamp and fix the cross tube of the vehicle frame.

[0031] When using a cross tube punching device for an electric tricycle frame according to this embodiment, during specific use, the position of the sliding plate 106 is adjusted through the adjusting component, and then the two support plates 112 are adjusted to a specified position, so that the center points of the two support plates 112 are located at the center points of the two clamping components. The metal part to be punched is placed between the two clamping components, and the outer wall of the cross tube of the vehicle frame is clamped and fixed by the two clamping components. Subsequently, the support cylinder 107 is started, and the output end of the support cylinder 107 drives the connecting block 108 to move. The connecting block 108 drives the two round rods 109 to slide in the corresponding force receiving grooves 121 respectively. While the two round rods 109 slide in the corresponding force receiving grooves 121, they can drive the two force receiving parts 110 to move relatively. While the two force receiving parts 110 move relatively, they drive the two support plates 112 to move relatively through the two right angle plates 111 until the two support plates 112 abut against the inner wall of the cross tube of the vehicle frame for support. Then, the cross tube of the vehicle frame can be punched through the punching component 103. In this way, the inner wall of the cross tube of the vehicle frame can be supported, avoiding deformation of the cross tube of the vehicle frame during punching.

[0032] The second embodiment of this application is as follows:

[0033] On the basis of the first embodiment, please refer to Figure 4 , Figure 4 which is a schematic structural diagram of the second embodiment of the present utility model.

[0034] The present utility model provides a cross tube punching device for an electric tricycle frame, which further includes a displacement component and a telescopic rod 201. The displacement component includes a convex block 202, two electric slide rails 203 and two sliding sleeves 204.

[0035] For this specific embodiment, the displacement component is arranged on the support table 101. By arranging the displacement component, it is convenient to move the cross tube of the vehicle frame when punching at different positions.

[0036] Among them, the support platform 101 has a guide groove 205, the convex block 202 is slidably connected to the guide groove 205, the convex block 202 is fixedly connected to the bottom plate 104, both of the electric slide rails 203 are installed on the support platform 101, two slide sleeves 204 are respectively adapted to the corresponding electric slide rails 203, and both of the slide sleeves 204 are fixedly connected to the bottom plate 104. When punching holes at different positions is required, start the two electric slide rails 203, the two electric slide rails 203 drive the two slide sleeves 204 to move, the two slide sleeves 204 drive the bottom plate 104 to move, the bottom plate 104 drives the convex block 202 to slide in the guide groove 205, and when the bottom plate 104 moves, it can drive the cross tube of the vehicle frame to move. In this way, it is convenient to punch holes at different positions of the cross tube of the vehicle frame.

[0037] Secondly, both ends of the telescopic rod 201 are respectively fixedly connected to the corresponding support plates 112, and the telescopic rod 201 can improve the stability of the two support plates 112.

[0038] When using a cross-tube punching device for an electric tricycle according to this embodiment, during specific use, when punching holes at different positions is required, start the two electric slide rails 203, the two electric slide rails 203 drive the two slide sleeves 204 to move, the two slide sleeves 204 drive the bottom plate 104 to move, the bottom plate 104 drives the convex block 202 to slide in the guide groove 205, and when the bottom plate 104 moves, it can drive the cross tube of the vehicle frame to move. In this way, it is convenient to punch holes at different positions of the cross tube of the vehicle frame, and the telescopic rod 201 can improve the stability of the two support plates 112.

[0039] The above-disclosed is only a preferred embodiment of the present invention. Of course, the scope of rights of the present invention cannot be limited thereby. Those of ordinary skill in the art can understand the entire or partial processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present invention still fall within the scope covered by the present invention.

Claims

1. A punching device for the cross tube of a frame based on an electric tricycle, comprising a support table, a bracket, a punching assembly and a bottom plate. The bracket is fixedly connected to the support table. The punching assembly is arranged on the bracket. The bottom plate is arranged on the support table, and it is characterized in that: It further includes a support mechanism and two groups of clamping components, and the two groups of clamping components are used for clamping and fixing the cross tube of the vehicle frame; the support mechanism includes a vertical plate, a sliding plate, a support cylinder, a connecting block, two round rods, two stress components, two right-angle plates and two support plates. The vertical plate is fixedly connected to the bottom plate. The vertical plate is provided with a first sliding groove. The sliding plate is slidably connected to the first sliding groove. The sliding plate is provided with two second sliding grooves. The two stress components are respectively slidably connected to the corresponding second sliding grooves. The stress component is provided with a through groove and a stress groove. The support cylinder is installed on the sliding plate. The output end of the support cylinder is fixedly connected to the connecting block. The two round rods are respectively placed in the corresponding stress grooves. The two ends of the connecting block are respectively fixedly connected to the corresponding round rods. The two right-angle plates are respectively fixedly connected to the corresponding stress components. The two support plates are respectively fixedly connected to the corresponding right-angle plates. The support plate is provided with an avoidance groove. The sliding plate is provided with an adjustment component for driving the sliding plate to move.

2. The frame cross-tube punching device based on an electric tricycle according to claim 1, characterized in that: The adjustment component includes a fixed block, an adjustment block and a screw rod. The fixed block is fixedly connected to the vertical plate. The adjustment block is fixedly connected to the sliding plate. The screw rod is rotatably connected to the fixed block and is in threaded cooperation with the adjustment block.

3. The frame cross-tube punching device for electric tricycles according to claim 2, characterized in that: The clamping component includes a clamping cylinder and a clamping block. The clamping cylinder is installed on the bottom plate. The output end of the clamping cylinder is fixedly connected to the clamping block.

4. The frame cross tube punching device for an electric tricycle according to any one of claims 1-3, characterized in that: The cross tube punching device of the vehicle frame further includes a displacement component, and the displacement component is arranged on the support platform.

5. The frame cross tube punching device for electric tricycles according to claim 4, characterized in that: The displacement component includes a convex block, two electric slide rails and two sliding sleeves. The support platform has a guiding groove. The convex block is slidably connected to the guiding groove. The convex block is fixedly connected to the bottom plate. The two electric slide rails are both installed on the support platform. The two sliding sleeves are respectively adapted to the corresponding electric slide rails, and the two sliding sleeves are both fixedly connected to the bottom plate.

6. The frame cross-tube punching device for an electric tricycle according to claim 1 or 4, characterized in that: The cross tube punching device of the vehicle frame further includes a telescopic rod, and the two ends of the telescopic rod are respectively fixedly connected to the corresponding support plates.

Citation Information

Patent Citations

  • Pipe fitting cut -out press

    CN208067073U