Hardware metal product surface punching equipment

The five-gold metal product surface punching device effectively reduces punch wear and enhances working environment cleanliness by using an air pipe to blow away debris and a collection box to gather residues.

CN223097783UActive Publication Date: 2025-07-15DAZU COUNTRY SENMAO STRAP STEEL CO LTD
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Patent Information

Application Number
CN202422335953.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-07-15
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

During the punching process of hardware and metal products, metal debris residues cause the punch to wear, reducing its service life, and debris float and pollute the environment.

Method used

A surface punching equipment for hardware and metal products is designed, using a cylinder-driven punch, combined with a fan to blow away impurities on the metal surface, and is centrally cleaned through the fixing box and the collection box to reduce impurities residue and drift.

Benefits of technology

It effectively reduces the wear of the punch, improves the service life, and improves the cleanliness of the working environment and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of metal product production, and particularly relates to hardware metal product surface punching equipment which comprises a punching machine. An air cylinder is fixedly connected to the top of the inner side wall of the punching machine. A punch is mounted at the output end of the air cylinder; a material collecting hole is formed in the bottom of the inner side wall of the punching machine. The material collecting hole is located under the punch. The middle part of the punch is fixedly connected with a fixed plate; the side wall of the bottom of the fixing plate is fixedly connected with a first spring telescopic rod. The end part of the first spring telescopic rod is fixedly connected with a fixed box; a fan is fixedly connected to the top of the inner side wall of the punching machine; air flowing towards the punch through the fixing box can blow off impurities on the metal surface, when the punch punches a metal product, residual impurities on the surface of the metal product are reduced, punching is safer, abrasion of the impurities to the punch is reduced, and the service life of the punch is prolonged.
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Description

Technical Field

[0001] The utility model belongs to the technical field of metal product production, and specifically relates to a surface punching device for hardware metal products. Background Technique

[0002] Hardware metal products refer to various metal products made of metals such as gold, silver, copper, iron, tin or their alloys.

[0003] Punching is an important process in the processing of hardware metal products, mainly used to punch various holes in metal sheets. By placing the metal sheet to be punched on the punching machine, after transporting the metal under the punch, the punch is driven by a cylinder to perform punching operations on the metal sheet.

[0004] When punching the metal surface, since metal debris will remain on the surface of the product during the production process, friction will be generated when the punch contacts the debris remaining on the surface of the product during the punching process, thereby causing wear of the punch and reducing the service life of the punch.

[0005] Therefore, the utility model provides a surface punching device for hardware metal products. Content of the Utility Model

[0006] In order to make up for the deficiencies of the prior art and solve at least one technical problem proposed in the background technique.

[0007] The technical solution adopted by the utility model to solve its technical problems is as follows: A surface punching device for hardware metal products according to the utility model includes a punching machine; the top of the inner side wall of the punching machine is fixedly connected with a cylinder; the output end of the cylinder is provided with a punch; a collecting hole is opened at the bottom of the inner side wall of the punching machine; the collecting hole is arranged directly below the punch; a fixing plate is fixedly connected to the middle of the punch; a first spring telescopic rod is fixedly connected to the bottom side wall of the fixing plate; a fixing box is fixedly connected to the end of the first spring telescopic rod; a blower is fixedly connected to the top of the inner side wall of the punching machine; an air duct is fixedly connected to the output end of the blower; the end of the air duct is fixedly connected to the side wall of the fixing box, and the air duct and the fixing box are communicated with each other; the opening direction of the fixing box faces the punch. Through the above structure, the impurity residue on the surface of the metal product is reduced, the punching is made safer, the wear of the punch by impurities is reduced, and the service life of the punch is improved.

[0008] Preferably, a second spring telescopic rod is fixedly connected to the bottom side wall of the fixing plate; a collecting box is fixedly connected to the end of the second spring telescopic rod; the collecting box and the first spring telescopic rod are symmetrically arranged. Through the above structure, the impurities are centrally cleaned, the problem of impurity dispersion and environmental pollution is reduced, and the protection effect on the working environment is improved.

[0009] Preferably, a through groove is formed in the top of the collection box; a pair of guide plates are slidably connected to the bottom side wall of the collection box; a baffle is fixedly connected to the top end of the guide plate; the top of the baffle is arranged inside the through groove, and a sliding connection is provided between the baffle and the through groove. Through the above structure, the possibility of impurities inside the collection box falling to the outside is reduced, and the collection effect of the collection box is improved.

[0010] Preferably, a plurality of grooves are formed in the bottom of the inner side wall of the punching machine; the grooves are arranged in an array on the punching machine; a plurality of third spring telescopic rods are fixedly connected to the bottom of the inner side wall of the groove; a support frame is fixedly connected to the top end of the third spring telescopic rod; a roller is rotatably connected to the middle of the support frame. Through the above structure, the frictional loss of the roller is reduced.

[0011] Preferably, a plurality of electric push cylinders are fixedly connected to the side wall of the punching machine; the electric push cylinders are symmetrically arranged on the punching machine; the output end of the electric push cylinder penetrates the side wall of the punching machine and is fixedly connected with a clamping plate; the bottom of the clamping plate is in contact with the inner side wall of the punching machine. Through the above structure, the stability of the metal product during punching is improved.

[0012] Preferably, a waste collection box is arranged at the bottom of the punching machine; the waste collection box is arranged below the aggregate hole. Through the above structure, the recycling effect is improved and the production cost is reduced.

[0013] The beneficial effects of the present utility model are as follows:

[0014] 1. For the surface punching equipment of a hardware metal product of the present utility model, the air flowing towards the punch through the fixed box will blow off the impurities on the metal surface. When the punch punches the metal product, the impurities remaining on the metal product surface are reduced, the punching is made safer, the wear of the punch by the impurities is reduced, and the service life of the punch is improved.

[0015] 2. For the surface punching equipment of a hardware metal product of the present utility model, the collection box is used to centrally clean the impurities, the problem of impurity dispersion and environmental pollution is reduced, and the protection effect on the working environment is improved. Description of the Drawings

[0016] The present utility model will be further described below with reference to the drawings.

[0017] Figure 1 is the perspective view of the present utility model;

[0018] Figure 2 is the structural schematic diagram of the punching machine in the present utility model;

[0019] Figure 3 is the structural schematic diagram of the groove in the present utility model;

[0020] Figure 4It is a schematic structural diagram of the fixed box in the present utility model;

[0021] Figure 5 It is a schematic structural diagram of the roller in the present utility model;

[0022] In the figure: 1. Punching machine; 11. Cylinder; 12. Punch head; 13. Fixed plate; 14. First spring telescopic rod; 15. Fixed box; 16. Fan; 17. Air duct; 18. Aggregate hole; 2. Second spring telescopic rod; 21. Collection box; 3. Baffle; 31. Guide plate; 32. Through groove; 4. Groove; 41. Third spring telescopic rod; 42. Support frame; 43. Roller; 5. Electric push cylinder; 51. Clamping plate; 6. Waste collection box. Specific embodiments

[0023] In order to make the technical means, creative features, achieved purposes and effects realized by the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] As Figures 1 to 4 shown, a surface punching device for hardware metal products according to an embodiment of the present utility model includes a punching machine 1; a cylinder 11 is fixedly connected to the top of the inner side wall of the punching machine 1; a punch head 12 is installed at the output end of the cylinder 11; an aggregate hole 18 is opened at the bottom of the inner side wall of the punching machine 1; the aggregate hole 18 is arranged directly below the punch head 12; a fixed plate 13 is fixedly connected to the middle of the punch head 12; a first spring telescopic rod 14 is fixedly connected to the bottom side wall of the fixed plate 13; the end of the first spring telescopic rod 14 is fixedly connected to a fixed box 15; a fan 16 is fixedly connected to the top of the inner side wall of the punching machine 1; an air duct 17 is fixedly connected to the output end of the fan 16; the end of the air duct 17 is fixedly connected to the side wall of the fixed box 15, and the air duct 17 and the fixed box 15 are in communication with each other; the opening direction of the fixed box 15 faces the punch head 12. During work, the metal product to be punched is placed inside the punching machine 1, and then the metal product is pushed towards the punch head 12 so that the part to be punched is placed directly below the punch head 12 and directly above the aggregate hole 18. At this time, by turning on the switch of the cylinder 11, the cylinder 11 drives the punch head 12 to punch the metal product, and then by turning on the switch of the fan 16, the fan 16 conveys air flow into the air duct 17, and the air flows towards the punch head 12 through the fixed box 15. Because the fixed box 15 is located below the punch head 12, during the continuous descent of the punch head 12, the fixed box 15 will first contact the surface of the metal product, and then the air flowing towards the punch head 12 through the fixed box 15 will blow off the impurities on the metal surface. When the punch head 12 punches the metal product, the impurity residue on the metal surface is reduced, the punching is safer, the wear of the punch head 12 by impurities is reduced, and the service life of the punch head 12 is improved.

[0025] As Figures 1 to 4 shown, a second spring telescopic rod 2 is fixedly connected to the bottom side wall of the fixing plate 13; a collection box 21 is fixedly connected to the end of the second spring telescopic rod 2; the collection box 21 and the first spring telescopic rod 14 are symmetrically arranged. During operation, by providing a collection box 21 below the fixing plate 13, after the fan 16 is turned on, air will be delivered to the fixing box 15 through the air duct 17. At this time, the fixing box 15 blows air in the direction of the punch 12, so that the impurities on the surface of the metal product are cleaned away from the punch 12. The cleaned impurities will fall into the collection box 21. After punching is completed, the impurities are centrally cleaned by the collection box 21, reducing the problem of impurity dispersion and environmental pollution, and improving the protection effect on the working environment.

[0026] As Figure 4 shown, a through groove 32 is opened at the top of the collection box 21; a pair of guide plates 31 are slidably connected to the bottom side wall of the collection box 21; a baffle 3 is fixedly connected to the top end of the guide plate 31; the top of the baffle 3 is arranged inside the through groove 32, and the baffle 3 and the through groove 32 are slidably connected. During operation, by providing a baffle 3 on the collection box 21, when the punch 12 moves towards the surface of the metal product, the lowermost guide plate 31 will be squeezed and slide upward by the metal product, and then the baffle 3 will be pushed out of the collection box 21 through the through groove 32 to the outside of the collection box 21. At this time, the dust and impurities blown by the fixing box 15 enter the collection box 21. During the process of the punch 12 rising after punching is completed, the baffle 3 slides downward and drops due to its own gravity, thereby realizing the shielding of the collection box 21, reducing the possibility of impurities inside the collection box 21 falling to the outside, and improving the collection effect of the collection box 21.

[0027] As Figure 2 and Figure 5As shown in the figure, multiple groups of grooves 4 are opened at the bottom of the inner side wall of the punching machine 1; the grooves 4 are arranged in an array on the punching machine 1; multiple groups of third spring telescopic rods 41 are fixedly connected to the bottom of the inner side wall of the grooves 4; the top ends of the third spring telescopic rods 41 are fixedly connected to a support frame 42; a roller 43 is rotatably connected to the middle of the support frame 42. During operation, by providing the roller 43 on the punching machine 1, during the process of conveying the metal product, by placing the metal product on the roller 43, at this time, the bottom of the metal product is in contact with the top of the roller 43, and the roller 43 is in a rotating state during the movement process. At this time, the sliding friction between the metal product and the surface of the punching machine 1 is replaced by the rolling friction between the metal product and the roller 43, thereby reducing the friction loss of the roller 43. When the metal product is punched, it is pressed by the punch 12, causing the metal product to drive the roller 43 to move downward. When the metal product comes into contact with the surface of the punching machine 1, the punching operation starts. At this time, both the roller 43 and the support frame 42 move into the groove 4. After the punching is completed, under the elastic action of the third spring telescopic rod 41, the roller 43 drives the metal product to reset, and then the completed metal product is continuously conveyed.

[0028] As Figures 1 to 3 shown, multiple groups of electric push cylinders 5 are fixedly connected to the side wall of the punching machine 1; the electric push cylinders 5 are symmetrically arranged on the punching machine 1; the output end of the electric push cylinder 5 penetrates through the side wall of the punching machine 1 and is fixedly connected to a clamping plate 51; the bottom of the clamping plate 51 is in contact with the inner side wall of the punching machine 1. During operation, by providing the electric push cylinder 5 on the punching machine 1, when punching, the switch of the electric push cylinder 5 is turned on, causing the electric push cylinder 5 to drive the clamping plate 51 to move closer to the middle, thereby enabling a pair of clamping plates 51 to squeeze and fix the metal product, making the metal product more stable during the punching process and improving the stability of the metal product during punching.

[0029] As Figure 1 shown, a waste collection box 6 is provided at the bottom of the punching machine 1; the waste collection box 6 is arranged below the aggregate hole 18. During operation, by providing the waste collection box 6 below the punching machine 1, the waste generated by punching can be recycled, improving the recycling effect and reducing the production cost.

[0030] Working principle: Place the metal product to be punched inside the punching machine 1, then push the metal product towards the punch 12, so that the part to be punched is placed directly below the punch 12 and directly above the aggregate hole 18. At this time, turn on the switch of the cylinder 11 to drive the punch 12 to punch the metal product. Then turn on the switch of the fan 16 to make the fan 16 convey air into the air duct 17. The air flows towards the punch 12 through the fixed box 15. Since the fixed box 15 is located below the punch 12, during the continuous descent of the punch 12, the fixed box 15 will first contact the surface of the metal product, and then the air flowing towards the punch 12 through the fixed box 15 will blow off the impurities on the metal surface. When the punch 12 punches the metal product, the impurity residue on the surface of the metal product is reduced, making the punching safer, reducing the wear of the punch 12 by impurities, and increasing the service life of the punch 12.

[0031] By providing a collection box 21 below the fixed plate 13, after the fan 16 is turned on, it will convey air to the fixed box 15 through the air duct 17. At this time, the fixed box 15 blows air towards the punch 12, so that the impurities on the surface of the metal product are cleaned away from the punch 12. The cleaned impurities will fall into the collection box 21. After punching is completed, the collection box 21 is used to centrally clean the impurities, reducing the problem of impurity dispersion and environmental pollution, and improving the protection effect on the working environment.

[0032] By providing a baffle 3 on the collection box 21, when the punch 12 moves towards the surface of the metal product, the lowermost guide plate 31 will be squeezed by the metal product and slide upwards, thereby pushing the baffle 3 out of the collection box 21 through the through groove 32 to the outside of the collection box 21. At this time, the dust and impurities blown by the fixed box 15 enter the collection box 21. During the process of the punch 12 rising after punching, the baffle 3 slides downwards and drops due to its own gravity, thereby realizing the shielding of the collection box 21 and reducing the possibility of impurities inside the collection box 21 falling to the outside, improving the collection effect of the collection box 21.

[0033] By providing a roller 43 on the punching machine 1, during the transportation of metal products, by placing the metal products on the roller 43, at this time, the bottom of the metal products is in contact with the top of the roller 43. During the movement, the roller 43 is in a rotating state. At this time, the sliding friction between the metal products and the surface of the punching machine 1 is replaced by the rolling friction between the metal products and the roller 43, thereby reducing the frictional loss of the roller 43. When the metal products are punched, they are pressed by the punch 12, causing the metal products to drive the roller 43 to move downward. When the metal products come into contact with the surface of the punching machine 1, the punching operation starts. At this time, both the roller 43 and the support frame 42 move into the groove 4. After the punching is completed, under the elastic action of the third spring telescopic rod 41, the roller 43 drives the metal products to reset, and then continues to transport the completed metal products.

[0034] By providing an electric push cylinder 5 on the punching machine 1, when punching, the switch of the electric push cylinder 5 is turned on, so that the electric push cylinder 5 drives the clamping plates 51 to move closer to the middle, and then the pair of clamping plates 51 squeeze and fix the metal products, making the metal products more stable during the punching process and improving the stability of the metal products during punching.

[0035] By providing a waste collection box 6 below the punching machine 1, the waste generated by punching can be recycled, improving the recycling effect and reducing the production cost.

[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A surface punching device for hardware metal products, comprising a punching machine (1); a cylinder (11) is fixedly connected to the top of the inner side wall of the punching machine (1); a punch (12) is installed at the output end of the cylinder (11); an aggregate hole (18) is formed at the bottom of the inner side wall of the punching machine (1); the aggregate hole (18) is arranged directly below the punch (12); characterized in that: A fixing plate (13) is fixedly connected to the middle of the punch (12); a first spring telescopic rod (14) is fixedly connected to the bottom side wall of the fixing plate (13); a fixing box (15) is fixedly connected to the end of the first spring telescopic rod (14); a blower (16) is fixedly connected to the top of the inner side wall of the punching machine (1); an air duct (17) is fixedly connected to the output end of the blower (16); the end of the air duct (17) is fixedly connected to the side wall of the fixing box (15), and the air duct (17) and the fixing box (15) are communicated with each other; the opening direction of the fixing box (15) faces the punch (12).

2. The surface punching device for a hardware metal product according to claim 1, wherein: A second spring telescopic rod (2) is fixedly connected to the bottom side wall of the fixing plate (13); a collection box (21) is fixedly connected to the end of the second spring telescopic rod (2); the collection box (21) and the first spring telescopic rod (14) are symmetrically arranged.

3. The surface punching device for a hardware metal product according to claim 2, characterized in that: A through groove (32) is formed in the top of the collection box (21); a pair of guide plates (31) are slidably connected to the bottom side wall of the collection box (21); a baffle (3) is fixedly connected to the top end of the guide plate (31); the top of the baffle (3) is arranged inside the through groove (32), and the baffle (3) and the through groove (32) are slidably connected.

4. A surface punching device for hardware metal products according to claim 3, characterized in that: A plurality of groups of grooves (4) are formed in the bottom of the inner side wall of the punching machine (1); the grooves (4) are arranged in an array on the punching machine (1); a plurality of groups of third spring telescopic rods (41) are fixedly connected to the bottom of the inner side wall of the grooves (4); a support frame (42) is fixedly connected to the top end of the third spring telescopic rod (41); a roller (43) is rotatably connected to the middle of the support frame (42).

5. The surface punching device for a hardware metal product according to claim 4, characterized in that: A plurality of groups of electric push cylinders (5) are fixedly connected to the side wall of the punching machine (1); the electric push cylinders (5) are symmetrically arranged on the punching machine (1); the output end of the electric push cylinder (5) penetrates through the side wall of the punching machine (1) and is fixedly connected with a clamping plate (51); the bottom of the clamping plate (51) is in contact with the inner side wall of the punching machine (1).

6. The surface punching device for a hardware metal product according to claim 5, wherein: A waste material concentration box (6) is arranged at the bottom of the punching machine (1); the waste material concentration box (6) is arranged below the aggregate hole (18).