Die-casting die for aluminum alloy high-thermal-conductivity material

Abstract

The utility model discloses a die-casting die for an aluminum alloy high-thermal-conductivity material, which comprises a base, a telescopic pipe arranged in the middle of the bottom of a top cover, an upper die arranged below the telescopic pipe, a pouring gate arranged on the left side of the top of the upper die, a heat dissipation piece arranged below the upper die, and a vacuum pump arranged on the right side of the heat dissipation piece. A valve is arranged above the vacuum pump, an extraction opening is formed in the right side of the top of the upper mold, the lower mold is arranged in the middle of the bottom of the upper mold, the vacuum cavity is formed in the outer side of the lower mold, the outer mold wraps the outer side of the vacuum cavity, and the vacuum pump is used for creating and maintaining a low-pressure or vacuum environment in the equipment. And the valve can be used for controlling the working state of the vacuum pump, so that the vacuum degree or the pressure in the equipment, the existence of the vacuum cavity and the outer mold can be accurately adjusted, and the quality and the precision of a product can be ensured while the low temperature and the low pressure of the equipment can be kept.

Description

Technical Field

[0001] The utility model belongs to the technical field related to die-casting molds, and particularly relates to a die-casting mold for an aluminum alloy high thermal conductivity material. Background Technique

[0002] The die-casting mold for an aluminum alloy high thermal conductivity material is a special tool for die-casting processes. It is a device that completes die-casting processes on a die-casting machine. Die-casting is a manufacturing process in which molten metal is injected into a mold cavity under high pressure and forms into the desired shaped metal parts after cooling. The design, manufacturing, and use of die-casting molds are key links in the entire die-casting production process, and their quality is directly related to the quality and production efficiency of die-cast parts. The working principle of die-casting molds involves multiple components such as a mold clamping mechanism, a shot mechanism, a hydraulic system, and an electrical control system. During die-casting, the mold clamping mechanism drives the mold to close, the shot mechanism injects the molten metal into the mold cavity, the hydraulic system maintains a certain pressure to ensure the formation of the casting, and the electrical control system is responsible for the coordination and control of the entire process.

[0003] However, during the use of existing die-casting molds, raw materials are poured into the interior of the mold, then die-cast into shape, and finally cooled and taken out. Natural cooling is mostly used, and pores are likely to appear during the manufacturing process, resulting in a low molding rate of the mold. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a die-casting mold for an aluminum alloy high thermal conductivity material, so as to solve the problems in the above background technique that during the use of existing die-casting molds, raw materials are poured into the interior of the mold, then die-cast into shape, and finally cooled and taken out. Natural cooling is mostly used, and pores are likely to appear during the manufacturing process, resulting in a low molding rate of the mold.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A die-casting mold for an aluminum alloy high thermal conductivity material, including a base and columns;

[0007] A top cover is arranged at the position above the base, a backing plate is arranged at the middle position above the top cover, a die-casting cylinder is arranged at the position above the backing plate, a telescopic tube is arranged at the middle position at the bottom of the top cover, a top mold is arranged at the position below the telescopic tube, a casting port is arranged at the left side position at the top of the top mold, and the die-casting mold for an aluminum alloy high thermal conductivity material is powered by an external power supply;

[0008] A heat dissipation component is arranged at the position below the upper mold. A positioning groove is arranged at the top position of the heat dissipation component, and the upper mold is nested and connected with the heat dissipation component; A vacuum pump is arranged at the right side position of the heat dissipation component, a valve is arranged above the vacuum pump, an air extraction port is arranged at the right side top position of the upper mold, and the air extraction port is connected with the valve; A water channel is arranged inside the heat dissipation component, a water inlet is arranged at the bottom position of the heat dissipation component, and a water outlet is arranged at the upper left side position of the heat dissipation component

[0009] Preferably, the water channel is of a spiral rising structure and is fixedly connected with the heat dissipation component.

[0010] Preferably, a lower mold is arranged at the middle position of the bottom of the upper mold. A mold cavity is arranged at the middle position inside the lower mold. A vacuum cavity is arranged at the outer side position of the lower mold, and an outer mold is arranged to wrap the outer side of the vacuum cavity.

[0011] Preferably, the air extraction port is hermetically connected with the vacuum cavity, and the outer mold is fixedly connected with the heat dissipation component.

[0012] Preferably, a shock absorption ring is arranged at the bottom position of the column. A nested component is arranged at the top position of the column. An opening corresponding to the positioning component is arranged inside the nested component. The nested component is nested and connected with the positioning component. The base and the top cover are made of steel structure, and the shock absorption ring is fixedly connected with the positioning component.

[0013] Compared with the prior art, the utility model provides a die-casting mold for an aluminum alloy high thermal conductivity material, which has the following beneficial effects:

[0014] 1. Through the arrangement of the heat dissipation component, the vacuum pump, the valve, the air extraction port, the lower mold, the vacuum cavity and the outer mold, the function of the vacuum pump is to create and maintain a low-pressure or vacuum environment inside the equipment, which helps to ensure that the temperature inside the mold is more uniform. The valve can be used to control the working state of the vacuum pump, so as to precisely adjust the vacuum degree or pressure inside the equipment. The existence of the vacuum cavity and the outer mold enables the equipment to maintain low temperature and low pressure while ensuring the quality and precision of the product.

[0015] 2. Through the arrangement of the water channel, the water inlet and the water outlet, a water channel is arranged inside the heat dissipation component, and it is described that the water channel is of a spiral rising structure, which can effectively increase the contact area between water and the heat dissipation component and improve the heat dissipation efficiency. The spiral structure is also beneficial to increasing the power of the water flow and helps the heat dissipation component to quickly take away heat. A water inlet is arranged at the bottom position of the heat dissipation component, and a water outlet is arranged at the upper left side position. This enables the circulating water to effectively flow through the water channel and take away the heat in the heat dissipation component, thereby achieving the heat dissipation effect. It is mentioned in the description that the water channel is fixedly connected with the heat dissipation component. This connection method can ensure a tight fit between the water channel and the heat dissipation component, reduce the resistance of heat conduction, and improve the heat dissipation efficiency. Description of the Drawings

[0016] Figure 1 This is a schematic structural diagram of the present utility model.

[0017] Figure 2 This is a schematic structural diagram of the cross-section of the inner mold in the present utility model.

[0018] In the figure: 1, base; 2, vacuum pump; 3, shock-absorbing ring; 4, column; 5, valve; 6, embedding kit; 7, positioning groove; 8, top cover; 9, air extraction port; 10, die-casting cylinder; 11, backing plate; 12, telescopic pipe; 13, casting port; 14, positioning part; 15, upper mold; 16, water outlet; 17, water inlet; 18, water channel; 19, heat dissipation part; 20, lower mold; 21, mold cavity; 22, vacuum cavity; 23, outer mold. Specific embodiments

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0020] The present utility model provides a die-casting mold for an aluminum alloy high thermal conductivity material as shown in Figure 1-2 which includes a base;

[0021] A top cover is provided at the upper position of the base, a backing plate is provided at the middle position above the top cover, a die-casting cylinder is provided at the upper position of the backing plate, a telescopic pipe is provided at the middle position of the bottom of the top cover, an upper mold is provided at the lower position of the telescopic pipe, a casting port is provided at the left side of the top of the upper mold, and the die-casting mold for the aluminum alloy high thermal conductivity material is powered by an external power supply;

[0022] A heat dissipation part is provided at the lower position of the upper mold, a positioning groove is provided at the top of the heat dissipation part, and the upper mold is nested and connected with the heat dissipation part.

[0023] Preferably, a vacuum pump is provided at the right side of the heat dissipation part, a valve is provided at the upper position of the vacuum pump, an air extraction port is provided at the right side of the top of the upper mold, and the air extraction port is connected to the valve.

[0024] Preferably, a lower mold is provided at the middle position of the bottom of the upper mold, a mold cavity is provided at the middle position inside the lower mold, a vacuum cavity is provided at the outer side of the lower mold, and an outer mold is provided to wrap the outside of the vacuum cavity.

[0025] Preferably, the air extraction port is hermetically connected to the vacuum chamber, and the outer mold is fixedly connected to the heat dissipation member.

[0026] Preferably, a water channel is provided at the internal position of the heat dissipation member, a water inlet is provided at the bottom position of the heat dissipation member, and a water outlet is provided at the upper left position of the heat dissipation member.

[0027] Preferably, the water channel is of a spiral rising structure and is fixedly connected to the heat dissipation member.

[0028] Preferably, a shock absorption ring is provided at the bottom position of the column, an embedding sleeve is provided at the top position of the column, an opening corresponding to the positioning member is formed inside the embedding sleeve, the embedding sleeve is nested and connected with the positioning member, the base and the top cover are made of steel structure, and the shock absorption ring is fixedly connected to the positioning member.

[0029] In this embodiment, the specific implementation steps of a die-casting mold for an aluminum alloy high thermal conductivity material are as follows. First, according to the design requirements and shape of the product, the die-casting mold is designed, and the die-casting mold is manufactured according to the designed mold drawing. Before starting die-casting, the mold needs to be prepared, including cleaning the mold surface, applying lubricant, and installing the mold. In order to ensure uniform temperature during die-casting, the mold needs to be preheated to reach a suitable working temperature. Start the top die-casting cylinder 10 to connect and fix the upper mold 15 and the lower mold 20. Then, pour the molten metal into the prepared mold through the casting port 13. Then, start the vacuum pump 22 and the valve 5 to extract the air in the vacuum chamber 22. At the same time, inject condensed water into the heat dissipation member 19 through the water inlet 17. The condensed water cools the outer mold 23 through the circulating water channel and then leaves through the water outlet 17. Keep the pressure and let the metal cool and solidify to form.

[0030] As Figure 1-2 shown, a vacuum pump 2 is provided at the right side position of the heat dissipation member 19, a valve 5 is provided above the vacuum pump 2, an air extraction port 9 is provided at the top right side position of the upper mold 15, the air extraction port 9 is connected to the valve 5, a lower mold 20 is provided at the middle bottom position of the upper mold 15, a mold cavity 21 is provided at the middle internal position of the lower mold 20, a vacuum chamber 22 is provided at the outer side position of the lower mold 20, the outer mold 23 is wrapped outside the vacuum chamber 22, the air extraction port 9 is hermetically connected to the vacuum chamber 22, and the outer mold 23 is fixedly connected to the heat dissipation member 19.

[0031] Preferably, start the top die-casting cylinder 10 to connect and fix the upper die 15 and the lower die 20. Then, inject the molten metal into the prepared mold through the casting port 13. Subsequently, start the vacuum pump 22 and the valve 5 to extract the air in the vacuum chamber 22. The vacuum pump 2 is used to create and maintain a low-pressure or vacuum environment inside the device, so that the temperature inside the mold is uniform when the internal device dissipates heat. The valve 5 can be used to control the working state of the vacuum pump 2, thereby precisely adjusting the vacuum degree or pressure inside the device. The existence of the vacuum chamber 22 and the outer mold 23 enables the device to maintain low temperature and low pressure while ensuring the quality and precision of the product.

[0032] As Figure 1 shown, a water channel 18 is provided at the internal position of the heat sink 19, a water inlet 17 is provided at the bottom position of the heat sink 19, and a water outlet 16 is provided at the upper left position of the heat sink 19. The water channel 18 is a spiral rising structure and is fixedly connected to the heat sink 19.

[0033] Preferably, inject condensed water into the heat sink 19 through the water inlet 17. The condensed water cools the outer mold 23 through the circulating water channel and then leaves through the water outlet 17, maintaining the pressure and allowing the metal to cool and solidify for molding. A water channel 18 is provided at the internal position of the heat sink 19, a water inlet 17 is provided at the bottom position of the heat sink 19, and a water outlet 16 is provided at the upper left position of the heat sink 19. The heat sink 19 is effectively used for heat exchange. The water channel 18 adopts a spiral rising structure, which can make the water flow form an effective flow inside the heat sink 19, thereby improving the heat dissipation efficiency. At the same time, the water channel 18 is fixedly connected to the heat sink 19, which helps to maintain the stability and durability of the water channel and avoid loosening or damage caused by long-term use.

[0034] As Figure 1-2 shown, a shock-absorbing ring 3 is provided at the bottom position of the column 4, and a nesting sleeve 6 is provided at the top position of the column 4. An opening corresponding to the positioning member 14 is provided inside the nesting sleeve 6, and the nesting sleeve 6 is nested and connected with the positioning member 14. The base 1 and the top cover 8 are made of steel structure, and the shock-absorbing ring 3 is fixedly connected to the positioning member 14.

[0035] Optionally, the steel structure can provide sufficient strength and hardness to withstand the high-pressure and high-load stamping process, which enables the mold to maintain a stable shape and size during long-term use. The shock-absorbing ring 3 can absorb and disperse vibration and impact force, reducing the vibration and impact transmitted to the positioning member 14 and other components. Through the fixed connection with the shock-absorbing ring 3, the shock-absorbing ring 3 can provide additional stability and rigidity, ensuring that the positioning member 14 can maintain an accurate position and posture.

[0036] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A die-casting mold for an aluminum alloy high thermal conductivity material, comprising a base (1) and a column (4); A top cover (8) is provided above the base (1), a backing plate (11) is provided at the middle position above the top cover (8), a die-casting cylinder (10) is provided above the backing plate (11), a telescopic tube (12) is provided at the middle position of the bottom of the top cover (8), an upper mold (15) is provided below the telescopic tube (12), a casting port (13) is provided at the left side position of the top of the upper mold (15), and the die-casting mold for the aluminum alloy high thermal conductivity material is powered by an external power supply; It is characterized in that: A heat dissipation member (19) is provided below the upper mold (15), a positioning groove (7) is provided at the top of the heat dissipation member (19), and the upper mold (15) is nested with the heat dissipation member (19); a vacuum pump (2) is provided at the right side position of the heat dissipation member (19), a valve (5) is provided above the vacuum pump (2), an air extraction port (9) is provided at the right side position of the top of the upper mold (15), and the air extraction port (9) is connected to the valve (5); a water channel (18) is provided inside the heat dissipation member (19), a water inlet (17) is provided at the bottom of the heat dissipation member (19), and a water outlet (16) is provided at the upper left side position of the heat dissipation member (19). The water channel (18) is of a spiral rising structure and is fixedly connected to the heat dissipation member (19).

2. The die-casting mold for an aluminum alloy high thermal conductivity material according to claim 1, wherein: A lower mold (20) is provided at the middle position of the bottom of the upper mold (15), a mold cavity (21) is provided at the middle position inside the lower mold (20), a vacuum cavity (22) is provided at the outer side of the lower mold (20), and an outer mold (23) is provided to wrap the outside of the vacuum cavity (22).

3. A die-casting mold for an aluminum alloy high thermal conductivity material according to claim 2, characterized in that: The air extraction port (9) is hermetically connected to the vacuum cavity (22), and the outer mold (23) is fixedly connected to the heat dissipation member (19).

4. A die-casting mold for an aluminum alloy high thermal conductivity material according to claim 1, characterized in that: A shock absorption ring (3) is provided at the bottom position of the column (4), a nested member (6) is provided at the top position of the column (4), an opening corresponding to a positioning member (14) is formed inside the nested member (6), the nested member (6) is nested with the positioning member (14), the base (1) and the top cover (8) are of a steel structure, and the shock absorption ring (3) is fixedly connected to the positioning member (14).

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