Welding maintenance device

The welding repair device addresses the issues of burns and damage to exposed gun heads by using a protective mechanism and cooling system, enhancing safety and reducing maintenance time.

CN223098205UActive Publication Date: 2025-07-15SHANXI GUANGYUN TONGSHENG ELECTROMECHANICAL EQUIP MFG CO LTD
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Patent Information

Application Number
CN202421762437.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-07-15
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

The gun head of the existing welding device is prone to scalding and damage during welding, and is inconvenient for protection, and is prone to damage due to external environmental factors.

Method used

A welding and maintenance device is designed, using an electromagnetic fixing slip ring and protective cartridge structure, and the automatic covering of the protective cartridge is controlled by sensors, combined with the air pump cooling system to achieve automatic protection and rapid cooling of the pipe head.

Benefits of technology

It effectively reduces the risk of burns and damage to the gun head, shortens downtime and repair time, and improves the flexibility and safety of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of welding devices, and particularly relates to a welding maintenance device which comprises a welding gun frame, a gun head is installed at one end of the welding gun frame, a grab handle is installed at the bottom of one end of the welding gun frame, multiple sets of sliding grooves are formed in one end of the welding gun frame in a surrounding mode, and the interiors of the sliding grooves are elastically connected with sliding rings through first springs. During welding, the electromagnet is in an open state, the sliding ring slides, the electromagnet magnetically attracts and fixes the electromagnet, at the moment, a certain distance is kept between the protective barrel and the gun head, welding operation is not hindered, when welding is completed, the electromagnet is powered off, at the moment, the sliding ring is away from the electromagnet under the reset force of the first spring, and the protective barrel is driven to integrally move towards the gun head; the gun head is covered with the inner space of the protective barrel, scalding accidents caused by residual high temperature on the surface of the gun head are reduced, and the gun head is located in the protective barrel so that damage to the gun head caused by the external environment can be reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of welding devices, and specifically relates to a welding maintenance device. Background Technique

[0002] A welding maintenance device is a device that connects metal parts together by heating and melting metals, and is commonly used in various fields. For example, in coal mine equipment, it is necessary to regularly overhaul and maintain the equipment. During the overhaul and maintenance, the welding maintenance device is one of the essential devices.

[0003] At present, there are many welding devices on the market, such as welding machines and welding torches. Among them, a welding torch is a handheld welding tool, mainly composed of a housing, a gun head, an air circuit system, and multiple conductive elements. The gun head is located at the front end of the welding torch and participates in the welding process. Cooperating with components such as a nozzle and a contact tip inside it, it delivers welding current and welding materials to the welding site.

[0004] However, the gun heads of most welding torches are exposed. When welding is completed, since the gun head directly contacts the arc and high-temperature metal slag during welding, its surface will remain at a relatively high temperature, and it is easy to cause scalding accidents. Moreover, when the welding torch is not in use, under the action of external environments and physical factors, such as humidity, corrosion, impact, etc., the gun head is likely to be damaged. Content of the Utility Model

[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem proposed in the background technique, the utility model proposes a welding maintenance device.

[0006] The technical solution adopted by the utility model to solve its technical problems is as follows: A welding maintenance device described in the utility model includes a welding torch frame. One end of the welding torch frame is provided with a gun head, and a handle is installed at the bottom of one end of the welding torch frame. A plurality of groups of sliding grooves are circumferentially formed at one end of the welding torch frame, and a sliding ring is elastically connected inside the sliding groove through a first spring; an electromagnet is provided at a position opposite to the sliding ring at one end of the welding torch frame; a protective cylinder is fixedly connected to one end of the sliding ring; a first screw is installed inside one side of the sliding ring, and one end of the first screw penetrates the inner wall of the sliding ring and abuts against the surface of the welding torch frame; a sensor is installed at the handle; a plurality of groups of air inlet holes are circumferentially formed at one end of the protective cylinder, and an air delivery shell is hermetically sleeved outside the air inlet holes; an air pump is embedded at one end of the welding torch frame, and the output end of the air pump is communicated with the inside of the air delivery shell through an air pipe.

[0007] Preferably, one end of the bottom of the welding torch frame is hinged to the handle through a rotating shaft; a plurality of groups of through holes are circumferentially formed at both the handle and one end of the welding torch frame, and second screws are arranged inside the through holes.

[0008] Preferably, a sliding rod is slidably connected inside one side of the handle, and a second spring is sleeved on the sliding rod; one end of the sliding rod away from the handle is fixedly connected with a protective plate, and extension plates slidably penetrate through both ends inside the protective plate.

[0009] Preferably, multiple groups of guiding frames are installed at one end of the welding torch frame and on the outer wall of the protective cylinder, and the air pipe slidably penetrates through the inside of the guiding frames; multiple groups of balls are arranged around the inside of the guiding frames.

[0010] Preferably, rubber strips are arranged on the opposite surfaces of both sides of one end of the extension plate, and the rubber strips are in contact with the inside of the protective plate.

[0011] Preferably, a handle is installed at the end of the welding torch frame away from the gun head, and a rubber pad is arranged on the surface of the handle.

[0012] The beneficial effects of the present utility model:

[0013] 1. The present utility model provides a welding repair device. During welding, the electromagnet is in an on state. Slide the sliding ring so that the electromagnet magnetically fixes it. At this time, there is a certain distance between the protective cylinder and the gun head, which does not interfere with the welding operation. When welding is completed, the electromagnet is powered off. At this time, the sliding ring moves away from the electromagnet under the restoring force of the first spring, driving the entire protective cylinder to move towards the gun head, covering the gun head with its internal space, reducing the occurrence of scalding accidents caused by the residual high temperature on the surface of the gun head, and the gun head is located inside the protective cylinder to reduce damage to the gun head caused by the external environment. At the same time, the sensor is located at the handle. When the welder holds the handle, the sensor contacts the welder's hand, controlling the electromagnet to turn on. When the welder releases the handle, the sensor loses the contact signal, controlling the electromagnet to turn off, triggering the automatic covering of the protective cylinder. When the device is placed or transported for a long time, by tightening the first screw, the protective cylinder is fixed to the welding torch frame at this time, reducing the risk of the protective cylinder sliding on the surface of the welding torch frame when being impacted, protecting the gun head from being exposed, and reducing the damage or injury that may be caused by the gun head being exposed to impacts;

[0014] 2. The present utility model provides a welding repair device. The air pump transports air into the air delivery shell, and then evenly blows it towards the gun head through the air inlet holes formed around one end of the protective cylinder to achieve a cooling effect, accelerating the heat dissipation of the gun head and enabling it to return to the normal temperature faster, thereby shortening the downtime for repair. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings described herein are used to provide a further understanding of the present utility model and form a part of this application. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation to the present utility model. In the drawings:

[0016] Figure 1 is a three-dimensional view of the present utility model;

[0017] Figure 2 It is a schematic diagram of the connection between the welding torch frame and the protective cylinder in the present utility model;

[0018] Figure 3 It is a schematic diagram of the connection between the welding torch frame and the handle in the present utility model;

[0019] Figure 4 It is a schematic diagram of the connection between the protective plate and the extension plate in the present utility model;

[0020] Figure 5 It is a three-dimensional view of the guiding frame in the present utility model.

[0021] Legend description:

[0022] 1. Welding torch frame; 2. Gun head; 3. Slide groove; 4. First spring; 5. Slip ring; 6. Electromagnet; 7. Protective cylinder; 8. First screw; 9. Handle; 10. Sensor; 11. Air inlet hole; 12. Air delivery shell; 13. Air pump; 14. Air pipe; 15. Rotating shaft; 16. Through hole; 17. Second screw; 18. Protective plate; 19. Extension plate; 20. Guiding frame; 21. Ball; 22. Rubber strip; 23. Slide rod; 24. Second spring. Specific implementation manners

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] The following gives specific embodiments.

[0025] Please refer to Figures 1 - 5 , the present utility model provides a welding repair device, including a welding torch frame 1, a gun head 2 is installed at one end of the welding torch frame 1, and a handle 9 is installed at the bottom of one end of the welding torch frame 1. A plurality of groups of slide grooves 3 are circumferentially opened at one end of the welding torch frame 1, and a slip ring 5 is elastically connected to the inside of the slide groove 3 through a first spring 4; an electromagnet 6 is provided at a position opposite to the slip ring 5 at one end of the welding torch frame 1; one end of the slip ring 5 is fixedly connected to a protective cylinder 7; a first screw 8 is installed inside one side of the slip ring 5, and one end of the first screw 8 penetrates the inner wall of the slip ring 5 and abuts against the surface of the welding torch frame 1; a sensor 10 is installed at the handle 9.

[0026] During operation, the slip ring 5 is made of iron. During welding, the electromagnet 6 is in the on state. Slide the slip ring 5 so that the electromagnet 6 magnetically attracts and fixes it. At this time, the protective cylinder 7 keeps a certain distance from the gun head 2, which does not interfere with the welding operation. When welding is completed, the electromagnet 6 is powered off. At this time, under the restoring force of the first spring 4, the slip ring 5 moves away from the electromagnet 6, driving the entire protective cylinder 7 to move towards the gun head 2, covering the gun head 2 with its internal space, reducing the occurrence of scalding accidents caused by the residual high temperature on the surface of the gun head 2. Moreover, the gun head 2 is located inside the protective cylinder 7 to reduce damage to the gun head caused by the external environment. At the same time, the sensor 10 is located at the handle 9. When the welder holds the handle 9, the sensor 10 contacts the welder's hand, controlling the electromagnet 6 to turn on. When the welder releases the handle 9, the sensor 10 loses the contact signal, controlling the electromagnet 6 to turn off, triggering the automatic covering of the protective cylinder 7. When the device is placed or transported for a long time, by tightening the first screw 8, at this time, the protective cylinder 7 is fixed to the welding torch frame 1, reducing the risk of the protective cylinder 7 sliding on the surface of the welding torch frame 1 when being impacted, protecting the gun head 2 from being exposed, and reducing the damage or injury caused by the possible impact due to the exposure of the gun head 2.

[0027] Please refer to Figures 1 - 2 , one end of the protective cylinder 7 is provided with a plurality of groups of air inlet holes 11 around it, and an air delivery shell 12 is hermetically sleeved outside the air inlet holes 11; one end of the welding torch frame 1 is embedded with an air pump 13, and the output end of the air pump 13 is communicated with the inside of the air delivery shell 12 through an air pipe 14; during operation, the air pump 13 delivers air into the air delivery shell 12, and then evenly blows it towards the gun head 2 through the air inlet holes 11 provided around one end of the protective cylinder 7 to achieve a cooling effect, accelerating the heat dissipation of the gun head 2 and enabling it to return to the normal temperature faster, thereby shortening the downtime for repair.

[0028] Please refer to Figure 1 , Figure 3 , one end of the bottom of the welding torch frame 1 is hinged to the handle 9 through a rotating shaft 15; a plurality of groups of through holes 16 are provided around the handle 9 and the welding torch frame 1, and a second screw 17 is arranged inside the through holes 16; during operation, through the connection method of the rotating shaft 15, the handle 9 can be folded at the bottom of the welding torch frame 1 to reduce the later storage space, and the angle of the handle 9 can be adjusted according to needs to improve flexibility. After the adjustment is completed, the two groups of through holes 16 are opposite, and the fixing work can be completed by cooperating with the second screw 17.

[0029] Please refer to Figure 1 , Figure 3 , Figure 4, a slide bar 23 is slidably connected inside one side of the handle 9, and a second spring 24 is sleeved on the slide bar 23; one end of the slide bar 23 away from the handle 9 is fixedly connected with a protective plate 18, and two ends of the protective plate 18 are slidably penetrated by extension plates 19; during operation, the protective plate 18 can reduce the occurrence of scalding accidents caused by welding slag splashing onto the welder's hands during welding, and the two extension plates 19 can be extended as needed. For example, when a welding task requires a larger protection range, the welder can slide the extension plates 19 to make the protective plate 18 cover a larger area to improve adaptability and flexibility. The sliding setting of the slide bar 23 inside the handle 9 can be retracted into the handle 9 when the handle 9 is folded.

[0030] Please refer to Figure 5 , a plurality of guide frames 20 are installed on one end of the welding torch frame 1 and the outer wall of the protective cylinder 7, and the air pipe 14 slidably penetrates through the inside of the guide frames 20; a plurality of balls 21 are arranged around the inside of the guide frames 20; during operation, the plurality of guide frames 20 can play a role in simply fixing the air pipe 14 and reducing the occurrence of distortion and winding of the air pipe 14 during movement or use. The balls 21 can reduce the frictional resistance between the air pipe 14 and the guide frame during sliding.

[0031] Please refer to Figure 4 , rubber strips 22 are arranged on opposite surfaces of both sides of one end of the extension plate 19, and the rubber strips 22 are in contact with the inside of the protective plate 18; during operation, a certain frictional force can be generated by the rubber strips 22 to reduce the occurrence of the extension plate 19 sliding randomly inside the protective plate 18 and improve stability.

[0032] Please refer to Figure 1 , a handle is installed at one end of the welding torch frame 1 away from the gun head 2, and a rubber pad is arranged on the surface of the handle; the handle can facilitate the personnel to carry the device, and the setting of the rubber pad can increase the frictional force on the surface of the handle and improve the stability when carrying the device.

[0033] Working principle: The slip ring 5 is made of iron. During welding, the electromagnet 6 is in the on state. Slide the slip ring 5 so that the electromagnet 6 magnetically attracts and fixes it. At this time, the protective cylinder 7 keeps a certain distance from the gun head 2, which does not interfere with the welding operation. When welding is completed, the electromagnet 6 is powered off. At this time, under the restoring force of the first spring 4, the slip ring 5 moves away from the electromagnet 6, driving the entire protective cylinder 7 to move towards the gun head 2, covering the gun head 2 with its internal space, reducing the occurrence of scalding accidents caused by the residual high temperature on the surface of the gun head 2, and the gun head 2 is located inside the protective cylinder 7 to reduce damage to the gun head caused by the external environment. At the same time, the sensor 10 is located at the handle 9. When the welder holds the handle 9, the sensor 10 contacts the welder's hand, controlling the electromagnet 6 to turn on. When the welder releases the handle 9, the sensor 10 loses the contact signal, controlling the electromagnet 6 to turn off, triggering the automatic covering of the protective cylinder 7. When the device is placed or transported for a long time, by tightening the first screw 8, at this time the protective cylinder 7 is fixed to the welding gun frame 1, reducing the risk of the protective cylinder 7 sliding on the surface of the welding gun frame 1 when being impacted, protecting the gun head 2 from being exposed, and reducing the damage or injury caused by the possible impact on the exposed gun head 2; The air is transported into the air delivery shell 12 through the air pump 13, and then evenly blown towards the gun head 2 through the air inlet holes 11 formed around one end of the protective cylinder 7 to achieve a cooling effect, accelerating the heat dissipation of the gun head 2 and enabling it to return to the normal temperature faster, thereby shortening the downtime for repair; Through the connection method of the rotating shaft 15, the handle 9 can be folded at the bottom of the welding gun frame 1 to reduce the later storage space, and the angle of the handle 9 can be adjusted according to needs, improving flexibility. After the adjustment is completed, the two groups of through holes 16 are opposite to each other, and the fixation work can be completed by cooperating with the second screw 17; The protective plate 18 can reduce the occurrence of scalding accidents caused by welding slag splashing onto the welder's hand during welding, and the two groups of extension plates 19 can be extended as needed. For example, when a larger protection range is required for the welding task, the welder can slide the extension plate 19 so that the protective plate 18 covers a larger area to improve adaptability and flexibility. The setting of the sliding rod 23 sliding inside the handle 9 can be retracted into the handle 9 when the handle 9 is folded; Through multiple groups of guiding frames 20, the air pipe 14 can be simply fixed, reducing the occurrence of twisting and winding of the air pipe 14 during movement or use. The ball 21 can reduce the frictional resistance between the air pipe 14 and the guiding frame during sliding; The rubber strip 22 can generate a certain frictional force, reducing the occurrence of the extension plate 19 sliding randomly inside the protective plate 18 and improving stability; The handle facilitates the personnel to carry the device, and the setting of the rubber pad can increase the frictional force on the surface of the handle, improving the stability when carrying the device.

[0034] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above-mentioned embodiments, and what is described in the above-mentioned embodiments and the specification is only to illustrate the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed.

Claims

1. A welding repair device, comprising a welding torch frame (1), with a gun head (2) installed at one end of the welding torch frame (1), and a handle (9) installed at the bottom of one end of the welding torch frame (1), characterized in that: One end of the welding torch frame (1) is provided with multiple groups of sliding grooves (3) around it, and a sliding ring (5) is elastically connected inside the sliding groove (3) through a first spring (4); an electromagnet (6) is provided at a position opposite to the sliding ring (5) at one end of the welding torch frame (1); a protective cylinder (7) is fixedly connected to one end of the sliding ring (5); a first screw (8) is installed inside one side of the sliding ring (5), and one end of the first screw (8) penetrates through the inner wall of the sliding ring (5) and abuts against the surface of the welding torch frame (1); a sensor (10) is installed at the handle (9); multiple groups of air inlet holes (11) are provided around one end of the protective cylinder (7), and an air delivery shell (12) is hermetically sleeved outside the air inlet holes (11); an air pump (13) is embedded at one end of the welding torch frame (1), and the output end of the air pump (13) is communicated with the inside of the air delivery shell (12) through an air pipe (14).

2. The welding repair device according to claim 1, characterized in that: One end of the bottom of the welding torch frame (1) is hinged to the handle (9) through a rotating shaft (15); multiple groups of through holes (16) are provided around both the handle (9) and one end of the welding torch frame (1), and a second screw (17) is arranged inside the through holes (16).

3. A welding repair device as described in claim 1, characterized in that: A sliding rod (23) is slidably connected inside one side of the handle (9), and a second spring (24) is sleeved on the sliding rod (23); a protective plate (18) is fixedly connected to one end of the sliding rod (23) away from the handle (9), and extension plates (19) slidably penetrate through both ends inside the protective plate (18).

4. A welding repair device as claimed in claim 1, wherein: Multiple groups of guiding frames (20) are installed on both the outer wall of the protective cylinder (7) and one end of the welding torch frame (1), and the air pipe (14) slidably penetrates through the inside of the guiding frames (20); multiple groups of balls (21) are arranged around the inside of the guiding frames (20).

5. The welding repair device according to claim 3, characterized in that: Rubber strips (22) are provided on both opposite sides of one end of the extension plate (19), and the rubber strips (22) are in contact with the inside of the protective plate (18).

6. The welding repair device according to claim 1, characterized in that: A handle is installed at one end of the welding torch frame (1) away from the gun head (2), and a rubber pad is provided on the surface of the handle.