Leveling instrument production equipment

The horizontal level production device addresses inefficiencies in existing cutting processes by integrating adjustable gas cylinders and laser cutting mechanisms for precise and stable circular and small hole cutting, enhancing production efficiency and stability.

CN223098283UActive Publication Date: 2025-07-15DURAPRO IND LTD
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Patent Information

Application Number
CN202422237078.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-07-15
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

In the prior art, during the production process of the horizontal scale, it is difficult for the cutting machine to complete the round hole cutting, which affects the production efficiency and effect, and the profile position remains unstable, resulting in low efficiency.

Method used

A horizontal ruler production equipment is designed, including fixed components and punching components, multi-directional clamping and precise cutting using cylinders and laser emitters, and height and position adjustment of the laser emitter is achieved through lifting modules and punching modules, ensuring stable clamping and precise cutting of the profile.

Benefits of technology

The production efficiency and processing effect of horizontal scale profiles are improved, and stability and accuracy are achieved through the combination of multi-directional clamping and laser cutting, and production efficiency is improved.

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Abstract

The utility model discloses leveling instrument production equipment, which relates to the technical field of leveling instrument production, and comprises a fixing seat and a supporting column, the supporting column is fixedly connected to the bottom surface of the fixing seat, a fixing component is arranged on one side of the upper surface of the fixing seat, and a punching component is arranged on one side of the upper surface of the fixing seat. According to the laser punching device, the punching assembly and the lifting module are arranged to adjust the height of a laser transmitter required by punching, a third air cylinder in the punching module is operated, the output end of the third air cylinder pushes a connecting cylinder to move and pushes a sliding block to slide on the upper surface of a transverse column, and the sliding block drives a fixing rod to drive the laser transmitter to move; by arranging the fixing assembly, one end of the leveling instrument profile is placed in the containing groove, and the other end of the leveling instrument profile is operated through the multiple second air cylinders, so that the output ends of the second air cylinders push the clamping plate to move and fix and clamp the leveling instrument profile, the leveling instrument profile is kept stable in production and machining, and the machining effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of spirit level production, and specifically relates to a spirit level production device. Background Technique

[0002] A spirit level is a measuring instrument that uses the principle of liquid level horizontality, directly displays angular displacement with a spirit bubble, and measures the deviation degree of the measured surface from the horizontal position, vertical position, and inclined position. It is widely used in fields such as construction, mechanical installation, and carpentry. The body of the spirit level is mainly formed by profile cutting and stamping. Cutting is carried out using a cutting machine, and stamping is completed using a stamping machine. In the traditional production method, during the cutting process, the profile needs to be cut, and during this process, the spirit level profile needs to be loaded.

[0003] In the prior art, a cutting machine is usually used to perform fixed-length cutting on the spirit level profile, so that the production length of the spirit level meets the specified standards. However, during the production of the spirit level, circular holes also need to be cut for installing the spirit bubble, and small holes need to be cut for installing components such as rivets. It is difficult for a single-direction cutting machine for cutting the length of the spirit level to complete the operation of cutting circular holes, which affects the production efficiency and production effect of the spirit level. Moreover, during cutting, the position of the spirit level profile usually remains stable, and the cutting machine is moved to perform cutting, resulting in low efficiency.

[0004] Therefore, a spirit level production device is proposed to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is: to solve the problems raised in the above background technique, the utility model provides a spirit level production device.

[0006] The utility model specifically adopts the following technical solutions to achieve the above purpose:

[0007] A spirit level production device includes a fixed seat and a support column. The support column is fixedly connected to the bottom surface of the fixed seat. A support base is fixedly installed on the bottom surface of the support column. A fixing component is arranged on one side of the upper surface of the fixed seat, and a punching component is arranged on one side of the upper surface of the fixed seat.

[0008] Further, the fixing component includes a fixing plate fixedly installed on one side of the outer surface of the fixed seat. A first cylinder is fixedly installed on one side of the outer surface of the fixing plate. The output end of the first cylinder is connected to a telescopic column. One end surface of the telescopic column is fixedly connected to a connecting seat. A placement groove penetrates through one side of the outer surface of the connecting seat. A groove is formed on one side of the outer surface of the connecting seat. A number of second cylinders are arranged on the outer surface of the connecting seat, and the output end of the second cylinder is connected to a clamping plate.

[0009] Furthermore, a chute is provided on one side of the upper surface of the fixed seat. A guiding column is fixedly installed on the inner wall of the chute. A first moving block is slidably connected to the outer surface of the guiding column. A connecting column is fixedly installed on the upper surface of the first moving block. A fixing ring is fixedly sleeved on the outer surface of the telescopic column. The lower part of the outer surface of the fixing ring is fixedly connected to the upper surface of the connecting column.

[0010] Furthermore, the punching assembly includes a lifting module and a punching module. The lifting module includes a column fixedly installed on one side of the upper surface of the fixed seat. An installation groove is provided on one side of the outer surface of the column. A threaded column is rotatably installed on the inner top surface of the installation groove. The bottom surface of the fixed seat is fixedly connected to a driving motor. The output end of the driving motor is connected to one end of the threaded column. A second moving block is engaged with the outer surface of the threaded column. A cross column is fixedly connected to one side of the outer surface of the second moving block.

[0011] Furthermore, the punching module includes connecting plates fixedly installed on both sides of the upper surface of the cross column. A third cylinder is fixedly installed on one side of the outer surface of the connecting plate. The output end of the third cylinder is connected to a connecting cylinder. One end surface of the connecting cylinder is fixedly connected to a slider. A long strip-shaped groove penetrates through the upper surface of the cross column. A limiting rod passing through the slider is fixedly installed on one side of the outer surface of the connecting plate. A fixing rod is fixedly connected to the bottom surface of the slider. A laser emitter is fixedly connected to the bottom surface of the fixing rod.

[0012] Furthermore, a round hole penetrates through the inner bottom surface of the installation groove and the upper surface of the fixed seat. The lower end of the threaded column passes through the round hole and is connected to the output end of the driving motor. The columns are symmetrically distributed on both sides of the upper surface of the fixed seat.

[0013] The beneficial effects of the present utility model are as follows:

[0014] In the present utility model, by providing a punching assembly, the height of the laser emitter required for punching is adjusted through the lifting module therein. The operation is carried out through the third cylinder in the punching module. The output end of the third cylinder pushes the connecting cylinder to move, pushing the slider to slide on the upper surface of the cross column. The slider drives the fixing rod and thus drives the laser emitter to move, adjusting the position to emit laser to cut and punch the spirit level profile, improving the production efficiency of the spirit level profile. By providing a fixing assembly, one end of the spirit level profile is placed in the placement groove, and the other end is operated by a plurality of second cylinders, so that the output end of the second cylinder pushes the clamping plate to move, fixedly clamping the outer surface of the spirit level profile. The multi-directional clamping plates move to clamp the spirit level profile, effectively improving the clamping stability. And after clamping, by operating the first cylinder, the output end of the first cylinder pushes the telescopic column to move. One end of the telescopic column pushes the connecting seat to move, simultaneously driving the fixing ring and the connecting column to move. The connecting column drives the first moving block to slide on the outer surface of the guiding column to provide support for the movement of the telescopic column, thereby improving the processing effect. Brief Description of the Drawings

[0015] Figure 1 is the schematic structural diagram of the first perspective of the present utility model;

[0016] Figure 2 is the schematic structural diagram of the fixing component of the present utility model;

[0017] Figure 3 is the schematic structural diagram of the punching component of the present utility model;

[0018] Figure 4 is the present utility model Figure 3 The partial enlarged structural diagram at position A in.

[0019] Reference numerals: 1, fixed seat; 2, support column; 201, support base; 3, fixing component; 301, fixing plate; 302, first cylinder; 303, sliding groove; 304, guiding column; 305, first moving block; 306, connecting column; 307, telescopic column; 308, fixing ring; 309, connecting seat; 310, placing groove; 311, groove; 312, second cylinder; 313, clamping plate; 4, punching component; 401, column; 402, installation groove; 403, round hole; 404, driving motor; 405, threaded column; 406, second moving block; 407, cross column; 408, connecting plate; 409, third cylinder; 410, connecting cylinder; 411, slider; 412, long strip-shaped groove; 413, limiting rod; 414, fixing rod; 415, laser emitter. Detailed Description of the Preferred Embodiment

[0020] In order to make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. Usually, the components of the embodiments of the present utility model described and illustrated herein can be arranged and designed in various different configurations.

[0021] Therefore, the following detailed description of the embodiments of the present utility model provided in the drawings is not intended to limit the scope of the present utility model claimed, but merely represents selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0022] It should be noted that similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. In addition, terms such as "first", "second", etc. are only used for descriptive distinction and should not be construed as indicating or implying relative importance.

[0023] The electrical components appearing in this article are all electrically connected to an external main controller and 220V mains power, and the main controller can be a conventional known device such as a computer for control.

[0024] In the description of the embodiments of the present invention, it should be noted that the orientation or positional relationship indicated by terms such as "inner", "outer", "upper", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present invention is usually placed during use. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0025] As Figures 1-4 shown, a spirit level production device includes a fixed seat 1 and a support column 2. The support column 2 is fixedly connected to the bottom surface of the fixed seat 1. A support base 201 is fixedly installed on the bottom surface of the support column 2. A fixing component 3 is arranged on one side of the upper surface of the fixed seat 1, and a punching component 4 is arranged on one side of the upper surface of the fixed seat 1. The fixing component 3 is operated to fixedly place the spirit level profile, and the punching component 4 is operated to punch and cut the spirit level profile.

[0026] The fixing component 3 includes a fixing plate 301 fixedly installed on one side of the outer surface of the fixed seat 1. A first cylinder 302 is fixedly installed on one side of the outer surface of the fixing plate 301. The output end of the first cylinder 302 is connected to a telescopic column 307. One end surface of the telescopic column 307 is fixedly connected to a connecting seat 309. A placement groove 310 penetrates through one side of the outer surface of the connecting seat 309. A groove 311 is formed on one side of the outer surface of the connecting seat 309. A number of second cylinders 312 are arranged on the outer surface of the connecting seat 309. The output end of the second cylinder 312 is connected to a clamping plate 313. One end of the spirit level profile is placed in the placement groove 310, and the other end is operated by the second cylinder 312. The output end of the second cylinder 312 pushes the clamping plate 313 to move to clamp the spirit level profile to keep it stable.

[0027] On one side of the upper surface of the fixed seat 1, a sliding groove 303 is provided. Inside the inner wall of the sliding groove 303, a guiding column 304 is fixedly installed. On the outer surface of the guiding column 304, a first moving block 305 is slidably connected. On the upper surface of the first moving block 305, a connecting column 306 is fixedly installed. A fixed ring 308 is fixedly sleeved on the outer surface of the telescopic column 307. The lower part of the outer surface of the fixed ring 308 is fixedly connected to the upper surface of the connecting column 306. When punching and cutting the leveling ruler profile, operate the first cylinder 302. The output end of the first cylinder 302 pushes the telescopic column 307 to move. The telescopic column 307 drives the connecting seat 309 to move, and at the same time drives the fixed ring 308 and the connecting column 306 to move, realizing the sliding of the first moving block 305 on the inner wall of the sliding groove 303 and the outer surface of the guiding column 304. The connecting column 306 and the fixed ring 308 provide support for one end of the telescopic column 307.

[0028] The punching component 4 includes a lifting module and a punching module. The lifting module includes a column 401 fixedly installed on one side of the upper surface of the fixed seat 1. On one side of the outer surface of the column 401, an installation groove 402 is provided. On the inner top surface of the installation groove 402, a threaded column 405 is rotatably installed. The bottom surface of the fixed seat 1 is fixedly connected to a driving motor 404. The output end of the driving motor 404 is connected to one end of the threaded column 405. A second moving block 406 is engaged with the outer surface of the threaded column 405. On one side of the outer surface of the second moving block 406, a cross column 407 is fixedly connected. When the driving motor 404 works, its output end drives the threaded column 405 to rotate. Through meshing, the second moving block 406 drives the cross column 407 to move on the outer surface of the threaded column 405, adjusting the height where the laser emitter 415 is located, facilitating punching and cutting of the leveling ruler profile.

[0029] The punching module includes connecting plates 408 fixedly installed on both sides of the upper surface of the cross column 407. On one side of the outer surface of the connecting plate 408, a third cylinder 409 is fixedly installed. The output end of the third cylinder 409 is connected to a connecting cylinder 410. On one end surface of the connecting cylinder 410, a slider 411 is fixedly connected. A long strip-shaped groove 412 penetrates through the upper surface of the cross column 407. On one side of the outer surface of the connecting plate 408, a limiting rod 413 penetrating through the slider 411 is fixedly installed. The bottom surface of the slider 411 is fixedly connected to a fixed rod 414. The bottom surface of the fixed rod 414 is fixedly connected to a laser emitter 415. Operate the third cylinder 409. The output end of the third cylinder 409 pushes the connecting cylinder 410 to move. The connecting cylinder 410 drives the slider 411 to slide on the upper surface of the cross column 407. The movement of the fixed rod 414 connected to the bottom surface of the slider 411 drives the laser emitter 415 to move, adjusting the horizontal position of punching and cutting.

[0030] The inner bottom surface of the installation groove 402 and the upper surface of the fixed seat 1 are penetrated by a round hole 403. The lower end of the threaded column 405 passes through the round hole 403 and is connected to the output end of the driving motor 404. The columns 401 are symmetrically distributed on both sides of the upper surface of the fixed seat 1. Installing the columns 401 on both sides makes it more stable when adjusting the height of the laser emitter 415.

[0031] In summary, for this spirit level production equipment, when performing punching and cutting operations on the spirit level profile, the spirit level profile is slid and placed in the placement groove 310. Operate the second cylinder 312, and the output end of the second cylinder 312 pushes the clamping plate 313 to move, so that one side of the outer surface of the clamping plate 313 contacts the spirit level profile and then stably clamps the spirit level profile. The multiple second cylinders 312 are independently controlled. The length and width of the groove 311 are both larger than the length and width of the placement groove 310. When the laser emitter 415 emits laser to perform cutting and punching on the spirit level profile, the output end of the horizontal second cylinder 312 moves left and right according to the path of the punching and cutting to push one end of the spirit level profile to move left and right for laser cutting and punching. Start the power supply of the driving motor 404, and the output end of the driving motor 404 drives the threaded column 405 to rotate. Through meshing, the second moving block 406 drives the cross column 407 to move on the outer surface of the threaded column 405 to adjust the height where the laser emitter 415 is located. Operate the third cylinder 409, and the output end of the third cylinder 409 pushes the connecting cylinder 410 to move. The connecting cylinder 410 drives the slider 411 to slide on the upper surface of the cross column 407. At the same time, the connecting cylinder 410 slides on the outer surface of the limiting rod 413 to adjust the horizontal position of the laser emitter 415. During the process of punching and cutting the spirit level profile, operate the first cylinder 302, and the output end of the first cylinder 302 pushes the telescopic column 307 to move. The telescopic column 307 pushes the connecting seat 309 to move, and at the same time drives the fixed ring 308 and the connecting column 306 to move, driving the first moving block 305 to slide on the outer surface of the guiding column 304. The connecting column 306 and the fixed ring 308 provide support for the telescopic column 307.

[0032] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection required by the present invention is defined by the appended claims and their equivalents.

Claims

1. A spirit level production device, comprising a fixed seat (1) and a support column (2), the support column (2) is fixedly connected to the bottom surface of the fixed seat (1), and a support base (201) is fixedly installed on the bottom surface of the support column (2), characterized in that: On one side of the upper surface of the fixed seat (1), a fixing component (3) is provided, and on one side of the upper surface of the fixed seat (1), a punching component (4) is provided.

2. The production equipment of a spirit level according to claim 1, characterized in that: The fixing component (3) includes a fixing plate (301) fixedly installed on one side of the outer surface of the fixed seat (1). On one side of the outer surface of the fixing plate (301), a first cylinder (302) is fixedly installed. The output end of the first cylinder (302) is connected to a telescopic column (307). One end surface of the telescopic column (307) is fixedly connected to a connecting seat (309). A placement groove (310) penetrates through one side of the outer surface of the connecting seat (309). A groove (311) is formed on one side of the outer surface of the connecting seat (309). A number of second cylinders (312) are arranged on the outer surface of the connecting seat (309), and the output end of the second cylinder (312) is connected to a clamping plate (313).

3. The production equipment of a spirit level according to claim 2, characterized in that: On one side of the upper surface of the fixed seat (1), a sliding groove (303) is formed. A guiding column (304) is fixedly installed on the inner wall of the sliding groove (303). A first moving block (305) is slidably connected to the outer surface of the guiding column (304). A connecting column (306) is fixedly installed on the upper surface of the first moving block (305). A fixing ring (308) is fixedly sleeved on the outer surface of the telescopic column (307), and the lower part of the outer surface of the fixing ring (308) is fixedly connected to the upper surface of the connecting column (306).

4. The production equipment of a spirit level according to claim 1, characterized in that: The punching component (4) includes a lifting module and a punching module. The lifting module includes a column (401) fixedly installed on one side of the upper surface of the fixed seat (1). An installation groove (402) is formed on one side of the outer surface of the column (401). A threaded column (405) is rotatably installed on the inner top surface of the installation groove (402). The bottom surface of the fixed seat (1) is fixedly connected to a driving motor (404). The output end of the driving motor (404) is connected to one end of the threaded column (405). A second moving block (406) is engaged with the outer surface of the threaded column (405), and a cross column (407) is fixedly connected to one side of the outer surface of the second moving block (406).

5. The production equipment of a spirit level according to claim 4, characterized in that: The punching module includes connecting plates (408) fixedly installed on both sides of the upper surface of the cross column (407). A third cylinder (409) is fixedly installed on one side of the outer surface of the connecting plate (408). The output end of the third cylinder (409) is connected to a connecting cylinder (410). One end surface of the connecting cylinder (410) is fixedly connected to a slider (411). A long strip-shaped groove (412) penetrates through the upper surface of the cross column (407). A limiting rod (413) penetrating through the slider (411) is fixedly installed on one side of the outer surface of the connecting plate (408). A fixing rod (414) is fixedly connected to the bottom surface of the slider (411), and a laser emitter (415) is fixedly connected to the bottom surface of the fixing rod (414).

6. A spirit level production device according to claim 4, characterized in that: The inner bottom surface of the installation groove (402) and the upper surface of the fixed seat (1) are penetrated by a circular hole (403). The lower end of the threaded column (405) passes through the circular hole (403) and is connected to the output end of the driving motor (404). The columns (401) are symmetrically distributed on both sides of the upper surface of the fixed seat (1).