Deck piece laying joint welding equipment

Abstract

The utility model relates to the technical field of welding equipment, and discloses deck piece laying joint welding equipment. The deck piece laying joint welding equipment comprises a bottom plate, a limiting magnet is installed on the upper portion of the bottom plate in an embedded mode, a rack is installed on the upper portion of the bottom plate in an embedded mode, a limiting plate is fixedly installed on the upper portion of the bottom plate, a transmission shaft is installed on the upper portion of the limiting plate in a penetrating and inserting mode, and gears are installed at the two ends of the transmission shaft in a penetrating and inserting mode; a worm is installed in the center of the transmission shaft in a penetrating mode, the limiting magnets are symmetrically installed at the front end and the rear end of the bottom plate in a front-back mode with the center of the bottom plate as the benchmark, during welding, the center of the bottom plate is located over a deck piece joint, the limiting magnets can attract deck pieces on the two sides, and due to the fact that the positions of the limiting magnets are limited by the bottom plate, the limiting magnets cannot be damaged. In this way, in the welding process, the relative positions of the deck pieces can be kept fixed, and the situation that the welding operation is affected due to the fact that the width of a joint between the deck pieces is too large due to movement of the deck pieces in the welding process is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of welding equipment, in particular to a welding equipment for laying joints of deck sheets. Background Technique

[0002] Electric welding refers to a welding method that uses electric energy to heat or pressurize, or both, with or without filler materials, so that the welded parts reach atomic bonding. During the erection of the offshore oil well platform for the external expansion of the single platform, it is necessary to fix adjacent deck sheets by welding.

[0003] The existing Chinese utility model patent with the reference publication number of CN211219284U discloses a joint welding equipment, including a load-bearing bracket, and also includes a clamping mechanism. A load-bearing welding table is installed at the top of the load-bearing bracket, and a welding machine frame is installed at the rear surface position of the top of the load-bearing welding table. A welding head is slidably connected to the welding machine frame. Two groups of clamping mechanisms are installed at the position directly below the welding head on the top of the load-bearing welding table. The clamping mechanism includes a limiting rod slidably installed on the load-bearing welding table. The bottom of the limiting rod penetrates the top arm of the load-bearing welding table and is fixedly connected to a load-bearing sliding plate; through the clamping mechanism designed and installed on the top of the load-bearing welding table, the clamping and alignment of the steel to be processed are realized, greatly increasing the accuracy of the butt joint of the steel to be processed. And through the load-bearing rollers slidably installed outside the limiting rod, the auxiliary movement when the clamping mechanism is separated from the steel to be processed is greatly facilitated, and at the same time, the use cost is greatly reduced.

[0004] The welding torch of the existing welding equipment is generally fixed above the torch rack, and the welding torch moves at the joint for welding. Since the position of the welding torch is fixed, this method cannot control the position of the welding point, and the fluidity of the molten metal is poor, which may cause defects such as pores and slag inclusions in the weld seam. At the same time, since the relative position between adjacent deck sheets cannot be fixed during welding, it may cause too large a gap at the joint, affecting the welding quality. Content of the Utility Model

[0005] (1) Technical Problems to be Solved

[0006] In view of the deficiencies of the prior art, the utility model provides a welding equipment for laying joints of deck sheets, which has the advantages of being able to adjust the position of the welding point and being able to limit the relative position between deck sheets, and solves the above technical problems.

[0007] (2) Technical Solutions

[0008] To achieve the above object, the present utility model provides the following technical solutions: A deck sheet laying joint welding device, comprising: a bottom plate, a limiting magnet is fitted and installed above the bottom plate, a rack is fitted and installed above the bottom plate, a limiting plate is fixedly installed above the bottom plate, a transmission shaft is inserted and installed above the limiting plate, gears are inserted and installed at both ends of the transmission shaft, a worm is inserted and installed at the center of the transmission shaft, a fixed bearing is inserted and installed outside the transmission shaft, a connecting plate is fitted and installed outside the fixed bearing, a limiting shaft is movably installed at the front end of the connecting plate, a support plate is fixedly installed above the bottom plate, a support frame is fixedly installed above the support plate, a driving motor is fixedly installed at the center of the support frame, a driving shaft is inserted and installed below the driving motor, a worm gear is fitted and installed at the center of the driving shaft, a receiving plate is fixedly installed below the connecting plate, a damping bearing is fitted and installed at the front side of the receiving plate, a connecting frame is inserted and installed at the center of the damping bearing, a welding torch is inserted and installed at the front end of the connecting frame, a permanent magnet is fitted and installed at the rear end of the connecting frame, a limiting frame is fixedly installed above the receiving plate, and an electromagnet is fixedly installed at the center of the limiting frame; the worm can facilitate the worm gear to drive the transmission shaft to rotate.

[0009] As a preferred technical solution of the present utility model, the limiting magnets are symmetrically installed at the front and rear ends of the bottom plate with the center of the bottom plate as the reference, the racks are symmetrically installed above the bottom plate with the center of the bottom plate as the reference, and the limiting plates are symmetrically installed on the left and right sides of the bottom plate with the center of the bottom plate as the reference; the limiting magnets can limit the positions between the deck sheets.

[0010] As a preferred technical solution of the present utility model, a sliding connection is formed between the left and right ends of the transmission shaft and the limiting plate, a rotational connection is formed between the transmission shaft and the connecting plate through the fixed bearing, the gears and the rack are meshed with each other, a rotational connection is formed between the limiting shaft and the connecting plate through the fixed bearing, a sliding connection is formed between the limiting shaft and the limiting plate, and one side of the connecting plate is in contact with the limiting plate; the transmission shaft can drive the gears to rotate.

[0011] As a preferred technical solution of the present utility model, the driving motor is fixedly connected to the support plate through the support frame, and the rotating shaft of the driving motor is fixedly connected to the top end of the driving shaft in an inserted manner; the driving motor can drive the driving shaft to rotate, and the limiting shaft can prevent the connecting plate from rotating.

[0012] As a preferred technical solution of the present utility model, a rotational connection is formed between the upper end of the driving shaft and the support plate through a connecting bearing, and a rotational connection is formed between the lower end of the driving shaft and the receiving plate; the driving shaft can facilitate the driving motor to drive the worm gear to rotate.

[0013] As a preferred technical solution of the present utility model, the worm gear meshes with the worm, the connecting frame is rotatably connected to the receiving plate through a damping bearing, and the front end of the connecting frame is provided with an opening structure for fitting a welding torch; the worm gear can drive the worm to rotate.

[0014] As a preferred technical solution of the present utility model, the limiting frame is symmetrically installed above the receiving plate on the left and right with the center of the receiving plate as a reference, the permanent magnet is located between the limiting frames, and the electromagnet is symmetrically installed inside the limiting frames on the left and right sides above the receiving plate on the left and right with the center of the receiving plate as a reference; the limiting frame can limit the position of the electromagnet.

[0015] Compared with the prior art, the present utility model provides a deck sheet laying joint welding device, which has the following beneficial effects:

[0016] 1. Through the setting of the bottom plate in the present utility model, the limiting magnets are symmetrically installed at the front and rear ends of the bottom plate with the center of the bottom plate as a reference. During welding, the center of the bottom plate is located directly above the joint of the deck sheets, and the limiting magnets will adsorb the two side deck sheets. Since the position of the limiting magnets is restricted by the bottom plate, this method can keep the relative positions of the deck sheets fixed during the welding process, avoiding the joint width between the deck sheets from being too large due to the movement of the deck sheets during welding, which affects the welding operation.

[0017] 2. Through the setting of the connecting frame in the present utility model, the connecting frame is rotatably connected to the receiving plate through a damping bearing, the welding torch is fixed at the front end of the connecting frame, the distance between the bottom end of the welding torch and the bottom surface of the bottom plate is fixed. At the same time, the limiting frame is symmetrically installed above the receiving plate on the left and right with the center of the receiving plate as a reference, the permanent magnet is located between the limiting frames, and the electromagnet is symmetrically installed inside the limiting frames on the left and right sides above the receiving plate on the left and right with the center of the receiving plate as a reference. By adjusting the current direction, the magnetic poles of the two side electromagnets are opposite, the permanent magnet will have the same magnetic pole as one side electromagnet and the opposite magnetic pole to the other side electromagnet. The connecting frame will be driven by the permanent magnet to rotate with the center of the damping bearing as a reference to change the position of the welding torch. By adjusting the current direction to exchange the magnetic poles of the left and right side electromagnets, the permanent magnet drives the connecting frame to rotate clockwise and counterclockwise alternately, so that the welding torch moves left and right at the joint. And the worm gear meshes with the worm. When the driving motor drives the worm gear to drive the worm to rotate through the driving shaft, the worm will drive the transmission shaft to rotate. Since the gear meshes with the rack, the transmission shaft will drive the gear to rotate when rotating, and the position of the connecting plate will move forward with the rotation of the gear, so that the welding torch moves forward in a "Z" shape along the joint. This method can improve the fluidity of the metal melted by the welding torch and avoid defects such as pores and slag inclusions in the weld seam. Description of the Drawings

[0018] Figure 1It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the connection structure between the base plate and the transmission shaft of the utility model;

[0020] Figure 3 This is a schematic diagram of the installation structure of the connecting plate of the utility model;

[0021] Figure 4 This is a schematic diagram of the worm gear installation structure of the utility model;

[0022] Figure 5 This is a schematic diagram of the installation structure of the connecting frame of the utility model;

[0023] Among them: 1. Base plate; 11. Limiting magnet; 12. Rack; 13. Limiting plate; 14. Transmission shaft; 15. Gear; 16. Worm; 17. Fixed bearing; 18. Connecting plate; 19. Limiting shaft; 2. Support plate; 21. Support frame; 22. Drive motor; 23. Drive shaft; 24. Connecting bearing; 25. Worm gear; 26. Adapter plate; 27. Damping bearing; 28. Connecting frame; 29. Welding gun; 210. Permanent magnet; 211. Limiting frame; 212. Electromagnet. DETAILED DESCRIPTION

[0024] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0025] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] See alsoFigure 1 - Figure 5 In this embodiment, a deck plate laying joint welding device includes: a bottom plate 1, a limiting magnet 11 is fitted and installed above the bottom plate 1, a rack 12 is fitted and installed above the bottom plate 1, a limiting plate 13 is fixedly installed above the bottom plate 1, a transmission shaft 14 is inserted and installed above the limiting plate 13, gears 15 are inserted and installed at both ends of the transmission shaft 14, a worm 16 is inserted and installed at the center of the transmission shaft 14, a fixed bearing 17 is inserted and installed outside the transmission shaft 14, a connecting plate 18 is fitted and installed outside the fixed bearing 17, and a limiting shaft 19 is movably installed at the front end of the connecting plate 18.

[0028] The limiting magnets 11 are symmetrically installed at the front and rear ends of the bottom plate 1 with the center of the bottom plate 1 as the reference, the rack 12 is symmetrically installed above the bottom plate 1 with the center of the bottom plate 1 as the reference, and the limiting plates 13 are symmetrically installed on the left and right sides of the bottom plate 1 with the center of the bottom plate 1 as the reference.

[0029] A sliding connection is formed between the left and right ends of the transmission shaft 14 and the limiting plates 13, a rotational connection is formed between the transmission shaft 14 and the connecting plate 18 through the fixed bearing 17, the gears 15 and the rack 12 are meshed with each other, a rotational connection is formed between the limiting shaft 19 and the connecting plate 18 through the fixed bearing 17, a sliding connection is formed between the limiting shaft 19 and the limiting plates 13, and one side of the connecting plate 18 contacts the limiting plates 13.

[0030] Specifically, the bottom plate 1 can support the limiting plates 13, the limiting magnets 11 can limit the positions between the deck plates, the rack 12 can facilitate the displacement of the gears 15 during rotation, the limiting plates 13 can limit the position of the transmission shaft 14, the transmission shaft 14 can drive the gears 15 to rotate, the gears 15 can adjust the position of the connecting plate 18 during rotation, the worm 16 can facilitate the rotation of the transmission shaft 14 driven by the worm gear 25, the fixed bearing 17 can facilitate the rotation of the transmission shaft 14, the connecting plate 18 can limit the position of the support plate 2, and the limiting shaft 19 can prevent the connecting plate 18 from rotating.

[0031] A support plate 2 is fixedly installed above the bottom plate 1, a support frame 21 is fixedly installed above the support plate 2, a driving motor 22 is fixedly installed at the center of the support frame 21, a driving shaft 23 is inserted and installed below the driving motor 22, a worm gear 25 is fitted and installed at the center of the driving shaft 23, a receiving plate 26 is fixedly installed below the connecting plate 18, a damping bearing 27 is fitted and installed at the front side of the receiving plate 26, a connecting frame 28 is inserted and installed at the center of the damping bearing 27, a welding torch 29 is inserted and installed at the front end of the connecting frame 28, a permanent magnet 210 is fitted and installed at the rear end of the connecting frame 28, a limiting frame 211 is fixedly installed above the receiving plate 26, and an electromagnet 212 is fixedly installed at the center of the limiting frame 211.

[0032] The driving motor 22 is fixedly connected to the support plate 2 through the support frame 21, and the rotating shaft of the driving motor 22 is fixedly connected to the top end of the driving shaft 23 in an inserted manner.

[0033] The driving shaft 23 is rotatably connected to the support plate 2 through the upper end of the connecting bearing 24 and is rotatably connected to the receiving plate 26 through the lower end.

[0034] The worm gear 25 meshes with the worm 16. The connecting frame 28 is rotatably connected to the receiving plate 26 through the damping bearing 27, and an opening structure for fitting the welding torch 29 is provided at the front end of the connecting frame 28.

[0035] The limiting frame 211 is symmetrically installed above the receiving plate 26 with the center of the receiving plate 26 as the reference. The permanent magnet 210 is located between the limiting frames 211. The electromagnet 212 is symmetrically installed inside the limiting frames 211 on the left and right sides above the receiving plate 26 with the center of the receiving plate 26 as the reference and is mirror-symmetrical left and right.

[0036] Specifically, the support plate 2 can support the support frame 21. The support frame 21 can facilitate the fixed connection between the driving motor 22 and the support plate 2. The driving shaft 23 can facilitate the driving motor 22 to drive the worm gear 25 to rotate. The worm gear 25 can drive the worm 16 to rotate. The receiving plate 26 can limit the position of the lower end of the driving shaft 23. The damping bearing 27 can limit the rotation speed of the connecting frame 28. The connecting frame 28 can limit the position of the welding torch 29. The welding torch 29 can facilitate the welding operation. The permanent magnet 210 can drive the connecting frame 28 to rotate. The limiting frame 211 can limit the position of the electromagnet 212. The electromagnet 212 can convert the magnetic pole according to the current direction to attract and repel the permanent magnet 210.

[0037] In use, the limiting magnets 11 are symmetrically installed at the front and rear ends of the bottom plate 1 with the center of the bottom plate 1 as the reference. During welding, the center of the bottom plate 1 is positioned directly above the seam of the deck plates. The limiting magnets 11 will adsorb the two side deck plates. Since the positions of the limiting magnets 11 are restricted by the bottom plate 1, this method can keep the relative positions of the deck plates fixed during the welding process, avoiding the seam width between the deck plates from being too large due to the movement of the deck plates during welding, which may affect the welding operation. The connecting frame 28 is rotatably connected to the receiving plate 26 through the damping bearing 27. The welding torch 29 is fixed to the front end of the connecting frame 28. The distance between the bottom end of the welding torch 29 and the bottom surface of the bottom plate 1 is fixed. At the same time, the limiting frames 211 are symmetrically installed above the receiving plate 26 with the center of the receiving plate 26 as the reference. The permanent magnet 210 is located between the limiting frames 211. The electromagnets 212 are symmetrically installed inside the limiting frames 211 on the left and right sides above the receiving plate 26 with the center of the receiving plate 26 as the reference and are mirror-symmetrical left and right. By adjusting the current direction, the magnetic poles of the two side electromagnets 212 are opposite. The permanent magnet 210 will have the same magnetic pole as one side electromagnet 212 and the opposite magnetic pole to the other side electromagnet 212. The connecting frame 28 will be driven by the permanent magnet 210 to rotate with the center of the damping bearing 27 as the reference to change the position of the welding torch 29. By adjusting the current direction to swap the magnetic poles of the left and right side electromagnets 212, the permanent magnet 210 drives the connecting frame 28 to rotate clockwise and counterclockwise alternately, so that the welding torch 29 moves left and right at the seam. Moreover, the worm gear 25 meshes with the worm 16. When the driving motor 22 drives the worm gear 25 to drive the worm 16 to rotate through the driving shaft 23, the worm 16 will drive the transmission shaft 14 to rotate. Since the gear 15 meshes with the rack 12, the transmission shaft 14 will drive the gear 15 to rotate during rotation, and the position of the connecting plate 18 will move forward with the rotation of the gear 15, so that the welding torch 29 moves forward in a "Z" shape along the seam. This method can improve the fluidity of the metal melted by the welding torch 29 and avoid defects such as pores and slag inclusions in the weld seam.

[0038] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A deck plate laying joint welding device, characterized in that, Comprising: A bottom plate (1), a limiting magnet (11) is fitted and installed above the bottom plate (1), a rack (12) is fitted and installed above the bottom plate (1), a limiting plate (13) is fixedly installed above the bottom plate (1), a transmission shaft (14) is inserted and installed above the limiting plate (13), gears (15) are inserted and installed at both ends of the transmission shaft (14), a worm (16) is inserted in the center of the transmission shaft (14), a fixed bearing (17) is inserted on the outer side of the transmission shaft (14), a connecting plate (18) is fitted and installed on the outer side of the fixed bearing (17), a limiting shaft (19) is movably installed at the front end of the connecting plate (18), a support plate (2) is fixedly installed above the bottom plate (1), a support frame (21) is fixedly installed above the support plate (2), a driving motor (22) is fixedly installed at the center of the support frame (21), a driving shaft (23) is inserted below the driving motor (22), a worm gear (25) is fitted and installed at the center of the driving shaft (23), a receiving plate (26) is fixedly installed below the connecting plate (18), a damping bearing (27) is fitted and installed on the front side of the receiving plate (26), a connecting frame (28) is inserted at the center of the damping bearing (27), a welding torch (29) is inserted at the front end of the connecting frame (28), a permanent magnet (210) is fitted and installed at the rear end of the connecting frame (28), a limiting frame (211) is fixedly installed above the receiving plate (26), and an electromagnet (212) is fixedly installed at the center of the limiting frame (211).

2. The seam welding device for deck sheet laying according to claim 1, wherein: The limiting magnets (11) are symmetrically installed at the front and rear ends of the bottom plate (1) with the center of the bottom plate (1) as the reference, the racks (12) are symmetrically installed above the bottom plate (1) with the center of the bottom plate (1) as the reference, and the limiting plates (13) are symmetrically installed on the left and right sides of the bottom plate (1) with the center of the bottom plate (1) as the reference.

3. The seam welding device for deck sheet laying according to claim 1, wherein: A sliding connection is formed between the left and right ends of the transmission shaft (14) and the limiting plate (13), a rotational connection is formed between the transmission shaft (14) and the connecting plate (18) through the fixed bearing (17), the gears (15) and the racks (12) are meshed with each other, a rotational connection is formed between the limiting shaft (19) and the connecting plate (18) through the fixed bearing (17), a sliding connection is formed between the limiting shaft (19) and the limiting plate (13), and one side of the connecting plate (18) is in contact with the limiting plate (13).

4. The seam welding device for deck sheet laying according to claim 1, wherein: The driving motor (22) is fixedly connected to the support plate (2) through the support frame (21), and the rotating shaft of the driving motor (22) is fixedly connected to the top end of the driving shaft (23) in an inserted manner.

5. A deck sheet laying joint welding device according to claim 1, characterized in that: The driving shaft (23) is rotationally connected to the support plate (2) through the upper end of the connecting bearing (24) and is rotationally connected to the receiving plate (26) through the lower end.

6. A deck sheet laying joint welding device according to claim 1, characterized in that: The worm gear (25) meshes with the worm (16). The connecting frame (28) is rotationally connected to the receiving plate (26) through the damping bearing (27). An opening structure for fitting the welding torch (29) is provided at the front end of the connecting frame (28).

7. A deck sheet laying joint welding device according to claim 1, characterized in that: The limiting frame (211) is symmetrically installed above the receiving plate (26) with the center of the receiving plate (26) as the reference. The permanent magnet (210) is located between the limiting frames (211). The electromagnet (212) is symmetrically installed inside the limiting frames (211) on the left and right sides above the receiving plate (26) with the center of the receiving plate (26) as the reference and is mirror-symmetrical left and right.

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