Cutting and grinding all-in-one machine
The integrated cutting and grinding machine addresses inefficiencies in existing equipment by enabling simultaneous cutting and grinding on a single device, improving production efficiency and reducing labor intensity.
Patent Information
- Application Number
- CN202421693523.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-17
AI Technical Summary
The existing plate processing equipment cannot be integrated between cutting and grinding, resulting in inefficient production and increased labor intensity for workers.
A cutting and grinding integrated machine is designed, integrating the cutting device and processing device on the same equipment, and controlling the cutting and grinding process through the main control module, so as to realize the cutting and grinding of the board on the same equipment.
It improves production efficiency, reduces workers' labor intensity, reduces the need for workpiece transfer and repositioning, and avoids the generation of bad products.
Smart Images
Figure CN223098552U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sheet processing equipment, in particular to a cutting and grinding integrated machine. Background Art
[0002] Current sheet processing equipment generally can only cut sheets as described in the technical solution of Chinese Patent Application No. CN2019210844476, titled "An Automatic Water Jet Machine Tool". During the production process, the cut surface of the sheet is rough and burr - bearing, so that the cut sheet still needs to be polished and refined. Currently, there is no sheet processing equipment that integrates cutting and grinding. Therefore, the sheet cut by the cutting equipment needs to be transferred to the grinding equipment for grinding, which is extremely inconvenient, time - consuming, and has low production efficiency. Moreover, after the worker transfers the workpiece, re - positioning is required, which not only easily produces defective products but also increases the labor intensity of the worker. Summary of the Utility Model
[0003] The purpose of the utility model is to provide a cutting and grinding integrated machine, which has the advantages of simple structure, scientific design, can cut and grind the sheet without transferring the sheet, greatly improves the production efficiency and can reduce the labor intensity of workers.
[0004] The technical solution of the utility model is realized as follows: A cutting and grinding integrated machine includes a workbench, a crossbeam, a front - and - rear moving device, a cutting device, and a main control module; the workbench is provided with a working surface; the crossbeam is installed on the workbench through the front - and - rear moving device, and the crossbeam is above the working surface; the length direction of the crossbeam is parallel to the working surface, the length direction of the crossbeam is the left - and - right direction, the direction perpendicular to the left - and - right direction and parallel to the working surface is the front - and - rear direction, and the direction perpendicular to both the left - and - right direction and the front - and - rear direction is the up - and - down direction; the crossbeam can move back and forth relative to the workbench through the front - and - rear moving device; the cutting device is movably installed on the crossbeam in the left - and - right direction, and both the cutting device and the front - and - rear moving device are electrically connected to the main control module; particularly, it further includes a processing device; the processing device is installed on the crossbeam, and the processing device and the cutting device are distributed left - and - right; the processing device includes a tool magazine and a spindle; the spindle can move left - and - right along the crossbeam and can move up - and - down relative to the crossbeam, the rotation axis of the spindle is perpendicular to the working surface, and a pneumatic clamping mouth is provided at the bottom of the spindle; the tool magazine can move back and forth relative to the crossbeam, and a tool holder is installed at the front end of the tool magazine; the tool holder is provided with a tool clamping mouth with a front - end opening, and the opening - and - closing direction of the tool clamping mouth is parallel to the working surface; the processing device is electrically connected to the main control module, so that the main control module can control the actions of the tool magazine and the spindle.
[0005] In this solution, a cutting device and a processing device are both provided on the cross beam. When in use, after the plate is installed on the working surface, the main control module is manipulated to first control the cutting device to cut the plate through the built-in processing program. After the cutting process is completed, the main control module controls the cutting device to move to one end of the cross beam. Then, the main control module controls the processing device to work. A tool is installed on the tool clamping port of the tool holder in the tool magazine. The tool consists of a tool shank and a grinding head installed on the tool shank. Different grinding heads can process surfaces with different roughnesses. The main shaft cooperates with the tool magazine so that the pneumatic clamping port of the main shaft can clamp a predetermined tool. The pneumatic clamping port of the main shaft clamps the tool shank. Then, the main control module controls the main shaft to act to grind and process the plate. This solution can realize the cutting and grinding functions on the same device without transferring the workpiece, greatly improving the production efficiency and reducing the labor intensity of workers.
[0006] Further, left and right slide rails and a rack are installed on the top surface of the cross beam; the left and right slide rails and the rack are arranged side by side in the front-rear direction, and the length directions of the left and right slide rails and the rack are all arranged in the left-right direction; the cutting device and the processing device each include a moving seat and a moving motor; the moving seats of the cutting device and the processing device are both slidably connected to the left and right slide rails; the moving motors of the cutting device and the processing device are both installed on their respective moving seats, and gears meshing with the rack are installed on the rotating shafts of the moving motors of the cutting device and the processing device. The moving motors of the cutting device and the processing device are both electrically connected to the main control module.
[0007] Further, the cutting device and the processing device each further include a lifting seat and a lifting driving mechanism; the lifting seats of the cutting device and the processing device are both installed on the moving seats through the lifting driving mechanism; a cutting tool head is installed on the lifting seat of the cutting device; the main shaft is installed on the lifting seat of the processing device.
[0008] Further, the lifting driving mechanisms of the cutting device and the processing device each include a lifting slide rail, a lifting motor, a lead screw, and a lead screw nut; the lifting slide rails and the lifting motors of the cutting device and the processing device are both fixed on their respective moving seats; the two ends of the lead screw of the cutting device and the processing device are rotatably installed on their respective moving seats, and the length direction of the lifting slide rail and the rotation axis of the lead screw are both arranged in the up-down direction; the lifting motors of the cutting device and the processing device are both electrically connected to the main control module, and the lifting motors of the cutting device and the processing device are used to drive the respective lead screws to rotate; the lead screw nuts of the cutting device and the processing device are matched and threadedly connected with their respective lead screws; the lifting seats of the cutting device and the processing device are slidably installed on their respective lifting slide rails, and the lifting seats of the cutting device and the processing device are both fixedly connected to their respective lead screw nuts.
[0009] Further, the processing device further includes a front-back slide rail and a cylinder; the front-back slide rail is fixed to the bottom surface of the cross beam, and the length direction of the front-back slide rail is arranged along the front-back direction; the tool magazine is slidably mounted on the front-back slide rail; the cylinder is mounted on the cross beam, electrically connected to the main control module, the cylinder is located behind the tool magazine, and the piston rod of the cylinder is connected to the tool magazine to push the tool magazine to move back and forth.
[0010] Further, the number of tool holders is at least 2, and all the tool holders are arranged along the left-right direction.
[0011] Further, the tool magazine is arranged close to the end of the cross beam.
[0012] Further, a flipping mechanism is also installed on the workbench; the flipping mechanism is electrically connected to the main control module.
[0013] The beneficial effects of the present utility model: It has the advantages of simple structure, scientific design, can cut and polish the plate without transferring the plate, greatly improves the production efficiency and can reduce the labor intensity of workers. Description of the Drawings
[0014] Figure 1 It is the front view structural schematic diagram of the embodiment.
[0015] Figure 2 It is Figure 1 The enlarged structural schematic diagram of part A in
[0016] Figure 3 It is the top view structural schematic diagram of the embodiment.
[0017] Figure 4 It is Figure 3 The structural schematic diagram of the cutting device and the processing device mounted on the cross beam after being cut along the B-B direction in
[0018] Figure 5 It is the three-dimensional structural schematic diagram of the embodiment.
[0019] Figure 6 It is Figure 5 The enlarged structural schematic diagram of part C in
[0020] Description of the reference numerals: 1 - workbench; 2 - cross beam; 21 - left-right slide rail; 22 - rack; 3 - cutting device; 31 - cutting tool head; 4 - processing device; 41 - tool magazine; 42 - main shaft; 43 - tool holder; 44 - tool clamping port; 45 - front-back slide rail; 46 - cylinder; 5 - moving seat; 6 - moving motor; 61 - gear; 7 - lifting seat; 8 - lifting drive mechanism; 81 - lifting slide rail; 82 - lifting motor; 83 - lead screw; 9 - flipping mechanism; 10 - tool; 101 - tool shank; 102 - grinding head. Detailed Embodiments
[0021] such as Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6As shown in the figure, a cutting and grinding integrated machine of this embodiment includes a workbench 1, a cross beam 2, a front and rear moving device, a cutting device 3 and a main control module; the workbench 1 is provided with a working surface; the cross beam 2 is installed on the workbench 1 through the front and rear moving device, and the cross beam 2 is above the working surface; the length direction of the cross beam 2 is parallel to the working surface, the length direction of the cross beam 2 is the left and right direction, the direction perpendicular to the left and right direction and parallel to the working surface is the front and rear direction, and the direction perpendicular to both the left and right direction and the front and rear direction is the up and down direction; the cross beam 2 can move back and forth relative to the workbench 1 through the front and rear moving device, and the structure of the front and rear moving device that causes the cross beam 2 to move back and forth is the same as the structure that drives the transverse guide rail to move back and forth in the technical solution described in the background art, which will not be elaborated here; the cutting device 3 is installed on the cross beam 2 so as to be movable left and right, and both the cutting device 3 and the front and rear moving device are electrically connected to the main control module (the main control module is not shown in the drawings); in order to achieve the purpose of this embodiment, this embodiment further includes a processing device 4; the processing device 4 is installed on the cross beam 2, and the processing device 4 and the cutting device 3 are distributed left and right; the processing device 4 includes a tool magazine 41 and a main shaft 42; the structure of the main shaft 42 is the same as the main shaft structure on the existing CNC machining center, the main shaft 42 can move left and right along the cross beam 2 and can move up and down relative to the cross beam 2, the rotation axis of the main shaft 42 is perpendicular to the working surface, and an air-operated clamping opening is provided at the bottom of the main shaft 42; the tool magazine 41 can move back and forth relative to the cross beam 2, and 3 tool holders 43 are installed at the front end of the tool magazine 41, and the 3 tool holders 43 are arranged along the left and right direction; the tool holder 43 is provided with a tool clamping opening 44 with a front opening, the opening and closing direction of the tool clamping opening 44 is parallel to the working surface, and the tool clamping opening 44 of the tool holder 43 is used to clamp a tool 10, the tool 10 is composed of a tool shank 101 and a grinding head 102 installed on the tool shank 101, different grinding heads 102 can process surfaces with different roughnesses, the tool shank 101 used in this embodiment is the same as the tool shank used in the existing CNC machining center, and the tool clamping opening 44 of the tool holder 43 specifically clamps the tool shank 101; the processing device 4 is electrically connected to the main control module, so that the main control module can control the actions of the tool magazine 41 and the main shaft 42. In such a design, when in use, after the plate is installed on the working surface, the main control module is manipulated to first control the cutting device 3 to perform cutting treatment on the plate through the built-in processing program. After the cutting process is completed, the main control module controls the cutting device 3 to move to one end of the cross beam 2, and then the main control module controls the processing device 4 to work, so that the main shaft 42 and the tool magazine 41 cooperate to enable the air-operated clamping opening of the main shaft 42 to clamp a predetermined tool 10. The air-operated clamping opening of the main shaft 42 clamps the tool shank 101, and then the main control module controls the main shaft 42 to act to perform grinding processing on the plate. This cutting and grinding integrated machine can realize the cutting and grinding functions, without the need to transfer the workpiece, greatly improving the production efficiency and reducing the labor intensity of workers.
[0022] In order to reduce the production cost and reduce the weight of the product, such asFigure 1 , Figure 3 , Figure 4 As shown in Figure 4 , on the top surface of the cross beam 2, left and right slide rails 21 and a rack 22 are installed; the left and right slide rails 21 and the rack 22 are arranged side by side in the front-back direction, and the length directions of both the left and right slide rails 21 and the rack 22 are arranged in the left-right direction; the cutting device 3 and the processing device 4 each include a moving seat 5 and a moving motor 6; the moving seats 5 of the cutting device 3 and the processing device 4 are each slidably connected to the left and right slide rails 21; the moving motors 6 of the cutting device 3 and the processing device 4 are each installed on their respective moving seats 5, and gears 61 meshing with the rack 22 are each installed on the rotating shafts of the moving motors 6 of the cutting device 3 and the processing device 4, and the moving motors 6 of the cutting device 3 and the processing device 4 are each electrically connected to the main control module. With such a design, the cutting device 3 and the processing device 4 share the left and right slide rails 21 and the rack 22, enabling the cutting device 3 and the processing device 4 to independently achieve left and right movement while using fewer components, which is beneficial to reducing production costs and the weight of the product.
[0023] In order to make the structures of the cutting device 3 and the processing device 4 more reasonable, as Figure 1 , Figure 3 , Figure 4 shown, the cutting device 3 and the processing device 4 each further include a lifting seat 7 and a lifting drive mechanism 8; the lifting seats 7 of the cutting device 3 and the processing device 4 are each installed on the moving seat 5 through the lifting drive mechanism 8; a cutting tool head 31, which is a water jet tool head, is installed on the lifting seat of the cutting device 3; and the main shaft 42 is installed on the lifting seat 7 of the processing device 4.
[0024] Furthermore, as Figure 1 , Figure 3 , Figure 4As shown in the figure, the lifting drive mechanisms 8 of the cutting device 3 and the processing device 4 each include a lifting slide rail 81, a lifting motor 82, a lead screw 83, and a lead screw nut (the lifting drive mechanism, the moving seat, and the moving motor of the cutting device 3 are not shown in the attached drawings); the lifting slide rails 81 and the lifting motors 82 of the cutting device 3 and the processing device 4 are respectively fixed on their own moving seats 5; both ends of the lead screw 83 of the cutting device 3 and the processing device 4 are rotatably installed on their own moving seats 5, and the length direction of the lifting slide rail 81 and the rotation axis of the lead screw 83 are both arranged in the vertical direction; the lifting motors 82 of the cutting device 3 and the processing device 4 are respectively electrically connected to the main control module, and the lifting motors 82 of the cutting device 3 and the processing device 4 are used to drive their own lead screws 83 to rotate; the lead screw nuts of the cutting device 3 and the processing device 4 are respectively matched and threadedly connected with their own lead screws 83 (the lead screw nuts are not shown in the attached drawings); the lifting seats 7 of the cutting device 3 and the processing device 4 are respectively slidably installed on their own lifting slide rails 81, and the lifting seats 7 of the cutting device 3 and the processing device 4 are respectively fixedly connected to their own lead screw nuts. When the lifting drive mechanisms 8 of the cutting device 3 and the processing device 4 are working, only by controlling the lifting motor 82 to make the lead screw 83 rotate forward or backward, the lead screw nut and the lifting seat 7 can move up and down together.
[0025] In order to enable the tool magazine 41 of the processing device 4 to move back and forth, as Figure 1 , Figure 3 , Figure 4 shown, the processing device 4 further includes a front-back slide rail 45 and a cylinder 46; the front-back slide rail 45 is fixed on the bottom surface of the cross beam 2, and the length direction of the front-back slide rail 45 is arranged in the front-back direction; the tool magazine 41 is slidably installed on the front-back slide rail 45; the cylinder 46 is installed on the cross beam 2, the cylinder 46 is electrically connected to the main control module, the cylinder 46 is located behind the tool magazine 41, and the piston rod of the cylinder 46 is connected to the tool magazine 41 to push the tool magazine 41 to move back and forth. When such a structure is used, as Figure 5 , Figure 6 shown, if a tool change is required, the machining program in the main control module will cause the main shaft 42 to move, so that the main shaft 42 drives the tool 10 on it to move in front of a specific and vacant tool holder 43. Then the tool magazine 41 moves forward, so that the tool clamping port 44 of the tool holder 43 clamps the tool 10 on the main shaft 42. Then the pneumatic clamping port of the main shaft 42 releases the tool 10. Then the main shaft 42 rises and moves above the tool 10 to be used in the next machining process. Finally, the main shaft 42 descends so that the pneumatic clamping port clamps the tool 10. After the main shaft 42 clamps the tool 10, the tool magazine 41 will move backward to disengage the tool holder 43 from the tool 10 selected by the main shaft 42, thus realizing a tool change.
[0026] In order to make the structure of this cutting and grinding integrated machine more reasonable, asFigure 1 , Figure 3 , Figure 5 As shown in Figure 5 , the tool magazine 41 is provided near the end of the cross beam 2.
[0027] To make the integrated cutting and grinding machine more convenient to use, as Figure 3 shown, a flipping mechanism 9 is also installed on the workbench 1; the flipping mechanism 9 is electrically connected to the main control module. The flipping mechanism 9 of this integrated cutting and grinding machine is the same as the technical solution described in Chinese Patent Application No. CN2021223607141, titled "A Hydraulic Flipping Structure", and will not be elaborated here.
Claims
1. A cutting and grinding integrated machine, comprising a workbench, a cross beam, a front and rear moving device, a cutting device and a main control module; the workbench is provided with a working surface; the cross beam is installed on the workbench through the front and rear moving device, and the cross beam is above the working surface; the length direction of the cross beam is parallel to the working surface, the length direction of the cross beam is the left and right direction, the direction perpendicular to the left and right direction and parallel to the working surface is the front and rear direction, and the direction perpendicular to both the left and right direction and the front and rear direction is the up and down direction; the cross beam can move back and forth relative to the workbench through the front and rear moving device; the cutting device is movably installed on the cross beam in the left and right direction, and both the cutting device and the front and rear moving device are electrically connected to the main control module; characterized in that: It further includes a processing device; the processing device is installed on the crossbeam, and the processing device and the cutting device are distributed left and right; the processing device includes a tool magazine and a spindle; the spindle can move left and right along the crossbeam and can move up and down relative to the crossbeam, the rotation axis of the spindle is perpendicular to the working surface, and a pneumatic clamping opening is provided at the bottom of the spindle; the tool magazine can move back and forth relative to the crossbeam, and a tool holder is installed at the front end of the tool magazine; the tool holder is provided with a tool clamping opening with a front opening, and the opening and closing direction of the tool clamping opening is parallel to the working surface; the processing device is electrically connected to the main control module, so that the main control module can control the actions of the tool magazine and the spindle.
2. The one-piece cutting and grinding machine according to claim 1, wherein: On the top surface of the crossbeam, a left and right slide rail and a rack are installed; the left and right slide rail and the rack are arranged side by side in the front and rear direction, and the length directions of both the left and right slide rail and the rack are arranged in the left and right direction; the cutting device and the processing device each include a moving seat and a moving motor; the moving seats of the cutting device and the processing device are both slidably connected to the left and right slide rail; the moving motors of the cutting device and the processing device are both installed on their respective moving seats, and gears meshing with the rack are installed on the rotating shafts of the moving motors of the cutting device and the processing device respectively, and the moving motors of the cutting device and the processing device are both electrically connected to the main control module.
3. The one-piece cutting and grinding machine according to claim 2, characterized in that: The cutting device and the processing device each further include a lifting seat and a lifting drive mechanism; the lifting seats of the cutting device and the processing device are both installed on the moving seat through the lifting drive mechanism; a cutting tool head is installed on the lifting seat of the cutting device; the spindle is installed on the lifting seat of the processing device.
4. A grinding and cutting integrated machine according to claim 3, characterized in that: The lifting drive mechanisms of the cutting device and the processing device each include a lifting slide rail, a lifting motor, a lead screw and a lead screw nut; the lifting slide rails and the lifting motors of the cutting device and the processing device are both fixed on their respective moving seats; the two ends of the lead screw of the cutting device and the processing device are rotatably installed on their respective moving seats, the length direction of the lifting slide rail and the rotation axis of the lead screw are both arranged in the up and down direction; the lifting motors of the cutting device and the processing device are both electrically connected to the main control module, and the lifting motors of the cutting device and the processing device are used to drive the rotation of their respective lead screws; the lead screw nuts of the cutting device and the processing device are threadedly connected with their respective lead screws in a matching manner; the lifting seats of the cutting device and the processing device are both slidably installed on their respective lifting slide rails, and the lifting seats of the cutting device and the processing device are both fixedly connected to their respective lead screw nuts.
5. A grinding and cutting integrated machine according to claim 1, characterized in that: The processing device further includes a front and rear slide rail and a cylinder; the front and rear slide rail is fixed on the bottom surface of the crossbeam, and the length direction of the front and rear slide rail is arranged in the front and rear direction; the tool magazine is slidably installed on the front and rear slide rail; the cylinder is installed on the crossbeam, the cylinder is electrically connected to the main control module, the cylinder is behind the tool magazine, and the piston rod of the cylinder is connected to the tool magazine to push the tool magazine to move back and forth.
6. The one-piece cutting and grinding machine according to claim 1, wherein: The number of tool holders is at least 2, and all the tool holders are arranged in a row in the left and right direction.
7. A cutting and grinding integrated machine according to claim 1, characterized in that: The tool magazine is arranged near the end of the crossbeam.
8. A cutting and grinding integrated machine according to claim 1, characterized in that: A flipping mechanism is further installed on the workbench; the flipping mechanism is electrically connected to the main control module.