Fixing device for manufacturing needle latch hole

The spiral rod-based needle tongue hole manufacturing fixture addresses uneven force distribution and low efficiency by evenly distributing force and enabling simultaneous punching, preventing deformation and breakage, thus enhancing manufacturing speed.

CN223098562UActive Publication Date: 2025-07-15YANTAI XINCHENG NEEDLE MFG CO LTD
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Patent Information

Application Number
CN202422329496.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-07-15
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

The existing needle tongue hole manufacturing device has a small force area when the knitting needle is fixed, which can easily lead to deformation or breakage of the knitting needle and low drilling efficiency.

Method used

The screw rod is used to transport two tissue needles, and the knitting needles are pressed and punched through the hydraulic rod and the motor-driven press block. Combined with the pressing holes of different sizes on the mold, the flexible adjustment and automated production of the knitting needle tongue holes are achieved.

Benefits of technology

The stress area of the knitting needle is increased to avoid deformation or breakage, improve the drilling efficiency and flexibility, and realize the diversified processing of the tongue holes of the knitting needle.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a needle latch hole manufacturing fixing device which comprises a support, a shell fixedly connected to the support, two sets of screw rods rotationally connected to the inner wall of the shell and symmetrically arranged, a limiting rod fixedly connected to the inner wall of the shell and arranged at the upper ends of the screw rods, and a needle storage hopper fixedly connected to one end of the shell. A supporting rod is arranged in the middle of the shell and fixedly connected to the inner wall of the shell, a sliding way is formed in one side of the supporting rod, a pressing plate is slidably connected into the sliding way, a cutting plate is arranged at the other end of the shell and slidably connected to the shell, and a second hydraulic rod is fixedly connected to the upper end of the shell. The middle of the lower end of the cutting plate is fixedly connected with a blade, and the middle of the inner wall of the shell is movably connected with a mold. The utility model has the advantages that two knitting needles are simultaneously conveyed through the screw rod, so that the stress area of the knitting needles is increased, the deformation of the knitting needles is avoided, and the punching speed is accelerated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of knitting needle manufacturing, and particularly relates to a fixing device for manufacturing a latch hole of a latch needle. Background Art

[0002] A knitting needle is a needle specifically used for embroidery. It is shorter and thinner than a general needle. It is not only a tool for the traditional folk art of embroidery but also an important tool for Sichuan embroidery, one of the four famous embroideries in China. When manufacturing a knitting needle, a hole needs to be punched at its latch. Therefore, a device for manufacturing a latch hole of a latch needle is required. Publication No.: CN211707872U relates to a tooling for manufacturing a latch hole of a latch needle, belonging to the technical field of latch punching tooling. It includes a die holder. A bottom die support is installed on the die holder. A bottom die mounting hole is arranged on the upper surface of the bottom die support. A punching bottom die is fixedly installed in the bottom die mounting hole. A punching hole for the punch to insert and cooperate is arranged at the center of the top of the punching bottom die. A punch is arranged directly above the punching bottom die. The punch is fixedly installed at the bottom of a sliding rod. The sliding rod is slidably installed inside a sleeve. The sleeve is fixedly installed on the die holder. A guiding mechanism is arranged between the sliding rod and the sleeve. The top of the sliding rod is connected to a power lifting part. A latch limiting block is also installed on the die holder. The vertical distance between the limiting surface of the latch limiting block and the center of the punching hole at the top of the punching bottom die is the distance from the center of the latch hole of the latch to the top of the latch, so as to solve the technical problems of poor processing quality of the latch in the prior art and easy breakage of the punch.

[0003] However, there are some problems in the prior art: The existing device for manufacturing a latch hole of a latch needle usually fixes the knitting needle on the device and then punches one end of it. The knitting needle is only stressed at the latch, and the stress area of the knitting needle is small, which easily causes deformation or fracture at the latch of the knitting needle. Moreover, the punching efficiency of the device is low and the manufacturing speed is slow. Therefore, we propose a fixing device for manufacturing a latch hole of a latch needle. Content of the Utility Model

[0004] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a fixing device for manufacturing a latch hole of a latch needle, which simultaneously conveys two knitting needles through a screw rod, thereby increasing the stress area of the knitting needle, avoiding deformation or fracture of the knitting needle, and accelerating the punching rate.

[0005] The utility model is realized as follows: A fixing device for manufacturing a latch hole of a latch needle includes a bracket. A housing is fixedly connected to the bracket. Two groups of screw rods are rotatably connected to the inner wall of the housing. The two groups of screw rods are symmetrically arranged. A limiting rod is fixedly connected to the inner wall of the housing. The limiting rod is arranged at the upper end of the screw rod. A needle storage hopper is fixedly connected to one end of the housing. A needle conveying pipe is fixedly connected to the lower end of the needle storage hopper. A punching assembly is arranged in the middle of the housing. A cutting assembly is arranged at the other end of the housing. A mold is movably connected to the middle of the inner wall of the housing. A control console is fixedly connected to one side of the bracket.

[0006] Optionally, a driving chamber is fixedly connected to one side of the outer shell. A first motor is fixedly connected to the inner wall of the driving chamber, and a screw rod is fixedly connected to the output end of the first motor.

[0007] Optionally, the punching component includes a support rod fixedly connected to the inner wall of the outer shell. A slideway is provided on one side of the support rod, and a pressing plate is slidably connected in the slideway.

[0008] Optionally, a first hydraulic rod is fixedly connected to the inner wall of the outer shell. The pressing plate is fixedly connected to the movable end of the first hydraulic rod, and a pressing block is movably connected to the lower end of the pressing plate.

[0009] Optionally, a chute is provided at the lower end of the pressing plate. The pressing block is slidably connected in the chute. A threaded rod is rotatably connected to the inner wall of the chute. A threaded hole is provided in the middle of the pressing block, and the threaded rod is rotatably connected in the threaded hole. A second motor is fixedly connected to one side of the pressing block, and the threaded rod is fixedly connected to the output end of the second motor.

[0010] Optionally, the cutting component includes a cutting plate slidably connected to the outer shell. A second hydraulic rod is fixedly connected to the upper end of the outer shell. The cutting plate is fixedly connected to the movable end of the second hydraulic rod, and a blade is fixedly connected to the middle of the lower end of the cutting plate.

[0011] Optionally, a number of pressing holes of different sizes are provided at the upper end of the mold, and the pressing holes correspond to the pressing blocks.

[0012] Optionally, a discharge port is provided on the outer wall of the outer shell. A discharge chute is fixedly connected to the inner wall of the discharge port. A storage box is fixedly connected to the support, and the storage box is located below the discharge chute.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. The present utility model can simultaneously convey two groups of knitting needles to be punched through the screw rod. When the knitting needles move above the mold, the first hydraulic rod will drive the pressing plate downward, so that the pressing block moves downward to press and punch the middle of the knitting needles. In this way, the stress area of the knitting needles increases, avoiding the situation that one end of the knitting needles is stressed greatly and is prone to deformation or breakage.

[0015] 2. The present utility model uses a screw rod for conveying. The distance of the helix on the screw rod is adapted to the knitting needles, and limiting rods are fixedly connected to the screw rod. While the fixing structure is simple, the knitting needles will not easily be misaligned or dropped during conveying and punching.

[0016] 3. The present utility model is provided with multiple groups of pressing holes of different sizes on the mold, and the second motor can be driven to rotate the threaded rod, so that the pressing block moves. When the pressing block moves to different pressing holes, the sizes of the holes punched in the latch tongues of the knitting needles are different, and the size of the latch tongue holes of the knitting needles can be adjusted according to one's own needs.

[0017] 4. The utility model can punch two tissue needles simultaneously, and the knitting needles in the needle storage hopper can automatically enter the device through the needle feeding tube, improving the punching efficiency.

[0018] Other features and advantages of the present utility model will become clear from the following detailed description of the exemplary embodiments of the present utility model with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic structural diagram provided by the present utility model;

[0020] Figure 2 is a cross-sectional view of the outer shell provided by the present utility model;

[0021] Figure 3 is a cross-sectional view of the support rod provided by the present utility model;

[0022] Figure 4 is a cross-sectional view of the pressing plate provided by the present utility model;

[0023] Figure 5 is a schematic diagram of the cutting plate provided by the present utility model.

[0024] In the figure: 1, support; 2, outer shell; 3, screw rod; 4, limit rod; 5, needle storage hopper; 6, needle feeding tube; 7, punching assembly; 701, support rod; 702, pressing plate; 703, first hydraulic rod; 704, pressing block; 8, cutting assembly; 801, cutting plate; 802, second hydraulic rod; 803, blade; 9, mold; 10, drive chamber; 11, first motor; 12, threaded rod; 13, second motor; 14, discharge chute; 15, storage tank; 16, control console. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] In order to further understand the content, features and effects of the present utility model, the following embodiments are cited and described in detail in conjunction with the accompanying drawings as follows.

[0026] As Figures 1 to 5 shown, a fixing device for manufacturing a latch hole of a latch provided by an embodiment of the present utility model includes a support 1, which is welded by multiple groups of steel pipes. The main function of the support 1 is to support the entire device.

[0027] An outer shell 2 is fixedly connected to the support 1. The outer shell 2 is made of stainless steel as a whole and is welded by multiple groups of stainless steel plates. Its main function is to protect various components inside it.

[0028] Two screw rods 3 are rotatably connected to the inner wall of the outer shell 2. The two screw rods 3 are symmetrically arranged. A drive chamber 10 is fixedly connected to one side of the outer shell 2. A first motor 11 is fixedly connected to the inner wall of the drive chamber 10, and the screw rod 3 is fixedly connected to the output end of the first motor 11.

[0029] After the first motor 11 starts, it drives the screw rod 3 to rotate on the outer shell 2, so that the knitting needles on the screw rod 3 can move accordingly.

[0030] A limiting rod 4 is fixedly connected to the inner wall of the outer shell 2. The limiting rod 4 is arranged at the upper end of the screw rod 3. The limiting rod 4 is rectangular and made of stainless steel. The main function of the limiting rod 4 is to block the knitting needles on the screw rod 3 and prevent the knitting needles from falling off the screw rod 3 during the conveying or punching process.

[0031] A needle storage hopper 5 is fixedly connected to one end of the outer shell 2. A needle delivery tube 6 is fixedly connected to the lower end of the needle storage hopper 5. The needle storage hopper 5 is funnel-shaped and made of stainless steel. The main function of the needle storage hopper 5 is to store the unpunched knitting needles. The needle delivery tube 6 fixedly connected below the needle storage hopper 5 is sized to fit the knitting needles, and just allows a single knitting needle to pass through the needle delivery tube 6. Thus, the knitting needles can enter the device downward due to their own gravity through the needle delivery tube 6, and a set of knitting needles is added between every two sets of spirals of the screw rod 3, thereby completing the automatic feeding of the knitting needles.

[0032] A punching assembly 7 is arranged in the middle of the outer shell 2. The punching assembly 7 includes a support rod 701. The support rod 701 is fixedly connected to the inner wall of the outer shell 2. A slideway is provided on one side of the support rod 701, and a pressing plate 702 is slidably connected in the slideway.

[0033] A first hydraulic rod 703 is fixedly connected to the inner wall of the outer shell 2. The pressing plate 702 is fixedly connected to the movable end of the first hydraulic rod 703. A pressing block 704 is movably connected to the lower end of the pressing plate 702.

[0034] When the screw rod 3 conveys the knitting needles to be punched above the mold 9, the first hydraulic rod 703 will extend, driving the pressing plate 702 to slide downward in the slideway on the outer shell 2. The pressing plate 702 then drives the pressing block 704 to move downward, so that the pressing block 704 punches the knitting needles. After that, the first hydraulic rod 703 contracts to retract the pressing block 704. When the next set of knitting needles arrives, the above operation is repeated to punch them.

[0035] A chute is provided at the lower end of the pressing plate 702. The pressing block 704 is slidably connected in the chute. A threaded rod 12 is rotatably connected to the inner wall of the chute. A threaded hole is provided in the middle of the pressing block 704, and the threaded rod 12 is rotatably connected in the threaded hole. A second motor 13 is fixedly connected to one side of the pressing block 704, and the threaded rod 12 is fixedly connected to the output end of the second motor 13.

[0036] After the second motor 13 starts, it drives the threaded rod 12 to rotate. After the threaded rod 12 rotates, it will drive the pressing block 704 to slide in the chute on the pressing plate 702, so that the pressing block 704 changes its position corresponding to the pressing hole on the mold 9, and thus changes the size of the holes punched in the knitting needles.

[0037] At the other end of the outer shell 2, a cutting assembly 8 is provided. The cutting assembly 8 includes a cutting plate 801 which is slidably connected to the outer shell 2. A second hydraulic rod 802 is fixedly connected to the upper end of the outer shell 2, and the cutting plate 801 is fixedly connected to the movable end of the second hydraulic rod 802. A blade 803 is fixedly connected to the middle of the lower end of the cutting plate 801.

[0038] When the knitting needle after punching is moved to below the cutting plate 801 by the screw rod 3, the second hydraulic rod 802 will extend outwards, causing the cutting plate 801 to move downwards, so that the blade 803 moves downwards to cut the knitting needle after punching. After cutting, the second hydraulic rod 802 will contract, causing the cutting plate 801 to move upwards. When the next group of knitting needles moves to below the cutting plate 801, the above operation is repeated to cut the knitting needles.

[0039] In the middle of the inner wall of the outer shell 2, a mold 9 is movably connected. A number of pressing holes of different sizes are provided at the upper end of the mold 9, and the pressing holes correspond to the pressing blocks 704. Different pressing holes can be selected according to the size of the tongue hole of the required knitting needle.

[0040] An outlet is provided on the outer wall of the outer shell 2. A discharge chute 14 is fixedly connected to the inner wall of the outlet. A storage box 15 is fixedly connected to the support 1, and the storage box 15 is located below the discharge chute 14. The cut knitting needles will flow out from the discharge chutes 14 on both sides of the outer shell 2 and be concentrated in the storage box 15 for collection.

[0041] On one side of the support 1, a control console 16 is also fixedly connected. A display screen, control buttons, etc. are fixedly connected to the control console 16. A control unit, electronic circuits, etc. are also provided on the control console 16. The main function of the control console 16 is to control the operation of the entire device.

[0042] The working principle of the present utility model is as follows:

[0043] The present utility model can simultaneously convey two groups of knitting needles to be punched through the screw rod 3. When the knitting needles move above the mold 9, the first hydraulic rod 703 will drive the pressing plate 702 downwards, so that the pressing block 704 moves downwards to press and punch the middle of the knitting needles. In this way, the stress area of the knitting needles increases, avoiding the situation that one end of the knitting needle is subjected to greater force and is prone to deformation or breakage.

[0044] The present utility model uses a screw rod 3 for conveying. The distance of the helix on the screw rod 3 is adapted to the knitting needles, and limiting rods 4 are fixedly connected to the screw rod 3. While the fixed structure is simple, the knitting needles will not easily be displaced or dropped during conveying and punching.

[0045] The utility model is provided with multiple pressing holes of different sizes on a mold 9, and the rotation of a threaded rod 12 can be driven by a second motor 13, so that a pressing block 704 moves. When the pressing block 704 moves to different pressing holes, the sizes of the holes punched by the latch of a knitting needle are different, and the size of the latch hole of the knitting needle can be adjusted according to the needs of the user.

[0046] The utility model can punch two groups of knitting needles simultaneously, and the knitting needles in a needle storage hopper 5 can enter the device orderly and automatically through a needle conveying pipe 6, improving the punching efficiency.

[0047] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A fixing device for manufacturing a latch hole of a latch needle, comprising a bracket (1), characterized in that: A housing (2) is fixedly connected to the bracket (1). Two sets of screw rods (3) are rotatably connected to the inner wall of the housing (2). The two sets of screw rods (3) are symmetrically arranged. A limiting rod (4) is fixedly connected to the inner wall of the housing (2). The limiting rod (4) is arranged at the upper end of the screw rod (3). A needle storage hopper (5) is fixedly connected to one end of the housing (2). A needle delivery tube (6) is fixedly connected to the lower end of the needle storage hopper (5). A punching assembly (7) is arranged in the middle of the housing (2). A cutting assembly (8) is arranged at the other end of the housing (2). A mold (9) is movably connected to the middle of the inner wall of the housing (2). A control console (16) is fixedly connected to one side of the bracket (1).

2. A fixing device for manufacturing a latch hole of a latch tongue according to claim 1, characterized in that: A drive chamber (10) is fixedly connected to one side of the housing (2). A first motor (11) is fixedly connected to the inner wall of the drive chamber (10). The screw rod (3) is fixedly connected to the output end of the first motor (11).

3. The fixing device for manufacturing the latch hole of a latch needle according to claim 1, characterized in that: The punching assembly (7) includes a support rod (701). The support rod (701) is fixedly connected to the inner wall of the housing (2). A slideway is formed on one side of the support rod (701). A pressing plate (702) is slidably connected in the slideway.

4. A fixing device for manufacturing a latch hole of a latch tongue according to claim 3, characterized in that: A first hydraulic rod (703) is fixedly connected to the inner wall of the housing (2). The pressing plate (702) is fixedly connected to the movable end of the first hydraulic rod (703). A pressing block (704) is movably connected to the lower end of the pressing plate (702).

5. A fixing device for manufacturing a latch hole of a latch tongue according to claim 4, characterized in that: A chute is formed at the lower end of the pressing plate (702). The pressing block (704) is slidably connected in the chute. A threaded rod (12) is rotatably connected to the inner wall of the chute. A threaded hole is formed in the middle of the pressing block (704). The threaded rod (12) is rotatably connected in the threaded hole. A second motor (13) is fixedly connected to one side of the pressing block (704). The threaded rod (12) is fixedly connected to the output end of the second motor (13).

6. The fixing device for manufacturing a latch hole of a latch needle according to claim 1, characterized in that: The cutting assembly (8) includes a cutting plate (801). The cutting plate (801) is slidably connected to the housing (2). A second hydraulic rod (802) is fixedly connected to the upper end of the housing (2). The cutting plate (801) is fixedly connected to the movable end of the second hydraulic rod (802). A blade (803) is fixedly connected to the middle of the lower end of the cutting plate (801).

7. A fixing device for manufacturing a latch hole of a latch tongue according to claim 4, characterized in that: A number of pressing holes with different sizes are formed at the upper end of the mold (9). The pressing holes correspond to the pressing blocks (704).

8. A fixing device for manufacturing a latch hole of a latch tongue according to claim 1, characterized in that: An outlet is formed on the outer wall of the housing (2). A discharge chute (14) is fixedly connected to the inner wall of the outlet. A storage box (15) is fixedly connected to the bracket (1). The storage box (15) is located below the discharge chute (14).

Citation Information

Patent Citations

  • Tool for manufacturing needle latch hole

    CN211707872U