Photovoltaic module dismounting and mounting device based on suction cup adsorption
The PV module handling device with integrated suction cups and sliding rails addresses the labor-intensive challenges of PV module installation and maintenance, enabling single-person operation and reducing costs and improving efficiency.
Patent Information
- Application Number
- CN202422306448.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-20
AI Technical Summary
During the disassembly of photovoltaic modules, it is necessary to climb with the help of a water truck platform. The disassembly with bare hands is unstable and easy to shake, resulting in high cost and time-consuming, and the existing technology cannot improve work efficiency.
A photovoltaic module disassembly and assembly device based on suction cup adsorption is designed, and the photovoltaic module is fixed using rubber suction cups and glass suction cups. The photovoltaic solar panels are stably disassembly and assembled through the sliding of aluminum alloy tubes and mobile stations, reducing manpower demand.
The stable disassembly and assembly of photovoltaic solar panels has been achieved, which reduces maintenance costs and improves power generation efficiency. The disassembly and assembly task can be completed with only two people.
Smart Images

Figure CN223099102U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of disassembly and assembly of photovoltaic modules, and particularly relates to a disassembly and assembly device for photovoltaic modules based on sucker adsorption. Background Art
[0002] Photovoltaic modules are the core part of a solar power generation system and also the most important part. During the disassembly process of photovoltaic modules, it is often necessary to climb with the help of a water truck platform, and during the movement process, it is necessary to manually disassemble and take them. The components are not firmly held and are prone to shaking or even falling. During movement, a sucker assembly is generally used to adsorb and fix them. Due to the large number of photovoltaic panels, the cost of later disassembly, installation, and maintenance of photovoltaic modules is relatively high. For example, if manual disassembly and installation are carried out, 4 people need to cooperate simultaneously, which takes a long time and the work efficiency cannot be improved.
[0003] Therefore, a disassembly and assembly device for photovoltaic modules based on sucker adsorption is proposed. Content of the Utility Model
[0004] The utility model provides a disassembly and assembly device for photovoltaic modules based on sucker adsorption, aiming to solve the above problems.
[0005] The utility model is realized as follows: A disassembly and assembly device for photovoltaic modules based on sucker adsorption includes: an aluminum alloy tube; a lifting plate welded to the bottom of the aluminum alloy tube; a rubber sucker adhesively fixed to the bottom of the lifting plate; a clamping plate welded to one end of the lifting plate; a cross plate welded to the top of the aluminum alloy tube; a chute opened on the outer wall of one side of the aluminum alloy tube; a slider sliding inside the chute; a moving platform welded to the outer wall of one side of the slider; a limiting hole opened on the top of the moving platform; a pull rod passing through the limiting hole; a handle welded to the top of the pull rod; a glass sucker fixed to the bottom end of the pull rod by screws; a positioning hole opened on the outer wall of the pull rod; a jack opened on the outer wall of the moving platform on the side away from the slider; a spring embedded and fixed at the central position of the outer wall of one side of the moving platform; a support plate fixed to one end of the spring; a positioning rod welded to the outer wall of one side of the support plate; and a convex head welded to the outer wall of the other side of the support plate.
[0006] Preferably, the cross-section of the clamping plate is an L-shaped structure.
[0007] Preferably, the cross-sections of the chute, the slider, and the convex head are all "convex"-shaped structures.
[0008] Preferably, the limiting hole and the jack are communicated.
[0009] Preferably, the positioning rod can pass through the jack, and the positioning rod can be embedded inside the positioning hole.
[0010] Preferably, there are two aluminum alloy tubes in total, and the two aluminum alloy tubes are arranged in parallel.
[0011] Compared with the prior art, the embodiments of the present application mainly have the following beneficial effects:
[0012] Due to the good adsorption force of the rubber suction cup, a stable adsorption force can be maintained during use, which is convenient for the aluminum alloy tube to be adsorbed and fixed on the photovoltaic module, facilitating the installation of the device. The photovoltaic solar panel can be adsorbed, lifted and separated from the photovoltaic module by the glass suction cup, and the mobile platform can slide along the aluminum alloy tube, so that the photovoltaic solar panel can be removed labor-saving, and it is stable when taken and not easy to fall. It saves time and effort, and only two people are needed to disassemble and assemble the photovoltaic solar panel, reducing the maintenance cost and improving the power generation efficiency. Description of the Drawings
[0013] Figure 1 is the structural schematic diagram of the present utility model;
[0014] Figure 2 is the structural schematic diagram of the mobile platform of the present utility model;
[0015] Figure 3 is the structural schematic diagram of the pull rod of the present utility model;
[0016] Figure 4 is the cooperation schematic diagram of the mobile platform and the support plate of the present utility model.
[0017] In the figure: 1. Aluminum alloy tube; 2. Lifting plate; 3. Rubber suction cup; 4. Clamping plate; 5. Cross plate; 6. Chute; 7. Slide block; 8. Mobile platform; 9. Limiting hole; 10. Pull rod; 11. Handle; 12. Glass suction cup; 13. Positioning hole; 14. Insertion hole; 15. Spring; 16. Support plate; 17. Positioning rod; 18. Convex head. Detailed Embodiments
[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which this application belongs; the terms used in the specification of this application are only for the purpose of describing specific embodiments, and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above description of the drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the specification and claims of this application or the above drawings are used to distinguish different objects, rather than to describe a specific order.
[0019] References to "embodiments" in this specification mean that particular features, structures, or characteristics described in connection with the embodiments can be included in at least one embodiment of the present application. The phrase appears in various places in the specification and does not necessarily refer to the same embodiment each time, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0020] An embodiment of the utility model provides a disassembly and assembly device for photovoltaic modules based on sucker adsorption, as Figures 1-4 shown, which includes two aluminum alloy tubes 1. The two aluminum alloy tubes 1 are arranged in parallel. A lifting plate 2 is welded to the bottom of the aluminum alloy tube 1. A rubber sucker 3 is adhesively fixed to the bottom of the lifting plate 2 through an adhesive. A clamping plate 4 is welded to the outer wall of one side of the lifting plate 2. A cross plate 5 is welded to the top of the aluminum alloy tube 1. A chute 6 is opened on the outer wall of one side of the aluminum alloy tube 1. A slider 7 is slidably connected to the inside of the chute 6. A moving platform 8 is welded to the outer wall of the slider 7 away from the aluminum alloy tube 1. A limiting hole 9 is opened on the top of the moving platform 8, and a pull rod 10 passes through the inside of the limiting hole 9. A handle 11 is welded to the top end of the pull rod 10, and a glass sucker 12 is fixedly connected to the bottom end of the pull rod 10 through a screw. A positioning hole 13 is opened on the outer wall of one side of the pull rod 10. An insertion hole 14 is opened on the outer wall of the moving platform 8 away from the slider 7. The limiting hole 9 and the insertion hole 14 are communicated with each other. A spring 15 is embedded and fixed at a position near the insertion hole 14 at the central position of the outer wall of one side of the moving platform 8. One end of the spring 15 is fixedly provided with a support plate 16. A positioning rod 17 is welded to the outer wall of the support plate 16 near the insertion hole 14. A convex head 18 is welded to the outer wall of the other side of the support plate 16.
[0021] It should be noted that since the existing photovoltaic modules often need to climb with the help of a water truck platform during the disassembly process, and need to be disassembled and taken by hand during the movement, the components are not firmly held and are prone to shaking or even falling. The cost of later disassembly, installation and maintenance of photovoltaic modules is relatively high. Four people are required to cooperate to complete the manual disassembly and installation at the same time, which takes a long time and the work efficiency cannot be improved. In this embodiment, due to the good adsorption force of the rubber sucker 3, a stable adsorption force can be maintained during use, which is convenient for the aluminum alloy tube 1 to be adsorbed and fixed on the photovoltaic module, facilitating the installation of the device. The glass sucker 12 adsorbs and lifts the photovoltaic solar panel from the photovoltaic module and separates it. By sliding the moving platform 8 along the aluminum alloy tube 1, the photovoltaic solar panel can be taken off with less effort, and it is taken stably and not easy to fall. It saves time and effort, and only two people are needed to realize the disassembly and assembly of the photovoltaic solar panel, reducing the maintenance cost and improving the power generation efficiency.
[0022] Specifically, in this embodiment, the solution mainly includes an aluminum alloy tube 1, a lifting plate 2, a moving table 8, and a glass suction cup 12. When disassembling and assembling a photovoltaic module, the lifting plate 2 is placed on the inclined photovoltaic module, and the clamping plate 4 is hooked on the top of the photovoltaic module. The aluminum alloy tube 1 and the lifting plate 2 are pressed down, and the rubber suction cup 3 adsorbs on the photovoltaic module. The installation distance between the two aluminum alloy tubes 1 is adjusted according to the width of the photovoltaic solar panel, so that the distance between the two aluminum alloy tubes 1 after installation is greater than the width of the photovoltaic solar panel. The disassembling and assembling personnel climb up along the aluminum alloy tube 1 through the cross plate 5. At this time, by sliding the slider 7 in the chute 6, the moving table 8 is slid along the photovoltaic module. The glass suction cup 12 moves above the photovoltaic solar panel to be replaced. The convex head 18 is pulled laterally. During the synchronous movement of the support plate 16, the positioning rod 17 is pulled out of the positioning hole 13, and the spring 15 is stretched under force. The handle 11 is pressed down. Under the connection of the pull rod 10, the glass suction cup 12 contacts the photovoltaic solar panel, and the glass suction cup 12 is adsorbed together with the photovoltaic solar panel. After the adsorption of the photovoltaic solar panel is completed, the handle 11 is held and lifted upward. After the glass suction cup 12 lifts the photovoltaic solar panel, the convex head 18 is released. Under the resilience of the spring 15, the positioning rod 17 is inserted into the positioning hole 13 to fix the position of the glass suction cup 12, and the photovoltaic solar panel is detached from the photovoltaic module. By sliding the moving table 8, the photovoltaic solar panel can be removed labor-saving. It saves time and effort and only requires two people to disassemble and assemble the photovoltaic solar panel.
[0023] In a further preferred embodiment of the present invention, as Figures 1-3 shown, the cross-section of the clamping plate 4 is an L-shaped structure, and the cross-sections of the chute 6, the slider 7, and the convex head 18 are all "convex" shaped structures.
[0024] In this embodiment, the L-shaped clamping plate 4 facilitates the aluminum alloy tube 1 and the lifting plate 2 to be hung on the support frame of the inclined photovoltaic module, thereby preventing the device from slipping off the photovoltaic module. The "convex" shaped chute 6 and slider 7 can ensure the stability of the slider 7 moving in the chute 6. The "convex" shaped convex head 18 facilitates pulling the support plate 16 to move.
[0025] In a further preferred embodiment of the present invention, as Figures 2-4 shown, the positioning rod 17 can penetrate through the jack 14, and the positioning rod 17 can be embedded inside the positioning hole 13.
[0026] In this embodiment, after the positioning rod 17 passes through the jack 14 and is inserted into the positioning hole 13, the position of the pull rod 10 can be fixed, thereby controlling the lifting height of the glass suction cup 12, so that the photovoltaic panel adsorbed at the bottom of the glass suction cup 12 is detached from the photovoltaic module.
[0027] It should be noted that, for the foregoing embodiments, for the sake of simple description, they are all expressed as a series of action combinations. However, those skilled in the art should know that the present utility model is not limited by the described action sequence, because according to the present utility model, certain steps may be performed in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily essential to the present utility model.
[0028] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are merely illustrative. For example, the above-mentioned unit division may have other division methods in actual implementation. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the shown or discussed coupling or communication connection between each other can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunications or other forms.
[0029] The units described as separate components above may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they can be located in one place or distributed to multiple network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0030] The above embodiments are only used to illustrate the technical solutions of the present utility model, rather than limiting the protection scope of the utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without creative work belong to the scope of protection of the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still, without conflict and without creative work, combine, add or delete the features in the embodiments of the present utility model according to the situation, or make other adjustments, so as to obtain different technical solutions that essentially do not deviate from the concept of the present utility model. These technical solutions also belong to the scope of protection of the present utility model.
Claims
1. A disassembly and assembly device for photovoltaic modules based on sucker adsorption, characterized in that, Including: Aluminum alloy tube (1); Lifting plate (2) welded to the bottom of the aluminum alloy tube (1); Rubber suction cup (3) adhesively fixed to the bottom of the lifting plate (2); and Clamping plate (4) welded to one end of the lifting plate (2); Cross plate (5) welded to the top of the aluminum alloy tube (1); and Chute (6) opened on the outer wall of one side of the aluminum alloy tube (1); Slider (7) sliding inside the chute (6); Moving table (8) welded to the outer wall of one side of the slider (7); Limit hole (9) opened on the top of the moving table (8); Pull rod (10) passing through the inside of the limit hole (9); Handle (11) welded to the top end of the pull rod (10); and Glass suction cup (12) fixed to the bottom end of the pull rod (10) by screws; Positioning hole (13) opened on the outer wall of the pull rod (10); Insertion hole (14) opened on the outer wall of the side of the moving table (8) away from the slider (7); Spring (15) embedded and fixed at the central position of the outer wall of one side of the moving table (8); Support plate (16) fixed to one end of the spring (15); Positioning rod (17) welded to the outer wall of one side of the support plate (16); and Convex head (18) welded to the outer wall of the other side of the support plate (16).
2. The disassembly and assembly device for photovoltaic modules based on sucker adsorption according to claim 1, characterized in that, The cross section of the clamping plate (4) is an L-shaped structure.
3. The photovoltaic module disassembly and assembly device based on sucker adsorption according to claim 1, characterized in that, The cross sections of the chute (6), slider (7) and convex head (18) are all "convex"-shaped structures.
4. The photovoltaic module disassembly and assembly device based on sucker adsorption according to claim 1, wherein, The limit hole (9) and the insertion hole (14) are communicated with each other.
5. A disassembly and assembly device for a photovoltaic module based on sucker adsorption according to claim 1, characterized in that, The positioning rod (17) can pass through the insertion hole (14), and the positioning rod (17) can be embedded inside the positioning hole (13).
6. The dismounting and mounting device for a photovoltaic module based on sucker adsorption according to claim 1, wherein There are two aluminum alloy tubes (1) in total, and the two aluminum alloy tubes (1) are arranged in a parallel state.