Inspection track with quick release mechanism

The fast-disconnect mechanism for inspection tracks addresses the challenge of maintaining long tunnel corridors by enabling easy detachment and reconnection of track sections, improving maintenance efficiency.

CN223099213UActive Publication Date: 2025-07-15中科开创(广州)智能科技发展有限公司
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Patent Information

Application Number
CN202420628634.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-28
Publication Date
2025-07-15
Estimated Expiration
2034-03-28

AI Technical Summary

Technical Problem

The existing double circular tube track patrol robot track cannot be disassembled in the middle, making it difficult to maintain when the patrol robot fails, especially in long-distance pipeline tunnels.

Method used

A patrol track with a quick-removal mechanism is designed, including a C-type connector, a leveling mechanism and a quick-removal track. The detachable connection of the track is achieved through fastening bolts and positioning blocks, allowing the patrol robot to quickly lower the track in the middle section for inspection.

Benefits of technology

It realizes rapid maintenance of the inspection robot in the middle section, reduces maintenance difficulty and cost, and improves maintenance efficiency, especially in long-distance pipeline tunnels, where the robot can be replaced without moving more than a kilometers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an inspection track with a quick release mechanism in the technical field of tracks, which comprises two round tube tracks arranged in parallel at an interval and a C-shaped connecting piece, the two ends of the C-shaped connecting piece are respectively connected with the round tube tracks, a leveling mechanism is arranged above the C-shaped connecting piece, the top of the leveling mechanism is provided with a fastening bolt, and the fastening bolt is connected with the C-shaped connecting piece. The first connector is provided with an opening type embedding groove, the second connector is provided with a positioning block, through holes are formed in the two side faces of the embedding groove, threaded holes are formed in the positioning block, the through holes correspond to the threaded holes, and the through holes are connected with the threaded groove through fasteners; when the inspection robot breaks down and needs to be overhauled, the inspection robot can be overhauled by detaching fasteners on the positioning blocks, moving and taking out the quick-release track upwards, separating the walking track from the quick-release track and moving the inspection robot to the quick-release track to get off the track, so that the inspection robot can get off the track quickly in the middle section of the track.
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Description

Technical Field

[0001] The utility model relates to the technical field of tracks, and more specifically, to an inspection track with a quick-release mechanism. Background Art

[0002] The tracks of existing double-round-pipe track inspection robots are directly spliced with round-pipe track connectors according to the actual required inspection length of the pipe gallery tunnel. Such track connectors can effectively connect the two ends of the double-round-pipe tracks. However, the track cannot be disassembled from the middle after being installed. When the inspection robot accidentally has problems, it can only slide to the starting end of the double-round-pipe track to replace the inspection robot. Especially for some very long pipe gallery tunnels that are several kilometers or even more than ten kilometers long, it is extremely difficult to slide the robot to the starting end. This causes great inconvenience in the construction and maintenance of the inspection robot. Content of the Utility Model

[0003] In order to overcome the deficiencies of the prior art, an inspection track with a quick-release mechanism is provided. The specific technical solution of the utility model is as follows:

[0004] An inspection track with a quick-release mechanism includes two parallel round-pipe tracks spaced apart from each other and C-shaped connectors. The two ends of the C-shaped connectors are respectively connected to the round-pipe tracks. A leveling mechanism is arranged above the C-shaped connectors, and a fastening bolt is arranged at the top of the leveling mechanism. The round-pipe track includes a plurality of walking tracks and a plurality of quick-release tracks. Each two walking tracks are connected by one quick-release track. A first connector is arranged at the end of the walking track, and second connectors are arranged at both ends of the quick-release track. An open-type embedding groove is formed in the first connector, and a positioning block is arranged on the second connector. The depth of the embedding groove is the same as the height of the positioning block, and the width of the embedding groove is the same as the width of the positioning block. The bottom surface of the positioning block is in contact with the groove bottom surface of the embedding groove. Through holes are arranged on both side surfaces of the embedding groove, and threaded holes are arranged on the positioning block. The through holes and the threaded holes are arranged corresponding to each other, and the through holes and the threaded grooves are connected by fasteners.

[0005] Preferably, the leveling mechanism includes a rectangular hanging bracket and an adjusting bolt. One end of the adjusting bolt is connected to the C-shaped connector, and the other end of the adjusting bolt is connected to the rectangular hanging bracket.

[0006] Preferably, horizontal adjusting holes are arranged at the bottom of the rectangular hanging bracket, and the adjusting bolt passes through the horizontal adjusting holes to be connected to the rectangular hanging bracket.

[0007] Preferably, the walking track and the first connector are detachably connected.

[0008] Preferably, the corners of the positioning block are provided with rounded corner structures.

[0009] Preferably, the two circular tube tracks are on the same horizontal plane.

[0010] Preferably, the upper surface of the positioning block is arc-shaped.

[0011] Preferably, the second connector and the positioning block are of an integrated structure.

[0012] The beneficial technical effects obtained by the present utility model include:

[0013] Installers install the circular tube tracks at both ends of the C-shaped connector respectively. The leveling mechanism is connected above the C-shaped connector, and the top of the leveling mechanism is connected to the top of the pipe gallery tunnel through fastening bolts. The two circular tube tracks are on the same horizontal plane through the leveling mechanism. The circular tube track inspection robot moves on the circular tube track. When the inspection robot breaks down and needs to be repaired, the fastener on the positioning block can be disassembled, and the quick-release track moves upward and is taken out. The walking track and the quick-release track are separated from each other. The inspection robot moves to the lower track at the quick-release track to carry out the repair work, realizing that the inspection robot quickly gets off the track in the middle section of the track. Similarly, after the repair work is completed, it gets on the track at the quick-release track and installs the quick-release track well. A quick-release track can be set every 500 meters on the circular tube track, avoiding the need for the inspection robot to move along a pipe gallery tunnel several kilometers or more than ten kilometers long to the starting end of the circular tube track to replace the inspection robot. The maintenance of the inspection robot is made more convenient and efficient through the quick-release track. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present utility model can be further understood from the following description in conjunction with the drawings. The components in the drawings are not necessarily drawn to scale, but the emphasis is placed on showing the principles of the embodiments. In different views, the same reference numerals designate corresponding parts.

[0015] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0016] Figure 2 is a schematic diagram of the structure for taking out the quick-release track of the present utility model;

[0017] Figure 3 is a schematic diagram of the structure of the positioning block and the embedding groove of the present utility model;

[0018] Figure 4 is a schematic diagram of the structure of the leveling mechanism of the present utility model;

[0019] Figure 5 is a schematic diagram of the partial structure of the present utility model;

[0020] In the figure: 1. Round pipe track; 2. C-shaped connector; 3. Leveling mechanism; 4. Fastening bolt; 5. Traveling track; 6. Quick-release track; 7. First connector; 8. Second connector; 9. Embedded groove; 10. Positioning block; 11. Through hole; 12. Threaded hole; 13. Inspection robot; 14. Rectangular hanger; 15. Adjusting bolt; 16. Horizontal adjustment hole. Detailed implementation mode

[0021] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below in conjunction with its embodiments; it should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model. For those skilled in the art, after referring to the following detailed description, other systems, methods and / or features of this embodiment will become obvious. It is intended that all such additional systems, methods, features and advantages be included within this specification, within the scope of the present utility model, and be protected by the appended claims. Additional features of the disclosed embodiments are described in detail below, and these features will be obvious from the following detailed description.

[0022] In the drawings of the embodiments of the present utility model, the same or similar reference numerals correspond to the same or similar components; in the description of the present utility model, it should be understood that if there are terms such as "upper", "lower", "left", "right", etc. indicating the orientation or positional relationship, it is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the positional relationship in the drawings are only for illustrative purposes and cannot be understood as a limitation of this patent. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances.

[0023] An inspection track with a quick-release mechanism includes two circular tube tracks 1 arranged in parallel at intervals and a C-shaped connector 2. The two ends of the C-shaped connector 2 are respectively connected to the circular tube tracks 1. A leveling mechanism 3 is arranged above the C-shaped connector 2, and a fastening bolt 4 is arranged at the top of the leveling mechanism 3. The circular tube track 1 includes a plurality of walking tracks 5 and a plurality of quick-release tracks 6. Each two walking tracks 5 are connected by one quick-release track 6. A first connector 7 is arranged at the end of the walking track 5, and second connectors 8 are arranged at both ends of the quick-release track 6. An open embedding groove 9 is formed in the first connector 7, and a positioning block 10 is arranged on the second connector 8. The depth of the embedding groove 9 is the same as the height of the positioning block 10, and the width of the embedding groove 9 is the same as the width of the positioning block 10. The bottom surface of the positioning block 10 is in contact with the groove bottom surface of the embedding groove 9. Through holes 11 are arranged on both side surfaces of the embedding groove 9, and threaded holes 12 are arranged on the positioning block 10. The through holes 11 and the threaded holes 12 are arranged corresponding to each other, and the through holes 11 and the threaded grooves are connected by fasteners.

[0024] Specifically, as Figures 1-5 shown, installers install the circular tube tracks 1 at both ends of the C-shaped connector 2 respectively. The leveling mechanism 3 is connected above the C-shaped connector 2, and the top of the leveling mechanism 3 is connected to the top of the pipe gallery tunnel through the fastening bolt 4. The two circular tube tracks 1 are made to be on the same horizontal plane through the leveling mechanism 3. The inspection robot 13 moves on the circular tube track 1. When the inspection robot 13 breaks down and needs to be repaired, the fasteners on the positioning block 10 can be disassembled, and the quick-release track 6 is moved upward and taken out, so that the walking track 5 and the quick-release track 6 are separated from each other. The inspection robot 13 moves to the lower track at the quick-release track 6 for repair work, realizing that the inspection robot 13 quickly gets off the track in the middle section of the track. Similarly, after the repair work is completed, it gets on the track at the quick-release track 6 and installs the quick-release track 6 well. A quick-release track 6 can be set every 500 meters on the circular tube track 1, avoiding the need for the inspection robot 13 to move a pipe gallery tunnel several kilometers or more than ten kilometers long to the starting end of the circular tube track 1 to replace the inspection robot 13. The maintenance of the inspection robot 13 is made more convenient and efficient through the quick-release track 6.

[0025] Further, the leveling mechanism 3 includes a rectangular hanger 14 and an adjusting bolt 15. One end of the adjusting bolt 15 is connected to the C-shaped connector 2, and the other end of the adjusting bolt 15 is connected to the rectangular hanger 14. By turning the height of the adjusting bolt 15, both ends of the C-shaped connector 2 are in a horizontal state, and thus the two circular tube tracks 1 are on the same horizontal plane, which is simple and convenient to operate.

[0026] Further, a horizontal adjustment hole 16 is provided at the bottom of the rectangular hanger 14, and the adjustment bolt 15 passes through the horizontal adjustment hole 16 and is connected to the rectangular hanger 14. Through the horizontal adjustment hole 16, the adjustment bolt 15 can move horizontally within the horizontal adjustment hole 16, facilitating the adjustment of the position of the adjustment bolt 15.

[0027] Further, the traveling track 5 and the first connector 7 are detachably connected. When the first connector 7 is severely worn or damaged, the detachable connection facilitates the replacement of the first connector 7, reducing the maintenance cost of the track.

[0028] Further, a chamfered corner structure is provided at the corners of the positioning block 10. During the installation of the track, the chamfered corner structure of the positioning block 10 can prevent the positioning block 10 from scratching the skin of the operator.

[0029] Further, the two circular tube tracks 1 are on the same horizontal plane. Ensure that the inspection robot 13 runs smoothly on the track.

[0030] Further, the upper surface of the positioning block 10 is arc-shaped. The arc-shaped upper surface of the positioning block 10 can keep the circular tube track 1 in a circular state all the time, making the inspection robot 13 run more smoothly on the track.

[0031] Further, the second connector 8 and the positioning block 10 are of an integrated structure. The structure is more stable and durable.

[0032] Although the present utility model has been described above with reference to various embodiments, it should be understood that many changes and modifications can be made without departing from the scope of the present utility model. That is, the methods, systems, and devices discussed above are examples. Various configurations can be appropriately omitted, replaced, or various processes or components can be added. For example, in an alternative configuration, the method can be executed in a different order from the described order, and / or various components can be added, omitted, and / or combined. Moreover, the features described with respect to certain configurations can be combined in various other configurations, such as different aspects and elements of the configurations can be combined in a similar manner. In addition, as technology develops, the elements therein can be updated, that is, many elements are examples and do not limit the scope of the present disclosure or the claims.

[0033] Specific details are given in the description to provide a thorough understanding of the exemplary configurations including the implementation. However, the configurations may be practiced without these specific details. For example, well-known circuits, processes, algorithms, structures, and techniques have been shown without unnecessary details to avoid obscuring the configurations. The description merely provides example configurations and does not limit the scope, applicability, or configurations of the claims. Instead, the foregoing description of the configurations will provide those skilled in the art with an enabling description for implementing the described techniques. Various changes may be made to the functions and arrangements of the elements without departing from the spirit or scope of the present disclosure.

[0034] In summary, it is intended that the foregoing detailed description be regarded as illustrative rather than restrictive, and it should be understood that the spirit and scope of the present utility model are defined. The above embodiments should be understood as only illustrative of the present utility model and not restrictive of the protection scope of the present utility model. After reading the content recorded in the present utility model, those skilled in the art may make various changes or modifications to the present utility model, and these equivalent changes and modifications also fall within the scope defined by the claims of the present utility model.

Claims

1. An inspection track with a quick-release mechanism, characterized in that It includes two circular tube tracks (1) arranged in parallel at intervals and a C-shaped connector (2). The two ends of the C-shaped connector (2) are respectively connected to the circular tube tracks (1). A leveling mechanism (3) is arranged above the C-shaped connector (2). A fastening bolt (4) is arranged at the top of the leveling mechanism (3). The circular tube track (1) includes a plurality of walking tracks (5) and a plurality of quick-release tracks (6). Each two walking tracks (5) are connected by one quick-release track (6). A first connector (7) is arranged at the end of the walking track (5). Second connectors (8) are arranged at both ends of the quick-release track (6). An open embedding groove (9) is formed in the first connector (7). A positioning block (10) is arranged on the second connector (8). The depth of the embedding groove (9) is the same as the height of the positioning block (10). The width of the embedding groove (9) is the same as the width of the positioning block (10). The bottom surface of the positioning block (10) is in contact with the groove bottom surface of the embedding groove (9). Through holes (11) are arranged on both side surfaces of the embedding groove (9). A threaded hole (12) is arranged on the positioning block (10). The through hole (11) and the threaded hole (12) are arranged corresponding to each other. The through hole (11) and the threaded groove are connected by a fastener.

2. The inspection track with a quick-release mechanism according to claim 1, characterized in that, The leveling mechanism (3) includes a rectangular hanging frame (14) and an adjusting bolt (15). One end of the adjusting bolt (15) is connected to the C-shaped connector (2), and the other end of the adjusting bolt (15) is connected to the rectangular hanging frame (14).

3. The inspection track with a quick-release mechanism according to claim 2, characterized in that, A horizontal adjusting hole (16) is arranged at the bottom of the rectangular hanging frame (14). The adjusting bolt (15) passes through the horizontal adjusting hole (16) and is connected to the rectangular hanging frame (14).

4. The inspection track with a quick-release mechanism according to claim 1, characterized in that, The walking track (5) and the first connector (7) are connected in a detachable manner.

5. A patrol track with a quick-release mechanism according to claim 1, characterized in that, A fillet structure is arranged at the corner of the positioning block (10).

6. The inspection track with a quick-release mechanism according to claim 1, characterized in that, The two circular tube tracks are on the same horizontal plane.

7. The inspection track with a quick-release mechanism according to claim 1, characterized in that, The upper surface of the positioning block (10) is arc-shaped.

8. The inspection track with a quick-release mechanism according to claim 1, characterized in that, The second connector (8) and the positioning block (10) are of an integral structure.