Insulating brick processing mold

The automated release agent application system in insulation brick molds addresses the inefficiency of manual application, improving production efficiency and reducing waste by ensuring uniform coverage.

CN223099521UActive Publication Date: 2025-07-15SIYANG THOMAS BUILDING MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202421666053.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-07-15
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The existing semi-load-bearing insulation brick processing molds require manual application of mold release agent, which is time-consuming and labor-intensive and affects processing efficiency.

Method used

A thermal insulation brick processing mold including a coating mechanism is designed, and the automatic application of the release agent is achieved by using an electric push rod and a extraction pump, and the excess release agent is collected through the collection mechanism to avoid waste.

Benefits of technology

It realizes automatic application of mold release agent, saves manpower, improves the processing efficiency of insulation bricks, and avoids waste of resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heat preservation brick processing, and discloses a heat preservation brick processing mould which comprises a base, two L-shaped plates are fixedly installed on the top of the base, a U-shaped plate is fixedly installed between the two L-shaped plates, baffles are detachably installed on the front side and the rear side of the U-shaped plate, a smearing mechanism is arranged above the base, and the smearing mechanism is arranged above the base. The smearing mechanism comprises a vertical pipe, a four-way pipe, a transverse pipe and a spray head, and the vertical pipe is arranged in the center of the top of the four-way pipe in a communicating mode; by starting the first electric push rod and the transfer pump, the first electric push rod enables the four transverse pipes to move up and down in the U-shaped plate, the transfer pump pumps a release agent in a material box into the vertical pipe through the U-shaped pipe, then the release agent is discharged into the four transverse pipes from the vertical pipe and the four-way pipe, and finally the release agent is sprayed to the inner wall of a mold from the spray head, so that the purpose of automatically smearing the release agent is achieved; manpower is saved, and the processing efficiency of the cement insulating bricks is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of thermal insulation brick processing, and specifically relates to a thermal insulation brick processing mold. Background Art

[0002] Cement thermal insulation bricks are a kind of building materials that integrate heat insulation, thermal insulation and structural strength. They are usually made with cement as the main binder and mixed with lightweight aggregates such as expanded perlite or polystyrene foam to achieve excellent thermal insulation effects. Such bricks have high strength, durability, construction convenience, and good heat insulation performance, which can effectively reduce the energy consumption of buildings. In addition, the environmental protection characteristics and economy of cement thermal insulation bricks also make them one of the preferred materials in the field of modern building energy conservation, especially suitable for use in cold regions or buildings with special requirements for heat insulation. Processing molds are required during the processing of cement thermal insulation bricks.

[0003] When using a mold to process thermal insulation bricks, a release agent needs to be applied to the inner wall of the mold to facilitate the demolding of the thermal insulation bricks. However, for existing semi-load-bearing thermal insulation brick processing molds, during use, the inner wall of the mold cannot be automatically coated with a release agent and needs to be applied manually, which is time-consuming and laborious and affects the processing efficiency of thermal insulation bricks. Summary of the Utility Model

[0004] The technical problem to be solved by the utility model is to provide a thermal insulation brick processing mold aiming at the deficiencies in the above-mentioned prior art.

[0005] To solve the above technical problem, the technical solution adopted by the utility model is: a thermal insulation brick processing mold, including a base, two L-shaped plates are fixedly installed on the top of the base, a U-shaped plate is fixedly installed between the two L-shaped plates, baffles are detachably installed on the front and rear sides of the U-shaped plate, a coating mechanism is arranged above the base, and the coating mechanism includes a vertical pipe, a four-way pipe, a horizontal pipe, and a nozzle. The vertical pipe is communicatively arranged at the center of the top of the four-way pipe, the horizontal pipe is communicatively arranged at the four ends of the four-way pipe, and the nozzle is arranged on the horizontal pipe.

[0006] Preferably, electric push rods one are fixedly installed on the tops of the two L-shaped plates, and a cross plate is fixedly installed at the output end of the electric push rod one, and a material box is fixedly installed on the top of the cross plate. By setting the electric push rod one, the cross plate can be driven to lift and lower.

[0007] Preferably, a pumping pump is fixedly installed on the top of the cross plate. The top of the vertical pipe penetrates through the bottom of the cross plate and extends to the top of the cross plate, and is fixedly connected to one end of the pumping pump. The other end of the pumping pump is fixedly installed with a U-shaped pipe, and one side of the U-shaped pipe penetrates through the right side of the material box and extends into the interior of the material box. By setting the pumping pump, the release agent in the material box can be pumped.

[0008] Preferably, the four horizontal pipes are arranged in a loop shape. There is a feed inlet provided on the material box. The lengths of the horizontal pipes on the left and right sides of the four-way pipe are shorter than those of the horizontal pipes on the front and back sides of the four-way pipe. The number of nozzles is multiple and they are wide-angle type, with a wide coating range.

[0009] Preferably, a collection mechanism is provided on the top of the base. The collection mechanism includes a limit plate and a box body. The limit plate is fixedly installed on the top of the base, and the back surface of the box body is arranged inside the limit plate. The limit plate is U-shaped and can limit the box body.

[0010] Preferably, a connecting plate is provided above the box body. A rectangular hole is opened at the bottom of the U-shaped plate, and a sealing strip is slidably connected inside the rectangular hole. The sealing strip is fixedly connected to the top of the connecting plate. Fixed plates are fixedly installed on both the left and right sides of the connecting plate, and electric push rod two is fixedly installed on the top of the fixed plates. By setting the electric push rod two, the sealing strip can be driven to enter and exit the rectangular hole. The size of the sealing strip is the same as that of the rectangular hole, so that there will be no leakage during the processing of cement insulation bricks. The size of the connecting plate is smaller than that of the box body, so that the excess flowing release agent can fall into the box body.

[0011] The utility model adopts the above technical solutions and can bring the following beneficial effects:

[0012] 1. For this insulation brick processing mold, by starting the electric push rod one and the pumping pump, the electric push rod one makes the four horizontal pipes move up and down inside the U-shaped plate. The pumping pump sucks the release agent in the material box into the vertical pipe through the U-shaped pipe, then discharges it into the four horizontal pipes from the vertical pipe and the four-way pipe, and finally sprays it onto the inner wall of the mold from the nozzles, achieving the purpose of automatically coating the release agent, saving labor and improving the processing efficiency of cement insulation bricks.

[0013] 2. For this insulation brick processing mold, when spraying the release agent, start the electric push rod two to drive the fixed plate to move downwards. The fixed plate drives the connecting plate to move downwards, and the connecting plate drives the sealing strip to disengage from the rectangular hole, so that the excess release agent during the coating process falls into the interior of the box body from the rectangular hole, achieving the purpose of collection and avoiding waste of resources. Description of the Drawings

[0014] Figure 1 is a schematic structural diagram of the utility model;

[0015] Figure 2 is a cross-sectional view of the utility model;

[0016] Figure 3 is an enlarged view of A of the utility model.

[0017] In the figure: 1, base; 2, L-shaped plate; 3, U-shaped plate; 4, baffle; 5, coating mechanism; 51, electric push rod 1; 52, cross plate; 53, material box; 54, pumping pump; 55, U-shaped pipe; 56, vertical pipe; 57, four-way pipe; 58, horizontal pipe; 59, nozzle; 6, collection mechanism; 61, box body; 62, limit plate; 63, electric push rod 2; 64, fixing plate; 65, connecting plate; 66, sealing strip. Detailed implementation manners

[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0019] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present invention.

[0020] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installation", "connection", and "setting" should be understood in a broad sense. For example, it can be fixedly connected and set, or detachably connected and set, or integrally connected and set. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0021] In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, the meaning of "several" is two or more, unless otherwise specifically defined.

[0022] Please refer to Figure 1-2, an embodiment of the present utility model is: a processing mold for thermal insulation bricks, including a base 1. Two L-shaped plates 2 are fixedly installed on the top of the base 1. A U-shaped plate 3 is fixedly installed between the two L-shaped plates 2. Baffles 4 are detachably installed on the front and rear sides of the U-shaped plate 3. A coating mechanism 5 is arranged above the base 1. The coating mechanism 5 includes a vertical pipe 56, a four-way pipe 57, a horizontal pipe 58, and a nozzle 59. The vertical pipe 56 is communicatively arranged at the center of the top of the four-way pipe 57. The horizontal pipe 58 is communicatively arranged at the four ends of the four-way pipe 57. The nozzle 59 is arranged on the horizontal pipe 58. Electric push rods 51 are fixedly installed on the tops of the two L-shaped plates 2, and a cross plate 52 is fixedly installed at the output end of the electric push rod 51. A material box 53 is fixedly installed on the top of the cross plate 52. By setting the electric push rod 51, the cross plate 52 can be driven to move up and down. A feeding pump 54 is fixedly installed on the top of the cross plate 52. The top of the vertical pipe 56 penetrates through the bottom of the cross plate 52 and extends to the top of the cross plate 52, and is fixedly connected to one end of the feeding pump 54. The other end of the feeding pump 54 is fixedly installed with a U-shaped pipe 55, and one side of the U-shaped pipe 55 penetrates through the right side of the material box 53 and extends into the interior of the material box 53. By setting the feeding pump 54, the release agent in the material box 53 can be extracted. The four horizontal pipes 58 are arranged in a loop. The material box 53 is provided with a feeding port. A stirring mechanism is also arranged on the material box 53 to stir the release agent, and the feeding port facilitates adding the release agent into the material box 53. Both are prior arts and not shown in the figure. The lengths of the horizontal pipes 58 on the left and right sides of the four-way pipe 57 are less than the lengths of the horizontal pipes 58 on the front and rear sides of the four-way pipe 57. The number of nozzles 59 is multiple and is wide-angle type, with a wide coating range.

[0023] Working principle: A mold frame is formed by the U-shaped plate 3 and the two baffles 4. Start the electric push rod 51 and the feeding pump 54. The electric push rod 51 drives the cross plate 52 to move up and down. The cross plate 52 drives the four horizontal pipes 58 to move up and down inside the U-shaped plate 3 through the vertical pipe 56 and the four-way pipe 57. The feeding pump 54 sucks the release agent in the material box 53 into the vertical pipe 56 through the U-shaped pipe 55, then discharges it into the four horizontal pipes 58 from the vertical pipe 56 and the four-way pipe 57, and finally sprays it from the nozzle 59 onto the inner wall of the mold, achieving the purpose of automatically coating the release agent, saving labor and improving the processing efficiency of cement thermal insulation bricks.

[0024] Please refer to Figure 2-3, on the basis of the above embodiment, in another embodiment of the present utility model, a collection mechanism 6 is provided on the top of the base 1. The collection mechanism 6 includes a limiting plate 62 and a box body 61. The limiting plate 62 is fixedly installed on the top of the base 1, and the back surface of the box body 61 is arranged inside the limiting plate 62. The limiting plate 62 is U-shaped and can limit the box body 61. A connecting plate 65 is arranged above the box body 61. A rectangular hole is opened at the bottom of the U-shaped plate 3, and a sealing strip 66 is slidably connected inside the rectangular hole. The sealing strip 66 is fixedly connected to the top of the connecting plate 65. Fixed plates 64 are fixedly installed on both the left and right sides of the connecting plate 65, and an electric push rod two 63 is fixedly installed on the top of the fixed plate 64. By setting the electric push rod two 63, the sealing strip 66 can be driven to enter and exit the rectangular hole. The size of the sealing strip 66 is the same as that of the rectangular hole, so that there will be no leakage during the processing of cement insulation bricks, and the sealing strip 66 is flush with the bottom inner wall of the U-shaped plate 3 after being inserted into the rectangular hole, avoiding the uneven bottom of the cement insulation brick. The size of the connecting plate 65 is smaller than that of the box body 61, so that the excess flowing release agent can fall into the box body 61.

[0025] Working principle: When spraying the release agent, the electric push rod two 63 is started to drive the fixed plate 64 to move downward. The fixed plate 64 drives the connecting plate 65 to move downward, and the connecting plate 65 drives the sealing strip 66 to disengage from the rectangular hole, so that the excess release agent during the smearing process falls into the interior of the box body 61 from the rectangular hole, achieving the purpose of collection and avoiding waste of resources.

[0026] It should be noted that the electric push rod one 51, the pumping pump 54 and the electric push rod two 63 are all controlled by the controller, which is prior art and not the main innovation point, so no detailed description will be given here.

[0027] The present utility model provides a processing mold for insulation bricks. There are many methods and ways to specifically implement this technical solution. The above is only the preferred embodiment of the present utility model. It should be pointed out that for those of ordinary skill in the art of this technology, without departing from the principle of the present utility model, several improvements and refinements can still be made, and these improvements and refinements should also be regarded as the protection scope of the present utility model. Each component not clearly defined in this embodiment can be realized by prior art.

Claims

1. A processing mold for thermal insulation bricks, comprising a base (1), characterized in that: Two L-shaped plates (2) are fixedly installed at the top of the base (1), a U-shaped plate (3) is fixedly installed between the two L-shaped plates (2), baffles (4) are detachably installed on the front and rear sides of the U-shaped plate (3), a coating mechanism (5) is arranged above the base (1), and the coating mechanism (5) includes a vertical pipe (56), a four-way pipe (57), a horizontal pipe (58), and a nozzle (59). The vertical pipe (56) is communicated and arranged at the center of the top of the four-way pipe (57), the horizontal pipe (58) is communicated and arranged at the four ends of the four-way pipe (57), and the nozzle (59) is arranged on the horizontal pipe (58).

2. The processing die for thermal insulation bricks according to claim 1, wherein: Electric push rods one (51) are fixedly installed at the tops of the two L-shaped plates (2), and a cross plate (52) is fixedly installed at the output end of the electric push rod one (51). A material box (53) is fixedly installed at the top of the cross plate (52).

3. The processing die for heat-insulating bricks according to claim 2, characterized in that: A material pumping pump (54) is fixedly installed at the top of the cross plate (52). The top of the vertical pipe (56) penetrates through the bottom of the cross plate (52) and extends to the top of the cross plate (52), and is fixedly connected to one end of the material pumping pump (54). The other end of the material pumping pump (54) is fixedly installed with a U-shaped pipe (55), and one side of the U-shaped pipe (55) penetrates through the right side of the material box (53) and extends to the inside of the material box (53).

4. A processing mold for thermal insulation bricks according to claim 3, wherein: The four horizontal pipes (58) are arranged in a loop shape, and a feed inlet is arranged on the material box (53).

5. The processing mold for heat-insulating bricks according to claim 1, characterized in that: A collection mechanism (6) is arranged at the top of the base (1), and the collection mechanism (6) includes a limiting plate (62) and a box body (61). The limiting plate (62) is fixedly installed at the top of the base (1), and the back surface of the box body (61) is arranged inside the limiting plate (62).

6. The processing die for thermal insulation bricks according to claim 5, characterized in that: A connecting plate (65) is arranged above the box body (61). A rectangular hole is formed at the bottom of the U-shaped plate (3), and a sealing strip (66) is slidably connected inside the rectangular hole. The sealing strip (66) is fixedly connected to the top of the connecting plate (65). Fixed plates (64) are fixedly installed on the left and right sides of the connecting plate (65), and electric push rods two (63) are fixedly installed at the tops of the fixed plates (64).