Totally-closed fixed type vehicle-mounted concrete mixture remote online monitoring device with cleaning function
The full-enclosure, fixed-type concrete mixture monitoring system with a cleaning mechanism addresses the issue of concrete contamination in remote monitoring systems, ensuring effective and cost-efficient monitoring by preventing concrete ingress and maintaining camera clarity.
Patent Information
- Application Number
- CN202422162330.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-04
AI Technical Summary
During use of existing remote vehicle-mounted monitoring devices, concrete mixture is easily sprayed onto the camera, affecting the monitoring effect.
A fully enclosed fixed type remote online monitoring device for vehicle-mounted concrete mixture is designed, using transparent fenders and spraying devices. The transparent fenders prevent concrete from entering the camera, and the spraying device cleans the fenders.
Effectively prevent concrete from contaminating the camera, maintain monitoring effect, simple installation and cost savings, and convenient maintenance.
Smart Images
Figure CN223099564U_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of on-vehicle concrete mixture monitoring, and particularly to a fully enclosed fixed on-vehicle concrete mixture remote online monitoring device with a cleaning function. Background Art
[0002] There is a large amount of transportation time required for ready-mixed concrete from production to pouring. During this stage, the concrete's construction performance gradually deteriorates as the cement hydration reaction progresses, which is also known as the slump loss over time. Therefore, most mixing plants use retarders to reduce the performance loss of ready-mixed concrete during transportation. At the same time, various unexpected situations may occur during the transportation of concrete, affecting the construction performance of the ready-mixed concrete. Thus, it is necessary to monitor the state of the concrete in real time.
[0003] In the prior art, some companies have developed remote on-vehicle monitoring devices, which are paired with an admixture addition system to enable technicians to monitor the state of the concrete mixture in the concrete mixer truck in real time on the mobile terminal without leaving the office, and add admixtures according to the actual construction requirements. However, the remote on-vehicle monitoring devices used by them will inevitably cause the concrete mixture to be sprayed onto the camera during use, affecting the monitoring effect of the monitoring device on the concrete mixture.
[0004] To solve the above problems, a fully enclosed fixed on-vehicle concrete mixture remote online monitoring device with a cleaning function is designed. Summary of the Utility Model
[0005] The purpose of the present disclosure is to overcome the deficiencies of the above prior art, and provide a fully enclosed fixed on-vehicle concrete mixture remote online monitoring device with a cleaning function, which can prevent concrete from entering the interior of the monitoring device and avoid the concrete from contaminating the camera and affecting the monitoring effect.
[0006] To achieve the above utility model purpose, the present disclosure adopts the following technical solutions:
[0007] A fully enclosed fixed on-vehicle concrete mixture remote online monitoring device with a cleaning function, including a mixing drum arranged on a mixer truck, a feed hopper arranged at the feed end of the mixing drum and communicated with the mixing drum, and a housing arranged on the inner side wall of the feed hopper. A first opening facing the mixing drum is arranged at the bottom end of the housing, a transparent mudguard is arranged in the first opening, a camera is arranged in the housing, the camera monitors the concrete mixture in the mixing drum through the transparent mudguard, and a spraying device is arranged on the housing, and the spraying device is used for cleaning the transparent mudguard.
[0008] In an exemplary embodiment of the present disclosure, the spraying device includes a plurality of water spray holes, and the water spray holes face the transparent mudguard.
[0009] In an exemplary embodiment of the present disclosure, a second opening is provided at the top of the housing, and a cover plate is detachably arranged at the top end of the housing, and the cover plate is used to seal the second opening.
[0010] In an exemplary embodiment of the present disclosure, a mounting frame is slidably arranged in the housing, the mounting frame is connected to the cover plate through a connecting rod, and the camera is arranged on the mounting frame.
[0011] In an exemplary embodiment of the present disclosure, positioning tracks extending along the axis are respectively arranged on the inner walls of both sides of the housing, positioning pulleys are respectively arranged on the outer walls of both sides of the mounting frame, and the positioning pulleys can reciprocate on the positioning tracks so that the mounting frame moves longitudinally in the housing.
[0012] In an exemplary embodiment of the present disclosure, a supplementary light is further arranged on the mounting frame, and the supplementary light is located on one side of the camera.
[0013] In an exemplary embodiment of the present disclosure, the supply voltage of the supplementary light is 12 - 24V.
[0014] In an exemplary embodiment of the present disclosure, the transparent mudguard is any one of a transparent plastic plate and tempered glass.
[0015] In an exemplary embodiment of the present disclosure, the camera is any one of a separate pinhole network camera, a micro network camera, a mini network camera, and an anti - shake action camera.
[0016] In an exemplary embodiment of the present disclosure, a water tank communicating with the spraying device is arranged on the mixing drum, and the water tank is used to supply water to the spraying device.
[0017] Advantages of the present disclosure:
[0018] (1) The monitoring device is installed on the inner side wall of the feeding hopper of the mixer truck, with a simple structure and convenient installation. There is no need to cut the feeding hopper to damage the original structure, saving construction costs.
[0019] (2) The monitoring device realizes a fully enclosed structure through the cover plate and the transparent mudguard, effectively preventing concrete from entering the internal structure and contaminating the camera.
[0020] (3) The monitoring device cleans the transparent mudguard through the spraying device, preventing the concrete from condensing on the surface of the transparent mudguard and avoiding affecting the monitoring effect.
[0021] (4) When the monitoring device is being repaired, the cover plate can be removed from the housing, and then the cover plate and the internal structure can be taken out together. The disassembly and repair are convenient, which reduces the operation and maintenance costs. Description of the Drawings
[0022] The drawings herein are incorporated into and form a part of this specification, showing embodiments consistent with the present disclosure, and are used together with the specification to explain the principles of the present disclosure. Obviously, the drawings in the following description are only some embodiments of the present disclosure, and those of ordinary skill in the art can obtain other drawings based on these drawings without creative efforts.
[0023] Figure 1 It is a schematic structural diagram of the monitoring device in an embodiment of the present disclosure;
[0024] Figure 2 It is a bottom view of the monitoring device in an embodiment of the present disclosure;
[0025] Figure 3 It is an installation schematic diagram of the monitoring device in an embodiment of the present disclosure;
[0026] Figure 4 It is an overall schematic diagram of the monitoring device in an embodiment of the present disclosure.
[0027] Description of the Reference Numerals:
[0028] 1, housing; 2, cover plate; 3, spraying device; 31, water spraying holes; 4, transparent mud guard; 5, positioning track; 6, connecting rod; 7, mounting bracket; 8, positioning pulley; 9, supplementary light; 10, camera; 11, feed hopper; 12, mixing drum; 13, water tank. Detailed Embodiments
[0029] Now, the exemplary embodiments will be described more fully with reference to the drawings. However, the exemplary embodiments can be implemented in various forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the exemplary embodiments to those skilled in the art. The same reference numerals in the drawings denote the same or similar structures, and thus their detailed descriptions will be omitted. In addition, the drawings are only schematic illustrations of the present disclosure and are not necessarily drawn to scale.
[0030] Although relative terms such as "upper" and "lower" are used in this specification to describe the relative relationship of one component of an icon to another component, these terms are used in this specification only for convenience, for example, according to the direction of the example described in the drawings. It can be understood that if the device of the icon is turned upside down, the component described as "upper" will become the component described as "lower". When a structure is "on" another structure, it may mean that a structure is integrally formed on another structure, or that a structure is "directly" disposed on another structure, or that a structure is "indirectly" disposed on another structure through another structure.
[0031] The terms "a", "an", "the", "said" and "at least one" are used to indicate the presence of one or more elements / components / etc.; the terms "comprising" and "having" are used to mean an open-ended inclusion and mean that there may be additional elements / components / etc. in addition to the listed elements / components / etc.; the terms "first", "second", "third", etc. are used only as labels and are not a limitation on the quantity of their objects.
[0032] The embodiments of the present disclosure provide a fully enclosed fixed vehicle-mounted concrete mixture remote online monitoring device with a cleaning function. Refer to Figures 1 to 4 , including a mixing drum 12 provided on a mixer truck, a feed hopper 11 provided at the feed end of the mixing drum 12 and communicating with the mixing drum 12, and a housing 1 provided on the inner side wall of the feed hopper 11. A first opening facing the mixing drum 12 is provided at the bottom end of the housing 1. A transparent mud guard 4 is provided in the first opening. A camera 10 is provided in the housing 1. The camera 10 monitors the concrete mixture in the mixing drum 12 through the transparent mud guard 4. A spraying device 3 is provided on the housing 1. The spraying device 3 is used to clean the transparent mud guard 4.
[0033] In the embodiments of the present disclosure, the monitoring device is composed of a housing 1, a spraying device 3, a transparent mud guard 4, and a camera 10. The housing 1 is installed on the inner side wall of the feed hopper 11. The feed hopper 11 is installed on the mixing drum 12 of the mixer truck and communicates with the mixing drum 12. A first opening facing the mixing drum 12 is provided at the bottom of the housing 1. The transparent mud guard 4 is installed in the first opening. The camera 10 is installed in the housing 1. The camera 10 faces the mixing drum 12, and the transparent mud guard 4 monitors the concrete mixture in the mixing drum 12. The transparent mud guard 4 protects the camera 10 to prevent the concrete mixture from being sprayed onto the camera 10 when the feed hopper 11 feeds. The spraying device 3 is installed on the housing 1. The spraying device 3 is located above the transparent mud guard 4 and faces the transparent mud guard 4. The spraying device 3 sprays water to clean the transparent mud guard 4 after feeding is completed to prevent the shooting line of the camera 10 from being blocked due to the condensation of concrete.
[0034] Compared with the existing remote vehicle monitoring devices, the fully enclosed fixed-type remote online monitoring device for vehicle-mounted concrete mixtures with a cleaning function is installed on the inner side wall of the feeding hopper of the mixer truck. It has a simple structure and is easy to install. There is no need to cut the feeding hopper to damage the original structure, saving construction costs. The housing is enclosed by a transparent mudguard, effectively preventing concrete from entering the internal structure and polluting the camera. The transparent mudguard is cleaned by a spraying device to prevent the concrete on the surface of the transparent mudguard from coagulating and avoid affecting the monitoring effect.
[0035] In an embodiment of the present disclosure, refer to Figure 2 , the spraying device 3 includes a plurality of water spray holes 31, and the water spray holes 31 face the transparent mudguard 4. In this way, the cleaning effect of the spraying device 3 on the transparent mudguard 4 can be improved, so that the transparent mudguard 4 remains clean and the monitoring effect of the camera 10 is not affected.
[0036] Optionally, the plurality of water spray holes 31 are arranged at intervals in a straight line.
[0037] In an embodiment of the present disclosure, a second opening is provided at the top of the housing 1, and a cover plate 2 is detachably provided at the top end of the housing 1. The cover plate 2 is used to seal the second opening. In this way, the housing 1 can be closed to prevent the concrete mixture from entering the housing 1 when the feeding hopper 11 is feeding.
[0038] In an embodiment of the present disclosure, refer to Figure 1 , a mounting frame 7 is slidably provided in the housing 1. The mounting frame 7 is connected to the cover plate 2 through a connecting rod 6, and the camera 10 is provided on the mounting frame 7. In this way, the cover plate 2 and the structure inside the housing 1 are integrally arranged, and the cover plate 2 and the structure inside the housing 1 can be taken out together, which is convenient for disassembly and maintenance.
[0039] In an embodiment of the present disclosure, refer to Figure 1 , positioning tracks 5 extending along the axis are respectively provided on the inner walls of both sides of the housing 1, and positioning pulleys 8 are respectively provided on the outer walls of both sides of the mounting frame 7. The positioning pulleys 8 can reciprocate on the positioning tracks 5 so that the mounting frame 7 moves longitudinally in the housing 1. In this way, the displacement of the mounting frame 7 can be restricted, so that the mounting frame 7 can only move longitudinally in the housing 1, which is convenient for placing and taking out the cover plate 2 and the structure inside the housing 1 together. At the same time, after the camera 10 is installed in the housing 1, the camera 10 faces the mixing drum 12, which is convenient for monitoring the concrete mixture.
[0040] Optionally, two positioning pulleys 8 are respectively provided on the outer walls of both sides of the mounting frame 7, and the two positioning pulleys 8 are arranged at the upper and lower ends of the mounting frame 7.
[0041] In an embodiment of the present disclosure, refer to Figure 1, a supplementary light 9 is also provided on the mounting bracket 7, and the supplementary light 9 is located on one side of the camera 10. In this way, when the external light is insufficient, the camera 10 can be supplemented with light, improving the monitoring effect of the camera 10.
[0042] Optionally, the angle between the supplementary light 9 and the camera 10 is adjustable.
[0043] In an embodiment of the present disclosure, the supply voltage of the supplementary light 9 is 12 - 24V. In this way, stable light supplementation of the supplementary light 7 can be achieved, improving the monitoring effect of the camera 6 and facilitating technicians to judge the state of the concrete mixture.
[0044] In an embodiment of the present disclosure, the transparent mudguard 4 is any one of a transparent plastic plate and tempered glass. In this way, the strength of the transparent mudguard 4 can be improved, preventing the transparent mudguard 4 from being damaged during use, increasing the service life of the transparent mudguard 4, and enhancing the protection effect of the transparent mudguard 4 on the camera 10.
[0045] In an embodiment of the present disclosure, the camera 10 is any one of a split pinhole network camera, a micro network camera, a mini network camera, and an anti - shake action camera. In this way, the monitoring effect of the camera 6 can be improved.
[0046] In an embodiment of the present disclosure, see Figure 4 , a water tank 13 communicating with the spraying device 3 is provided on the mixing drum 12, and the water tank 13 is used to supply water to the spraying device 3. In this way, continuous water supply to the spraying device 3 can be achieved, enabling the spraying device 3 to continuously wash the transparent mudguard 4, improving the washing effect of the spraying device 3, and keeping the transparent mudguard 4 clean.
[0047] Optionally, the water tank 13 and the spraying device 3 are connected through a water delivery pipe, and a water pump is installed on the water delivery pipe.
[0048] Optionally, the water tank 13 is located at one end of the mixing drum 12 away from the feed hopper 11.
[0049] In an embodiment of the present disclosure, see Figures 1 to 4 , the working process of the fully enclosed fixed - type vehicle - mounted concrete mixture remote online monitoring device with cleaning function is briefly described as follows:
[0050] When the present disclosure is in use, first, the monitoring device is installed on the inner wall of the feeding hopper 11 by fixing the housing 1. The mounting bracket 7 equipped with the camera 6 and the supplementary light 7 is placed into the housing 1 through the connecting rod 6. The cooperation between the positioning tracks 5 on both inner walls of the housing 1 and the positioning pulleys 8 on both outer walls of the mounting bracket 7 restricts the movement of the mounting bracket 7, enabling the camera 6 and the supplementary light 7 to be installed in place and facing the mixing drum 12. A first opening facing the mixing drum 12 is provided at the bottom of the housing 1, and a transparent mudguard 4 is arranged in the first opening. The transparent mudguard 4 closes the first opening. Then, the cover plate 2 is installed on the upper opening of the housing 1 to seal the whole device, so that during the loading process of the mixer truck, when the concrete mixture enters the mixing drum 12 through the feeding hopper 11, the monitoring device is not affected by the impact of the concrete mixture, and the protection effect is better. The camera 10 observes the state of the concrete in the mixing drum 12 through the transparent mudguard 4, and when the light is insufficient, the supplementary light 9 is turned on for supplementary lighting. A spraying device 3 is arranged on the housing 1. The spraying device 3 is located above the transparent mudguard 4 and faces the transparent mudguard 4. When the transparent mudguard 4 is contaminated by concrete, water is supplied from the water tank 13 to the spraying device 3, and the spraying device 3 washes the transparent mudguard 4 through a plurality of water spray holes 31 to keep the transparent mudguard 4 clean and prevent the concrete from coagulating and affecting the monitoring effect of the camera 10.
[0051] After considering the specification and practicing the disclosed utility model herein, those skilled in the art will readily conceive of other embodiments of the present disclosure. This application is intended to cover any variations, uses, or adaptations of the present disclosure, which follow the general principles of the present disclosure and include the common general knowledge or conventional technical means in the technical field not disclosed in the present disclosure. The specification and embodiments are only regarded as exemplary, and the true scope and spirit of the present disclosure are pointed out by the appended claims.
Claims
1. A fully enclosed fixed vehicle-mounted concrete mixture remote online monitoring device with a cleaning function, comprising a mixing drum (12) arranged on a mixer truck, a feed hopper (11) arranged at the feed end of the mixing drum (12) and communicated with the mixing drum (12), and a housing (1) arranged on the inner side wall of the feed hopper (11), characterized in that, A first opening facing the mixing drum (12) is provided at the bottom end of the housing (1). A transparent mudguard (4) is provided in the first opening. A camera (10) is provided in the housing (1). The camera (10) monitors the concrete mixture in the mixing drum (12) through the transparent mudguard (4). A spraying device (3) is provided on the housing (1). The spraying device (3) is used to clean the transparent mudguard (4).
2. The fully enclosed fixed vehicle-mounted concrete mixture remote online monitoring device with a cleaning function according to claim 1, characterized in that, The spraying device (3) includes a plurality of water spray holes (31). The water spray holes (31) face the transparent mudguard (4).
3. The remotely online monitoring device for fully enclosed fixed vehicle-mounted concrete mixture with cleaning function according to claim 1, characterized in that, A second opening is formed at the top of the housing (1). A cover plate (2) is detachably provided at the top end of the housing (1). The cover plate (2) is used to seal the second opening.
4. The remotely online monitoring device for fully enclosed fixed vehicle-mounted concrete mixtures with a cleaning function according to claim 3, wherein A mounting bracket (7) is slidably provided in the housing (1). The mounting bracket (7) is connected to the cover plate (2) through a connecting rod (6). The camera (10) is provided on the mounting bracket (7).
5. The fully enclosed fixed vehicle-mounted concrete mixture remote online monitoring device with a cleaning function according to claim 4, characterized in that, Positioning tracks (5) extending along the axis are respectively provided on the inner walls of both sides of the housing (1). Positioning pulleys (8) are respectively provided on the outer walls of both sides of the mounting bracket (7). The positioning pulleys (8) can reciprocate on the positioning tracks (5) so that the mounting bracket (7) moves longitudinally in the housing (1).
6. The fully enclosed fixed vehicle-mounted concrete mixture remote online monitoring device with a cleaning function according to claim 4, characterized in that, A supplementary light (9) is further provided on the mounting bracket (7). The supplementary light (9) is located on one side of the camera (10).
7. The fully enclosed fixed vehicle-mounted concrete mixture remote online monitoring device with a cleaning function according to claim 6, characterized in that, The supply voltage of the supplementary light (9) is 12 - 24V.
8. The fully enclosed fixed vehicle-mounted concrete mixture remote online monitoring device with a cleaning function according to claim 1, characterized in that, The transparent mudguard (4) is any one of a transparent plastic plate and tempered glass.
9. The remotely online monitoring device for fully enclosed fixed vehicle-mounted concrete mixture with cleaning function according to claim 1, characterized in that, The camera (10) is any one of a split pinhole network camera, a micro network camera, a mini network camera, and an anti - shake action camera.
10. The fully enclosed fixed vehicle-mounted concrete mixture remote online monitoring device with a cleaning function according to claim 1, characterized in that, A water tank (13) communicating with the spraying device (3) is provided on the mixing drum (12). The water tank (13) is used to supply water to the spraying device (3).