Pressurized internal mixer for processing rubber support

The rubber mixing machine addresses poor sealing between the hydraulic column and feed opening by using an envelope component and hydraulic control to enhance sealing and mixing efficiency.

CN223099641UActive Publication Date: 2025-07-15HENGSHUI JINGTONG ENGINEERING RUBBER CO LTD
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Patent Information

Application Number
CN202422373578.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-28
Publication Date
2025-07-15
Estimated Expiration
2034-09-28

AI Technical Summary

Technical Problem

The existing rubber pressurized mixer has poor sealing effect between the hydraulic column and the feed port, resulting in poor sealing and refining effect.

Method used

A pressurized mixer for rubber support processing including a sealing component and a feeding component is designed. The sealing seat is controlled to enter the mixing chamber through a sealing hydraulic cylinder, and the pressure equipment is used to increase the pressure of the mixing chamber, and the sealing and feeding operation are controlled by a telescopic hydraulic pressure and a telescopic cylinder to ensure the sealing effect.

Benefits of technology

It improves the refining effect, avoids the problem of poor sealing effect, and has good processing effect and practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rubber processing, and provides a pressurized internal mixer for rubber support processing, which comprises an equipment frame, a pair of machine bases and an internal mixing bin, the machine bases are arranged on the equipment frame, the internal mixing bin is arranged between the machine bases, a sealing assembly is arranged at the top of the equipment frame, and a material receiving assembly is arranged outside the equipment frame. The top frame is rotationally connected to the top of the equipment frame through a pin shaft, connecting frames are arranged on the side surface of the equipment frame and the outer surface of the top frame, rotating blocks are rotationally connected into the connecting frames through pin shafts, and telescopic hydraulic cylinders are fixedly connected between the rotating blocks. By means of the technical scheme, the problem that in the using process of an existing rubber pressurization type internal mixer in the related technology, the sealing effect between a hydraulic column and a feeding opening is poor, and consequently the sealing rubber mixing effect is poor is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber processing, and specifically relates to a pressurized internal mixer for rubber bearing processing. Background Art

[0002] The internal mixer is abbreviated as an internal mixer, which is mainly used for rubber plasticating and mixing. The internal mixer is a machine that is provided with a pair of rotors with specific shapes and rotating relatively, and intermittently plasticates and mixes polymer materials in a closed state with adjustable temperature and pressure.

[0003] During the use of the existing rubber pressurized internal mixer, the sealing effect between its hydraulic column and the feed port is poor, resulting in poor sealing effect during rubber mixing.

[0004] Therefore, improvements are made to the above problems. Content of the Utility Model

[0005] The utility model provides a pressurized internal mixer for rubber bearing processing, which solves the problem that during the use of the existing rubber pressurized internal mixer in related technologies, the sealing effect between its hydraulic column and the feed port is poor, resulting in poor sealing effect during rubber mixing.

[0006] The technical solution of the utility model is as follows: including

[0007] An equipment frame, a pair of machine bases and a mixing chamber. The machine bases are all installed on the equipment frame, and the mixing chamber is installed between the machine bases;

[0008] A closing component, which is arranged on the top of the equipment frame;

[0009] A material receiving component, which is arranged outside the equipment frame;

[0010] The closing component includes a top frame, the top frame is rotationally connected to the top of the equipment frame through a pin shaft, connecting frames are arranged on the side surface of the equipment frame and the outer surface of the top frame, a rotating block is rotationally connected in the connecting frame through a pin shaft, and a telescopic hydraulic cylinder is fixedly connected between the rotating blocks.

[0011] As a further technical solution, an extension frame is arranged on the top of the top frame, a closing hydraulic cylinder is installed on the extension frame, the output end of the closing hydraulic cylinder is connected with a pair of fixed ears, and a sealing seat is fixedly connected between the fixed ears.

[0012] As a further technical solution, a pair of notches are opened at the top of the mixing chamber, a pressurizing device is installed on the top of the sealing seat, an air cavity is opened in the sealing seat, and a pair of grooves are opened at the bottom of the sealing seat, and the grooves are communicated with the air cavity.

[0013] As a further technical solution, the material receiving component includes a side port which is opened on the side end face of the equipment rack. A fixed block is installed in the side port, and a telescopic cylinder is arranged on the fixed block. The output end of the telescopic cylinder is connected with a pushing rack.

[0014] As a further technical solution, an outer groove is opened on the outer surface of the equipment rack. A material receiving hopper is rotatably connected in the outer groove. One end of the rotating shaft of the material receiving hopper is provided with a transmission gear which meshes with the pushing rack.

[0015] As a further technical solution, the notch is located directly below the fixed ear, and the opening size of the notch matches the size of the fixed ear.

[0016] As a further technical solution, the bottom of the sealing seat is of an arc structure, and the sealing seat is in sealed fit connection with the internal mixer bin.

[0017] As a further technical solution, the top frame can be controlled by a telescopic hydraulic cylinder to flip backward by 90°.

[0018] As a further technical solution, the groove is located at the highest position on the inner surface of the sealing seat.

[0019] As a further technical solution, the right angle at the inner end face of the material receiving hopper is of an inclined transition structure.

[0020] The working principle and beneficial effects of the present utility model are as follows:

[0021] In the present utility model, a closing component is provided. Through the interaction of structures such as the top frame, connecting frame, telescopic hydraulic cylinder, extension frame, closing hydraulic cylinder, sealing seat and pressurizing equipment, the sealing seat can be controlled by the closing hydraulic cylinder to completely enter the internal mixer bin, and the pressure in the internal mixer bin can be increased by the pressurizing equipment. While improving the mixing effect, the situation of poor sealing effect can be avoided, and it has good processing effect and practicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The present utility model will be further described in detail below with reference to the drawings and specific embodiments.

[0023] Figure 1 is a schematic structural diagram of the present utility model;

[0024] Figure 2 is an axonometric drawing of the present utility model;

[0025] Figure 3 is an axonometric drawing of another perspective of the present utility model;

[0026] Figure 4 is an axonometric sectional view of the present utility model;

[0027] In the figure: 1. Equipment rack; 2. Machine base; 3. Kneading bin; 4. Sealing assembly; 4-1. Top rack; 4-2. Connecting rack; 4-3. Rotating block; 4-4. Telescopic hydraulic cylinder; 4-5. Extension rack; 4-6. Sealing hydraulic cylinder; 4-7. Fixed ear; 4-8. Sealing seat; 4-9. Notch; 4-10. Pressing equipment; 4-11. Air cavity; 4-12. Groove; 5. Feeding assembly; 5-1. Side port; 5-2. Fixed block; 5-3. Telescopic cylinder; 5-4. Pushing rack; 5-5. Outer groove; 5-6. Feeding hopper; 5-7. Transmission gear. Specific embodiments

[0028] Next, in combination with the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

[0029] As Figures 1 to 4 shown, this embodiment proposes a pressurized internal mixer for processing rubber bearings, including

[0030] an equipment rack 1, a pair of machine bases 2, and a kneading bin 3. The machine bases 2 are both installed on the equipment rack 1, and the kneading bin 3 is installed between the machine bases 2;

[0031] a sealing assembly 4, which is arranged on the top of the equipment rack 1;

[0032] a feeding assembly 5, which is arranged outside the equipment rack 1;

[0033] The sealing assembly 4 includes a top rack 4-1, and the top rack 4-1 is rotatably connected to the top of the equipment rack 1 through a pin shaft. Connecting racks 4-2 are provided on the side surfaces of the equipment rack 1 and the outer surface of the top rack 4-1. A rotating block 4-3 is rotatably connected in the connecting rack 4-2 through a pin shaft. A telescopic hydraulic cylinder 4-4 is fixedly connected between the rotating blocks 4-3. An extension rack 4-5 is provided on the top of the top rack 4-1. A sealing hydraulic cylinder 4-6 is installed on the extension rack 4-5. The output end of the sealing hydraulic cylinder 4-6 is connected to a pair of fixed ears 4-7. A sealing seat 4-8 is fixedly connected between the fixed ears 4-7. A pair of notches 4-9 are opened at the top of the kneading bin 3. A pressing equipment 4-10 is installed on the top of the sealing seat 4-8. An air cavity 4-11 is opened in the sealing seat 4-8. A pair of grooves 4-12 are opened at the bottom of the sealing seat 4-8, and the grooves 4-12 communicate with the air cavity 4-11.

[0034] In this embodiment, in order to achieve the effect of being in a closed state and pressurized, a closing component 4 is designed. At the top of the equipment rack 1, a top rack 4-1 is rotatably connected by a pin shaft. Connecting frames 4-2 are fixed to the back surfaces of both the top rack 4-1 and the equipment rack 1. A rotating block 4-3 is rotatably connected in the connecting frame 4-2. A telescopic hydraulic cylinder 4-4 is connected between the rotating blocks 4-3. The backward rotation of the top rack 4-1 can be controlled by the telescopic movement of the telescopic hydraulic cylinder 4-4. Two extension frames 4-5 are arranged on the front surface of the top rack 4-1 and a closing hydraulic cylinder 4-6 is installed. The output end of the closing hydraulic cylinder 4-6 is connected with a fixed ear 4-7. A sealing seat 4-8 is fixed between the fixed ears 4-7. The sealing seat 4-8 can be used to enter the internal mixer bin 3 and be sealedly connected thereto. An air cavity 4-11 is opened in the sealing seat 4-8, and a groove 4-12 communicating with the air cavity 4-11 is opened at the bottom. A pressurizing device 4-10 is installed on the sealing seat 4-8. The pressure in the internal mixer bin 3 can be increased through the air cavity 4-11 and the groove 4-12 to improve the sealing effect.

[0035] Furthermore, the feeding component 5 includes a side port 5-1 which is opened on the side end face of the equipment rack 1. A fixed block 5-2 is installed in the side port 5-1. A telescopic cylinder 5-3 is arranged on the fixed block 5-2. The output end of the telescopic cylinder 5-3 is connected with a pushing rack 5-4. An outer groove 5-5 is opened on the outer surface of the equipment rack 1. A feeding hopper 5-6 is rotatably connected in the outer groove 5-5. One end of the rotating shaft of the feeding hopper 5-6 is provided with a transmission gear 5-7 which meshes with the pushing rack 5-4.

[0036] In this embodiment, in order to receive the rubber after internal mixing, a feeding component 5 is designed. A side port 5-1 is opened on the side surface of the equipment rack 1. A fixed block 5-2 is arranged in the side port 5-1 and a telescopic cylinder 5-3 is installed. The output end of the telescopic cylinder 5-3 is fixed with a pushing rack 5-4. The linear movement can be controlled by the telescopic cylinder 5-3. An outer groove 5-5 is opened on the outer surface of the equipment rack 1. A feeding hopper 5-6 is rotatably connected in the outer groove 5-5. One end of the rotating shaft of the feeding hopper 5-6 is provided with a transmission gear 5-7 which meshes with the pushing rack 5-4. The opening and closing state of the feeding hopper 5-6 can be controlled through the transmission between the pushing rack 5-4 and the transmission gear 5-7.

[0037] Furthermore, the notch 4-9 is located directly below the fixed ear 4-7, and the opening size of the notch 4-9 matches the size of the fixed ear 4-7.

[0038] In this embodiment, by opening the notch 4-9, the sealing seat 4-8 can be docked with the internal mixer bin 3 to improve the sealing effect of tight fitting.

[0039] Furthermore, the bottom of the sealing seat 4-8 is of an arc structure, and the sealing seat 4-8 is in sealed and fitted connection with the internal mixer bin 3.

[0040] In this embodiment, the arc-shaped structure does not affect the kneading effect and can increase the internal kneading space.

[0041] Furthermore, the top frame 4-1 can be controlled by the telescopic hydraulic cylinder 4-4 to flip backward by 90°.

[0042] In this embodiment, through the 90° flipping angle, the top frame 4-1 can be rotated backward, which is more convenient when filling materials into the kneading chamber 3.

[0043] Furthermore, the groove 4-12 is located at the highest position on the inner surface of the sealing seat 4-8.

[0044] In this embodiment, by arranging the groove 4-12 at the highest position on the surface of the sealing seat 4-8, it is avoided that the kneaded rubber enters the groove 4-12 and causes blockage.

[0045] Furthermore, the right-angle at the inner end face of the receiving hopper 5-6 is an inclined transition structure.

[0046] In this embodiment, by setting the right-angle inside the receiving hopper 5-6 as an inclined transition structure, it is convenient for the rubber to roll outwards and be taken out.

[0047] When kneading and processing are required, the materials are put into the kneading chamber 3. Then, the telescopic hydraulic cylinder 4-4 is started to push the top frame 4-1 to move upward, so that the sealing seat 4-8 is located directly above the kneading chamber 3. Subsequently, the closing hydraulic cylinder 4-6 is started to control the sealing seat 4-8 to move downward into the kneading chamber 3. After it is completely closed, the machine base 2 is started to conduct kneading. At the same time, the pressurizing device 4-10 is started, and pressure is applied to the kneading chamber 3 through the air cavity 4-11 and the groove 4-12 to increase the pressure while ensuring the sealing effect. After the kneading is completed, the air pressure is discharged. After the sealing seat 4-8 is opened and rotated outwards to discharge the rubber, the telescopic cylinder 5-3 is started at the same time to control the push rack 5-4 to drive the transmission gear 5-7, so that the receiving hopper 5-6 is flipped outwards and opened, and the rubber rolls into the receiving hopper 5-6. Then, the rubber can be taken away.

[0048] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A pressure type internal mixer for rubber bearing processing, characterized in that, including a equipment rack (1), a pair of machine bases (2) and a kneading bin (3), the machine bases (2) are both installed on the equipment rack (1), and the kneading bin (3) is installed between the machine bases (2); a closing component (4), the closing component (4) is arranged on the top of the equipment rack (1); a material receiving component (5), the material receiving component (5) is arranged outside the equipment rack (1); the closing component (4) includes a top rack (4-1), the top rack (4-1) is rotationally connected to the top of the equipment rack (1) through a pin shaft, connecting racks (4-2) are arranged on the side surface of the equipment rack (1) and the outer surface of the top rack (4-1), a rotating block (4-3) is rotationally connected in the connecting racks (4-2) through a pin shaft, and a telescopic hydraulic cylinder (4-4) is fixedly connected between the rotating blocks (4-3).

2. The pressure type internal mixer for rubber bearing processing according to claim 1, characterized in that, an extension rack (4-5) is arranged on the top of the top rack (4-1), a closing hydraulic cylinder (4-6) is installed on the extension rack (4-5), the output end of the closing hydraulic cylinder (4-6) is connected with a pair of fixed ears (4-7), and a sealing seat (4-8) is fixedly connected between the fixed ears (4-7).

3. The pressure type internal mixer for processing rubber bearings according to claim 2, characterized in that, a pair of openings (4-9) are formed at the top of the kneading bin (3), a pressurizing device (4-10) is installed on the top of the sealing seat (4-8), an air cavity (4-11) is formed in the sealing seat (4-8), a pair of grooves (4-12) are formed at the bottom of the sealing seat (4-8), and the grooves (4-12) are communicated with the air cavity (4-11).

4. A pressurized internal mixer for rubber bearing processing according to claim 1, wherein, the material receiving component (5) includes a side opening (5-1), the side opening (5-1) is formed at the side end face of the equipment rack (1), a fixed block (5-2) is installed in the side opening (5-1), a telescopic cylinder (5-3) is arranged on the fixed block (5-2), and the output end of the telescopic cylinder (5-3) is connected with a pushing rack (5-4).

5. The pressure type internal mixer for rubber bearing processing according to claim 4, characterized in that, an outer groove (5-5) is formed on the outer surface of the equipment rack (1), a material receiving hopper (5-6) is rotationally connected in the outer groove (5-5), a transmission gear (5-7) is arranged at one end of the rotating shaft of the material receiving hopper (5-6), and the transmission gear (5-7) is meshed with the pushing rack (5-4).

6. A pressure type internal mixer for rubber bearing processing according to claim 3, characterized in that, the opening (4-9) is located directly below the fixed ear (4-7), and the opening size of the opening (4-9) matches the size of the fixed ear (4-7).

7. A pressurized internal mixer for rubber bearing processing according to claim 2, characterized in that, the bottom of the sealing seat (4-8) is of an arc structure, and the sealing seat (4-8) is in sealed fit connection with the kneading bin (3).

8. A pressurized internal mixer for processing rubber bearings according to claim 1, characterized in that, the top rack (4-1) can be controlled to turn backward by 90° through the telescopic hydraulic cylinder (4-4).

9. A pressurized internal mixer for rubber bearing processing according to claim 3, characterized in that, the groove (4-12) is located at the highest position on the inner surface of the sealing seat (4-8).

10. A pressure-type internal mixer for rubber bearing processing according to claim 5, characterized in that, the right-angle part of the inner end face of the material receiving hopper (5-6) is of an inclined transition structure.