Plastic particle molding extrusion device

The gear-based plastic particle extrusion device addresses speed inconsistencies and maintenance challenges in traditional systems by stabilizing rotation and enabling efficient cutting and cooling, enhancing production efficiency and quality.

CN223099653UActive Publication Date: 2025-07-15SUZHOU JUZHIGUANG POLYMER MATERIALS CO LTD
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Patent Information

Application Number
CN202422033327.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-07-15
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

In existing plastic particle extrusion devices, resistance and speed mismatch are easily encountered when driven by belts and pulleys, resulting in uneven processing speeds and reduced efficiency, which affects the production line production capacity and product quality.

Method used

The gear transmission system is adopted to achieve the differential effect through the meshing of pinion, middle gear and large gear. Combined with electric heating and cooling tanks, it ensures the stable transportation and cutting of plastic raw materials.

Benefits of technology

Improve processing efficiency and system reliability, ensure stable product quality, and simplify the disassembly and maintenance process of blades.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223099653U_ABST
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Abstract

The utility model discloses a plastic particle forming and extruding device which comprises a workbench, a shell is fixedly connected to the outer wall of the left end of the workbench, a motor is fixedly connected to the bottom of the workbench, meanwhile, the output end of the motor is fixedly connected with a rotating shaft, and a small gear is fixedly connected to the outer portion of the other end of the rotating shaft. And meanwhile, the rotating shaft is rotationally connected to the interior of the shell. In the actual use process, the motor at the bottom of the workbench is started to drive the small gear on the rotating shaft to start to rotate, the small gear rotates the middle gear with the diameter larger than that of the small gear, the initial differential effect is achieved through the arrangement, the rotation of the middle gear further drives the large gear with the diameter larger than that of the middle gear to rotate, and therefore the differential effect is achieved. And meanwhile, the inner rod is driven to start to rotate, so that the final differential effect is achieved, the problem that a traditional rotating shaft or belt transmission is prone to breakage or falling off under the condition that the torque is too large is ingeniously solved through the design, and the working efficiency and the reliability of a system are remarkably improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic processing, in particular to a plastic particle forming and extruding device. Background Technique

[0002] Plastic particles are raw materials for storing, transporting, and processing plastics in semi-finished form. These particles are composed of polymer materials. Substances such as ethylene, propylene, vinyl chloride, and styrene are prepared using raw materials such as petroleum, and through reactions under certain conditions, high molecular compounds are formed. During the production process, plastic particles usually need to be extruded and formed through an extruding device. This process includes heating and melting large pieces of plastic raw materials, extruding them into long strips through extrusion, and then cooling and cutting them at appropriate positions to form standard-sized particles.

[0003] After retrieval, a Chinese patent with the publication number CN213321582U discloses a plastic particle extruding device. The patent records that the first motor rotates, and through the transmission of the driving pulley, the driven pulley, and the belt, the conveyor belt is driven. Due to the setting of the rollers on the U-shaped bracket and the I-shaped rubber strip, the lower part of the conveyor belt becomes a horizontal conveyor, which is convenient for placing plastic raw materials on the horizontal section of the lower part of the conveyor belt and conveying them into the feeding hopper, and then entering the first extrusion barrel in the first casing through the feeding gap. After being heated and melted by the first heating tube group, the first motor drives the first screw to rotate through the first transmission shaft, so that the molten plastic in the first extrusion barrel is extruded into the connecting barrel. Auxiliary materials are added into the molten plastic in the connecting barrel from the feeding hopper, and after being mixed evenly under the action of the stirring shaft and the stirring blades, they enter the second extrusion barrel in the second casing. Adding auxiliary materials during the molten extrusion process of plastics saves time and improves efficiency. The second heating tube group continues to heat the molten plastic in the second extrusion barrel, so that the additives mixed in the molten plastic are dispersed and homogenized. At the same time, the second motor drives the second screw to rotate to extrude the molten plastic in the second extrusion barrel from the extrusion die head.

[0004] In this solution, the device directly drives through the belt and the belt pulley. When plastics are extruded and granulated, unnecessary resistance or speed mismatch will occur, resulting in uneven processing speed and reduced processing efficiency, thus affecting the production capacity and efficiency of the entire production line. At the same time, the product quality also decreases. To solve this technical problem, the utility model proposes a plastic particle forming and extruding device. Summary of the Invention

[0005] (1) Technical Problems to be Solved

[0006] In this solution, the device is directly driven by a belt and a pulley. However, during the process of plastic extrusion granulation, unnecessary resistance or speed mismatch may occur, which leads to uneven processing speed and decreased processing efficiency, thus affecting the production capacity and efficiency of the entire production line. At the same time, the product quality also deteriorates. To solve this technical problem, the present utility model proposes a plastic particle forming and extruding device.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, the present utility model is realized through the following technical solutions: A plastic particle forming and extruding device includes a workbench. The outer wall of the left end of the workbench is fixedly connected with a housing. The bottom of the workbench is fixedly connected with a motor. At the same time, the output end of the motor is fixedly connected with a rotating shaft. The other end of the rotating shaft is externally fixedly connected with a small gear. At the same time, the rotating shaft is rotatably connected inside the housing. A rotating rod is rotatably connected in the middle of the housing. A middle gear is fixedly connected to the outer wall of the rotating rod, and the middle gear meshes with the small gear. The top of the workbench is fixedly connected with an outer cylinder. A screw rod is rotatably connected inside the outer cylinder. At the same time, an inner rod is fixedly connected inside the screw rod. The left end of the inner rod is fixedly connected with a large gear, and the large gear meshes with the middle gear. A feed pipe is arranged at the top of the screw rod.

[0009] Preferably, a pair of electric heating plates are arranged inside the outer cylinder.

[0010] Preferably, a baffle is fixedly connected to the inside of the right end of the outer cylinder. A plurality of discharge holes are opened in the baffle.

[0011] Preferably, a connecting ring is arranged outside the right end of the inner rod. A plurality of blades are fixedly connected to the outer wall of the connecting ring, and the blades are slidably connected to the outer wall of the baffle.

[0012] Preferably, a positioning block is fixedly connected to the inner wall of the connecting ring. At the same time, a plurality of sliding grooves are opened at the right end of the inner rod, and the positioning block corresponds to the sliding grooves. At the same time, the positioning block is slidably connected in the sliding grooves. A jack is opened inside the right end of the inner rod. A plug pin is arranged on the outer wall of the inner rod, and the plug pin is slidably connected in the jack.

[0013] Preferably, a cooling tank is arranged inside the right end of the workbench, and a refrigerator is arranged inside the cooling tank.

[0014] (III) Beneficial Effects

[0015] The present utility model provides a plastic particle forming and extruding device, which has the following beneficial effects:

[0016] (1) By starting the motor at the bottom of the workbench, the small gear on the rotating shaft is driven to start rotating. The movement of the small gear rotates the middle gear with a diameter larger than its own, and this arrangement achieves a preliminary differential effect. The rotation of the middle gear further drives the rotation of the large gear with a diameter larger than its own, and at the same time drives the inner rod to start rotating, thus achieving the final differential effect. Such a design cleverly avoids the problems that traditional rotating shafts or belt drives are prone to breakage or detachment under excessive torque, significantly improving work efficiency and system reliability.

[0017] (2) By aligning the positioning block inside the connecting ring with the chute position at the right end of the inner rod and directly inserting it, at this time the blade on the connecting ring just contacts the outer wall of the baffle. Then insert the pin into the jack to achieve the fixing effect. The blade slides on the outer wall of the baffle to achieve the effect of quickly cutting into plastic particles. On the contrary, when disassembling, just pull out the pin directly, and the blade can be directly removed for replacement and repair, greatly improving work efficiency. Brief Description of the Drawings

[0018] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0019] Figure 2 is a schematic cross-sectional structure diagram of the overall present utility model;

[0020] Figure 3 is a schematic side structure diagram of the present utility model;

[0021] Figure 4 is a schematic diagram of the internal structure of the connecting ring of the present utility model.

[0022] In the figure: 1, workbench; 2, motor; 3, rotating shaft; 4, housing; 5, small gear; 6, rotating rod; 7, middle gear; 8, inner rod; 9, large gear; 10, screw; 11, outer cylinder; 12, feed pipe; 13, baffle; 14, cooling tank; 15, chute; 16, jack; 17, connecting ring; 18, positioning block; 19, blade; 20, pin; 21, refrigerator; 22, electric heating plate. Detailed Embodiment

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model.

[0024] Please refer to Figures 1-4 , the present utility model provides a technical solution:

[0025] Embodiment 1: A plastic particle forming and extruding device, including a workbench 1. The outer wall of the left end of the workbench 1 is fixedly connected with a housing 4. The bottom of the workbench 1 is fixedly connected with a motor 2. At the same time, the output end of the motor 2 is fixedly connected with a rotating shaft 3. The other end of the rotating shaft 3 is externally fixedly connected with a small gear 5. At the same time, the rotating shaft 3 is rotatably connected inside the housing 4. The middle part of the housing 4 is rotatably connected with a rotating rod 6. The outer wall of the rotating rod 6 is fixedly connected with a middle gear 7, and the middle gear 7 meshes with the small gear 5. The top of the workbench 1 is fixedly connected with an outer cylinder 11. The inside of the outer cylinder 11 is rotatably connected with a screw rod 10. At the same time, an inner rod 8 is fixedly connected inside the screw rod 10. The left end of the inner rod 8 is fixedly connected with a large gear 9, and the large gear 9 meshes with the middle gear 7. A feed pipe 12 is arranged at the top of the screw rod 10. A pair of electric heating plates 22 are arranged inside the outer cylinder 11.

[0026] After pouring the raw materials into the inside of the outer cylinder 11 through the feed pipe 12, start the electric heating plates 22 inside the outer cylinder 11 to heat the plastic particles to make them soften. Then, start the motor 2 at the bottom of the workbench 1. It drives the small gear 5 on the rotating shaft 3. The rotation of the small gear 5 drives the middle gear 7 to rotate self - clockwise, and the speed gradually decreases. At the same time, the middle gear 7 also drives the large gear 9 meshing with it to rotate. The large gear 9 drives the inner rod 8 and the screw rod 10 to rotate inside the outer cylinder 11. Such a design effectively coordinates the rotation speeds of each component, ensures the stable rotation speed of the inner rod 8, and avoids the situation of excessive rotation.

[0027] Embodiment 2: The difference between this embodiment and Embodiment 1 is that, among them, the right - hand end inside of the outer cylinder 11 is fixedly connected with a baffle 13. A plurality of discharge holes are opened inside the baffle 13. A connecting ring 17 is arranged outside the right - hand end of the inner rod 8. A plurality of blades 19 are fixedly connected to the outer wall of the connecting ring 17, and the blades 19 are slidably connected to the outer wall of the baffle 13. A positioning block 18 is fixedly connected to the inner wall of the connecting ring 17. At the same time, a plurality of sliding grooves 15 are opened at the right - hand end of the inner rod 8, and the positioning block 18 corresponds to the sliding grooves 15. At the same time, the positioning block 18 is slidably connected inside the sliding grooves 15. A jack 16 is opened inside the right - hand end of the inner rod 8. A plug 20 is arranged on the outer wall of the inner rod 8, and the plug 20 is slidably connected inside the jack 16. A cooling tank 14 is arranged inside the right - hand end of the workbench 1, and a refrigerator 21 is arranged inside the cooling tank 14.

[0028] The plastic raw material is conveyed to the position of the baffle 13 and extruded and molded through the extrusion holes on the baffle 13. At the same time, the rotation of the inner rod 8 drives the connecting ring 17 to rotate. The connecting ring 17 drives the outer blade 19 to slide along the baffle 13, cutting the plastic into granules and making them fall into the cooling tank 14. Water is injected into the cooling tank 14, and the refrigerator 21 is started to cool the water, quickly solidifying the plastic particles into shape. This cooperation greatly improves the production efficiency. When the blade 19 is damaged, the pin 20 can be pulled out from the jack 16, and the connecting ring 17 can be directly pulled. The connecting ring 17 slides in the chute 15 through the positioning block 18, so as to quickly disassemble and replace the blade 19 for maintenance.

[0029] During operation, when the staff uses the device to extrude plastic particles, first pour the raw material into the inner part of the outer cylinder 11 through the feed pipe 12. At this time, start the electric heating plate 22 inside the outer cylinder 11. The plastic particles will be heated and softened by the electric heating plate 22. Then start the motor 2 at the bottom of the workbench 1. Under the action of the motor 2, the small gear 5 on the rotating shaft 3 is driven to rotate. When the small gear 5 rotates, it will drive the meshing middle gear 7 to rotate self - rotatably, and the speed will decrease. At the same time, the middle gear 7 will also drive the meshing connected large gear 9 to rotate. At this time, the large gear 9 will drive the inner rod 8 and the screw 10 to rotate inside the outer cylinder 11. Through their cooperation, the inner rod 8 will not rotate too fast when rotating, and start to convey the plastic raw material to the position of the baffle 13, and extrude and mold it through the extrusion holes on the baffle 13. When the inner rod 8 rotates, it will drive the connecting ring 17 to rotate. At the same time, the connecting ring 17 will drive the outer blade 19 to slide along the baffle 13, cut the plastic into granules, and drop them into the cooling tank 14. Add water to the cooling tank 14. By starting the refrigerator 21, the water will be refrigerated, so that the plastic particles will quickly solidify into shape. Through their cooperation, the working efficiency is greatly improved. When the blade 19 is damaged, by pulling out the pin 20 from the inside of the jack 16 and directly pulling the connecting ring 17 outwards, the connecting ring 17 slides in the chute 15 through the positioning block 18, so as to quickly disassemble, repair and replace the blade 19.

[0030] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.

Claims

1. A plastic particle molding and extrusion device, characterized in that: It includes a workbench (1). The outer wall of the left end of the workbench (1) is fixedly connected with a housing (4). The bottom of the workbench (1) is fixedly connected with a motor (2). At the same time, the output end of the motor (2) is fixedly connected with a rotating shaft (3). The other end of the rotating shaft (3) is externally fixedly connected with a small gear (5). At the same time, the rotating shaft (3) is rotatably connected inside the housing (4). A rotating rod (6) is rotatably connected in the middle of the housing (4). A middle gear (7) is fixedly connected to the outer wall of the rotating rod (6). And the middle gear (7) meshes with the small gear (5). The top of the workbench (1) is fixedly connected with an outer cylinder (11). A screw rod (10) is rotatably connected inside the outer cylinder (11). At the same time, an inner rod (8) is fixedly connected inside the screw rod (10). The left end of the inner rod (8) is fixedly connected with a large gear (9). And the large gear (9) meshes with the middle gear (7). A feed pipe (12) is arranged at the top of the screw rod (10).

2. The plastic particle forming and extruding device according to claim 1, characterized in that: A pair of electric heating plates (22) are arranged inside the outer cylinder (11).

3. An extrusion device for plastic particle forming according to claim 2, characterized in that: A baffle (13) is fixedly connected to the inner part of the right end of the outer cylinder (11). A plurality of discharge holes are formed inside the baffle (13).

4. The plastic particle forming and extruding device according to claim 3, characterized in that: A connecting ring (17) is arranged outside the right end of the inner rod (8). A plurality of blades (19) are fixedly connected to the outer wall of the connecting ring (17). And the blades (19) are slidably connected to the outer wall of the baffle (13).

5. A plastic particle forming and extruding device according to claim 4, characterized in that: A positioning block (18) is fixedly connected to the inner wall of the connecting ring (17). At the same time, a plurality of sliding grooves (15) are formed in the right end of the inner rod (8). And the positioning block (18) corresponds to the sliding grooves (15). At the same time, the positioning block (18) is slidably connected in the sliding grooves (15). A jack (16) is formed inside the right end of the inner rod (8). A plug pin (20) is arranged on the outer wall of the inner rod (8). And the plug pin (20) is slidably connected in the jack (16).

6. A plastic particle forming and extruding device according to claim 1, characterized in that: A cooling tank (14) is arranged inside the right end of the workbench (1). And a refrigerator (21) is arranged inside the cooling tank (14).

Citation Information

Patent Citations

  • Plastic particle extrusion device

    CN213321582U