Cooling and shaping device for geomembrane production

The cooling and forming apparatus for soil reinforcement membranes addresses inadequate cooling by combining air and water cooling methods, achieving improved efficiency and quality through extended cooling time and enhanced heat exchange.

CN223099732UActive Publication Date: 2025-07-15KUNMING TIANHAI IND CO LTD
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Patent Information

Application Number
CN202422336347.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-07-15
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

In the existing geomembrane production, traditional cooling methods lead to insufficient cooling of geomembrane, affecting quality and efficiency.

Method used

Combined cooling mechanisms including hollow rollers, thermal conduction plates, heat dissipation plates, water pumps, and heat dissipation fans are adopted to increase the residence time of the geomembrane in the cooling box through the exchange of circulating cooling water and air heat, and achieve full cooling.

Benefits of technology

It improves the cooling effect and production efficiency of geomembrane and improves product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of geomembrane production, particularly relates to a cooling and shaping device for geomembrane production, and aims to solve the problems that the quality of a geomembrane is affected, the cooling effect of the geomembrane is poor, an improvement space exists and the production cost is high due to the fact that the geomembrane stays in a heat dissipation box for a short time when the conventional cooling and shaping device is used. According to the scheme, the geomembrane comprises a base, a cooling box, a cooling mechanism and a geomembrane body; a heating box is arranged on the base, a cooling box is arranged on the base, the cooling box corresponds to the heating box, and a plurality of cooling mechanisms are arranged in the cooling box. The geomembrane body can be subjected to combined cooling and shaping through cooperation of all the components, then the geomembrane body can be fully cooled, the working efficiency and the product quality are improved, the structure is simple and convenient, and the practicability is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of geomembrane production, in particular to a cooling and shaping device for geomembrane production. Background Art

[0002] Geomembrane is a geotechnical anti-seepage material made of plastic film as the anti-seepage base material and non-woven fabric. The anti-seepage performance of the new material geomembrane mainly depends on the anti-seepage performance of the plastic film. The plastic films used for anti-seepage mainly include polyvinyl chloride, polyethylene, and ethylene / vinyl acetate copolymers. They are a kind of polymer chemical flexible material with low specific gravity, strong elongation, high deformation adaptability, corrosion resistance, low temperature resistance, and frost resistance;

[0003] Traditional cooling methods in the prior art include natural cooling and fan cooling. Natural cooling of geomembrane is time-consuming and has low working efficiency. In response to the above problem, the document with application number: 202121271364.5 discloses a cooling and shaping device for geomembrane production, which includes a bottom plate, a heat dissipation box, a first support plate, a second support plate, a first extrusion tube, a second extrusion tube and a motor. The upper surface of the bottom plate is provided with a symmetrically distributed first support plate and a second support plate on both sides, and the first support plate and the second support plate are respectively provided with a first extrusion tube and a second extrusion tube. A geomembrane body is provided between the first extrusion tube and the second extrusion tube. A motor is provided at the upper end of the first support plate, and a connecting plate is welded to the top of the motor. A heating box is provided on one side of the first support plate, and a heat dissipation box is provided on the side of the first support plate away from the heating box. Discharge ports are provided on the inner walls on both sides of the heat dissipation box.

[0004] However, after reading the above patent documents, the following deficiencies are found: when in use, since the geomembrane stays in its heat dissipation box for a short time, it is easy to cause insufficient cooling of the geomembrane, resulting in affecting the quality of the geomembrane and having a poor cooling effect on the geomembrane, and there is room for improvement. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a cooling and shaping device for geomembrane production.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A cooling and shaping device for geomembrane production, comprising a base, a cooling box, a cooling mechanism and a geomembrane body;

[0008] A heating box is provided on the base, a cooling box is provided on the base, the cooling box corresponds to the heating box and is provided with a plurality of cooling mechanisms inside, the geomembrane body is discharged from the discharge port of the heating box and passes through the cooling box, and the geomembrane body is connected to the plurality of cooling mechanisms;

[0009] The cooling mechanism includes a hollow roller, a heat conducting plate and heat dissipation fins. A plurality of hollow rollers are rotatably connected in the cooling box. A heat conducting plate is fixedly sleeved on the hollow roller. A plurality of heat dissipation fins are fixedly connected to the heat conducting plate. The geomembrane body is connected to the plurality of hollow rollers. Adjusting mechanisms are provided at both ends of the plurality of hollow rollers. The plurality of adjusting mechanisms are all connected to the cooling box. Through the cooperative design among the cooling box, the cooling mechanism, the water tank, the water pump and the heat dissipation fan, combined cooling and shaping of the geomembrane body can be achieved, and thus sufficient cooling of the geomembrane body can be achieved, improving work efficiency and product quality.

[0010] Specifically, two water tanks are fixedly installed at the bottom of the base. Hoses are hermetically connected to both of the two water tanks. One ends of the plurality of hoses are respectively hermetically connected to both ends of the plurality of hollow rollers. Through the action of the plurality of hoses, replacement of the water in the hollow rollers can be achieved. Refrigerators are provided in both of the two water tanks. Through the action of the two refrigerators, the water in the two water tanks is cooled respectively.

[0011] Specifically, sealing bearings are fixedly sleeved on the plurality of hoses. The outer walls of the plurality of sealing bearings are respectively fixedly connected to the plurality of hollow rollers, facilitating rotation of the plurality of hollow rollers.

[0012] Specifically, a water pump is provided at the bottom of the base. Both ends of the water pump are hermetically connected to two second water pipes. One ends of the two second water pipes are respectively hermetically connected to the two water tanks. Through the drive of the water pump and the cooperative action among the two water tanks, the plurality of hoses and the plurality of hollow rollers, the effect of circulating flow of the cooling water can be achieved.

[0013] Specifically, the adjusting mechanism includes a moving plate, a slider and a bolt. Moving plates are rotatably connected to both ends of the hollow roller. Sliders are fixedly connected to both of the two moving plates. Both of the two sliders and the two moving plates are slidably connected to the cooling box. Bolts are threadedly connected to both of the two sliders. Both of the two bolts are threadedly connected to the cooling box. A plurality of screw holes are formed in the cooling box. The plurality of screw holes are all adapted to the two bolts. Through the action of the two moving plates, the hollow roller moves in the cooling box, and thus the distance between the plurality of hollow rollers can be adjusted. At the same time, the effect of adjusting the contact surface between the geomembrane body and the plurality of hollow rollers can also be achieved, improving flexibility. At the same time, the two moving plates respectively drive the two sliders to move synchronously and make the two sliders correspond to the screw holes on the cooling box. Then, the two sliders are connected to the cooling box through the two bolts, so as to achieve the effect of limiting the hollow roller.

[0014] Specifically, a heat dissipation window is provided on one side of the cooling box, and two heat dissipation fans are fixedly installed on the cooling box. Both of the two heat dissipation fans correspond to the heat dissipation window. By driving the two heat dissipation fans, air is conveyed into the cooling box, and the air is discharged through the heat dissipation window. During this process, heat transfer occurs between the geomembrane body and the air, thereby achieving the purpose of dissipating heat from the geomembrane body.

[0015] Specifically, the cooling box is provided with two guide rollers, and both of the two guide rollers are connected to the geomembrane body for the purpose of guiding the geomembrane body.

[0016] Specifically, sealing rings are fixedly sleeved on multiple heat dissipation fins, and the outer walls of the multiple sealing rings are fixedly connected to the hollow roller, improving the sealing performance.

[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0018] (1) For a cooling and shaping device for geomembrane production of the present utility model, through the drive of the water pump, the cooling water in one of the two water tanks is respectively conveyed into multiple hollow rollers through the action of multiple hoses, and the water in the multiple hollow rollers is conveyed to the other water tank through the multiple hoses at the other end, thereby achieving the effect of circulating the cooling water; meanwhile, through the action of the two refrigerators, the water in the two water tanks is cooled respectively, further improving the cooling effect on the geomembrane body.

[0019] (2) For a cooling and shaping device for geomembrane production of the present utility model, air is conveyed into the cooling box by driving two heat dissipation fans, and the air is discharged through the heat dissipation window. During this process, heat transfer occurs between the geomembrane body and the air, thereby achieving the purpose of dissipating heat from the geomembrane body; meanwhile, through the action of the multiple hollow rollers, the time of the geomembrane body in the cooling box can be increased, thereby achieving the effect of improving the cooling effect on the geomembrane body. Description of the Drawings

[0020] In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings described below are merely exemplary. The structures, ratios, sizes, etc. shown in this specification are only used to cooperate with the content disclosed in the specification for those familiar with this technology to understand and read, and are not used to limit the limiting conditions under which the present utility model can be implemented. Therefore, they do not have a substantial technical meaning. Any modification of the structure, change of the proportional relationship, or adjustment of the size.

[0021] Figure 1 This is a three - dimensional structure schematic diagram of a cooling and shaping device for geotextile membrane production proposed by the present utility model;

[0022] Figure 2 This is an assembled structure schematic diagram of a cooling and shaping device for geotextile membrane production proposed by the present utility model;

[0023] Figure 3 This is a side - view structure schematic diagram of a cooling and shaping device for geotextile membrane production proposed by the present utility model;

[0024] Figure 4 It is Figure 2 an enlarged structure schematic diagram of part A in

[0025] Figure 5 It is Figure 3 an enlarged structure schematic diagram of part B in

[0026] In the figure: 1, base; 2, cooling box; 3, heating box; 4, geotextile membrane body; 5, hollow roller; 6, heat - conducting plate; 7, heat - dissipating fin; 8, water tank; 9, hose; 10, sealed bearing; 11, water pump; 12, refrigerator; 13, heat - dissipating fan; 14, heat - dissipating window; 15, guiding roller; 16, moving plate; 17, slider; 18, bolt. Specific embodiments

[0027] The following specific embodiments illustrate the implementation manners of the present utility model. Those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of them. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0028] Referring to Figures 1-5 , a cooling and shaping device for geotextile membrane production includes a base 1, a cooling box 2, a cooling mechanism, and a geotextile membrane body 4;

[0029] A heating box 3 is provided on the base 1, a cooling box 2 is provided on the base 1. The cooling box 2 corresponds to the heating box 3 and internally is provided with a plurality of cooling mechanisms. The geotextile membrane body 4 is discharged from the discharge port of the heating box 3 and passes through the cooling box 2, and the geotextile membrane body 4 is connected to the plurality of cooling mechanisms;

[0030] The cooling mechanism includes a hollow roller 5, a heat conducting plate 6, and heat dissipation fins 7. A plurality of hollow rollers 5 are rotatably connected in the cooling box 2. A heat conducting plate 6 is fixedly sleeved on the hollow roller 5, and a plurality of heat dissipation fins 7 are fixedly connected to the heat conducting plate 6. The geomembrane body 4 is connected to a plurality of hollow rollers 5. Adjusting mechanisms are provided at both ends of the plurality of hollow rollers 5, and the plurality of adjusting mechanisms are all connected to the cooling box 2. Through the cooperative design among the cooling box 2, the cooling mechanism, the water tank 8, the water pump 11, and the heat dissipation fan 13, combined cooling and shaping of the geomembrane body 4 can be achieved, and thus sufficient cooling of the geomembrane body 4 can be achieved, improving work efficiency and product quality.

[0031] In this embodiment, two water tanks 8 are fixedly installed at the bottom of the base 1. Hoses 9 are hermetically connected to both of the two water tanks 8. One ends of the plurality of hoses 9 are hermetically connected to both ends of the plurality of hollow rollers 5 respectively. Through the function of the plurality of hoses 9, replacement of the water inside the hollow rollers 5 can be achieved. Refrigerators 12 are provided in both of the two water tanks 8, and the water in the two water tanks 8 is cooled respectively through the function of the two refrigerators 12.

[0032] In this embodiment, sealing bearings 10 are fixedly sleeved on the plurality of hoses 9, and the outer walls of the plurality of sealing bearings 10 are fixedly connected to the plurality of hollow rollers 5 respectively, facilitating the rotation of the plurality of hollow rollers 5.

[0033] In this embodiment, a water pump 11 is provided at the bottom of the base 1. Both ends of the water pump 11 are hermetically connected to two second water pipes. One ends of the two second water pipes are hermetically connected to the two water tanks 8 respectively. Through the driving of the water pump 11 and the cooperative action among the two water tanks, the plurality of hoses 9, and the plurality of hollow rollers 5, the effect of circulating the cooling water can be achieved.

[0034] In this embodiment, the adjusting mechanism includes a moving plate 16, a slider 17, and a bolt 18. Moving plates 16 are rotatably connected to both ends of the hollow roller 5. Sliders 17 are fixedly connected to both of the two moving plates 16. Both of the two sliders 17 and the two moving plates 16 are slidably connected to the cooling box 2. Bolts 18 are threadedly connected to both of the two sliders 17, and both of the two bolts 18 are threadedly connected to the cooling box 2. A plurality of screw holes are formed in the cooling box 2, and the plurality of screw holes are all adapted to the two bolts 18. Through the function of the two moving plates 16, the hollow roller 5 can be moved inside the cooling box 2, and thus the distance between the plurality of hollow rollers 5 can be adjusted. At the same time, the effect of adjusting the contact surface between the geomembrane body 4 and the plurality of hollow rollers 5 can also be achieved, improving flexibility. At the same time, the two moving plates 16 drive the two sliders 7 to move synchronously and make the two sliders 17 correspond to the screw holes on the cooling box 2. Then, the two sliders 17 are connected to the cooling box 2 through the two bolts 18, thereby achieving the effect of limiting the hollow roller 5.

[0035] In this embodiment, a heat dissipation window 14 is provided on one side of the cooling box 2. Two heat dissipation fans 13 are fixedly installed on the cooling box 2. Both of the two heat dissipation fans correspond to the heat dissipation window 14. Air is conveyed into the cooling box 2 by the drive of the two heat dissipation fans 13 and discharged through the heat dissipation window 14. During this process, heat transfer occurs between the geomembrane body 4 and the air, thereby achieving the purpose of dissipating heat from the geomembrane body 4.

[0036] In this embodiment, the cooling box 2 is provided with two guide rollers 15. Both of the two guide rollers 15 are connected to the geomembrane body 4 and are used for guiding the geomembrane body 4.

[0037] In this embodiment, sealing rings are fixedly sleeved on multiple heat dissipation fins 7. The outer walls of the multiple sealing rings are fixedly connected to the hollow rollers 5, improving the sealing performance.

[0038] Working principle: When in use, the geomembrane body 4 is heated and shaped by the heating box 3. One end of the geomembrane body 4 passes through the cooling box 2 and is connected to multiple hollow rollers 5. Then, the geomembrane body 4 is pulled by the traction device.

[0039] During this process, due to the friction between the geomembrane body 4 and the multiple hollow rollers 5, the geomembrane body 4 drives the multiple hollow rollers 5 to rotate on the cooling box 2. At this time, through the action of the heat conduction plate 6 and the multiple heat dissipation fins 7, heat conduction occurs between the cooling water in the hollow rollers 5 and the geomembrane body 4, thereby achieving the effect of cooling the geomembrane body 4.

[0040] Meanwhile, air is conveyed into the cooling box 2 by the drive of the two heat dissipation fans 13 and discharged through the heat dissipation window 14. During this process, heat transfer occurs between the geomembrane body 4 and the air, thereby achieving the purpose of dissipating heat from the geomembrane body 4. At the same time, through the action of the multiple hollow rollers 5, the time of the geomembrane body 4 in the cooling box 2 can be increased, thereby improving the cooling effect on the geomembrane body 4.

[0041] Meanwhile, due to the drive of the water pump 11, the cooling water in one of the two water tanks 8 is respectively conveyed into the multiple hollow rollers 5 through the action of the multiple hoses 9, and the water in the multiple hollow rollers 5 is conveyed to the other water tank 8 through the multiple hoses 9 at the other end, thereby achieving the effect of circulating the cooling water. At the same time, through the action of the two refrigerators 12, the water in the two water tanks 8 is cooled respectively, further improving the cooling effect on the geomembrane body 4.

[0042] The technical progress achieved by the present utility model compared with the prior art is that through the cooperation of various components, the combined cooling and shaping of the geomembrane body 4 can be achieved, thereby achieving sufficient cooling of the geomembrane body 4, improving work efficiency and product quality, and having a simple structure and higher practicality.

Claims

1. A cooling and shaping device for geotextile membrane production, characterized in that, It includes a base (1), a cooling box (2), a cooling mechanism, and a geomembrane body (4); A heating box (3) is provided on the base (1), a cooling box (2) is provided on the base (1), the cooling box (2) corresponds to the heating box (3) and a plurality of cooling mechanisms are arranged inside, the geomembrane body (4) is discharged from the discharge port of the heating box (3) and passes through the cooling box (2), and the geomembrane body (4) is connected to a plurality of the cooling mechanisms; The cooling mechanism includes a hollow roller (5), a heat conducting plate (6), and heat dissipation fins (7). A plurality of hollow rollers (5) are arranged in the cooling box (2), a heat conducting plate (6) is fixedly sleeved on the hollow roller (5), a plurality of heat dissipation fins (7) are fixedly connected to the heat conducting plate (6), the geomembrane body (4) is connected to a plurality of the hollow rollers (5), and adjusting mechanisms are arranged at both ends of a plurality of the hollow rollers (5), and a plurality of the adjusting mechanisms are all connected to the cooling box (2).

2. The cooling and shaping device for geotextile membrane production according to claim 1, characterized in that, Two water tanks (8) are fixedly installed at the bottom of the base (1), hoses (9) are hermetically connected to the tops of the two water tanks (8), one ends of a plurality of the hoses (9) are respectively hermetically connected to both ends of a plurality of the hollow rollers (5), and refrigerators (12) are arranged in both of the two water tanks (8).

3. The cooling and shaping device for geotextile membrane production according to claim 2, characterized in that, Sealing bearings (10) are fixedly sleeved on a plurality of the hoses (9), and the outer walls of a plurality of the sealing bearings (10) are respectively fixedly connected to a plurality of the hollow rollers (5).

4. A cooling and shaping device for geotextile membrane production according to claim 3, characterized in that, A water pump (11) is arranged at the bottom of the base (1), and water pipes two are hermetically connected to both ends of the water pump (11), and one ends of the two water pipes two are respectively hermetically connected to the two water tanks (8).

5. A cooling and shaping device for geotextile membrane production according to claim 1, characterized in that, The adjusting mechanism includes a moving plate (16), a slider (17), and a bolt (18). Moving plates (16) are rotatably connected to both ends of the hollow roller (5), sliders (17) are fixedly connected to both of the two moving plates (16), the two sliders (17) and the two moving plates (16) are all slidably connected to the cooling box (2), bolts (18) are threadedly connected to both of the two sliders (17), the two bolts (18) are both threadedly connected to the cooling box (2), a plurality of screw holes are formed in the cooling box (2), and the plurality of screw holes are all adapted to the two bolts (18).

6. The cooling and shaping device for geotextile film production according to claim 1, characterized in that, A heat dissipation window (14) is formed in one side of the cooling box (2), and two heat dissipation blowers (13) are fixedly installed on the cooling box (2), and the two heat dissipation blowers are both corresponding to the heat dissipation window (14).

7. A cooling and shaping device for geotextile membrane production according to claim 1, characterized in that, Two guide rollers (15) are arranged on the cooling box (2), and the two guide rollers (15) are both connected to the geomembrane body (4).

8. A cooling and shaping device for geotextile membrane production according to claim 1, characterized in that, Sealing rings are fixedly sleeved on a plurality of the heat dissipation fins (7), and the outer walls of the plurality of sealing rings are all fixedly connected to the hollow roller (5).

Citation Information

Patent Citations

  • Cooling and shaping device for geomembrane production

    CN215320025U