Photovoltaic film processing cooling device

The use of a hybrid silicone-boron nitride encapsulant in LED packages addresses the thermal conductivity limitations of conventional encapsulants, enhancing thermal management and reliability.

CN223099733UActive Publication Date: 2025-07-15佛山海阔塑料机械有限公司
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Patent Information

Application Number
CN202422372738.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-28
Publication Date
2025-07-15
Estimated Expiration
2034-09-28

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    Figure CN223099733U_ABST
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Abstract

The utility model discloses a photovoltaic film processing cooling device which comprises a cooling box and an air cooling assembly for cooling a photovoltaic film, a pre-cooling chamber and a cooling chamber are arranged in the cooling box, the pre-cooling chamber is provided with a feed port, the cooling chamber is provided with a discharge port, a communication port is arranged between the pre-cooling chamber and the cooling chamber, and the air cooling assembly is arranged in the cooling box. The air cooling assembly is arranged in the cooling cavity, the photovoltaic film sequentially enters the pre-cooling cavity and the cooling cavity from the feeding port and then is discharged from the discharging port, and the air cooling assembly is located above the photovoltaic film; an air inducing assembly is arranged on the outer side of the cooling box; a guide assembly is arranged outside and / or inside the cooling box and used for enabling the photovoltaic film to enter and exit from the cooling box in a flattened mode. According to the utility model, cold air in the cooling chamber is reutilized while cold air cooling is carried out on the photovoltaic film, so that the cold air enters the pre-cooling chamber to pre-cool the photovoltaic film, the cooling requirement of the air cooling assembly is reduced, the cooling is efficient, and the energy-saving, environment-friendly and reliable effects are realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic thin film processing, in particular to a cooling device for photovoltaic thin film processing. Background Art

[0002] In order to ensure the performance of photovoltaic thin films, improve the photoelectric conversion efficiency, electric energy output and stability and reliability, it is necessary to cool the photovoltaic thin films during processing; however, due to the limitations of the existing structure of the photovoltaic thin film cooling device, there are problems such as complex structure, poor cooling effect and high energy consumption, which cannot meet the existing processing requirements.

[0003] Therefore, it is necessary to develop a cooling device for photovoltaic thin film processing, which has a simple structure, reasonable design, reduces the cooling requirements of the air-cooling component, has high cooling efficiency, and is energy-saving, environmental-friendly and reliable. Summary of the Utility Model

[0004] To solve the above problems, the technical solutions adopted by the utility model are as follows:

[0005] A cooling device for photovoltaic thin film processing includes a cooling box and an air-cooling component for cooling the photovoltaic thin film. A pre-cooling chamber and a cooling chamber are arranged in the cooling box. An inlet is arranged on the pre-cooling chamber, and an outlet is arranged on the cooling chamber. A communication port is arranged between the pre-cooling chamber and the cooling chamber. The air-cooling component is arranged in the cooling chamber. The photovoltaic thin film enters the pre-cooling chamber and the cooling chamber in sequence from the inlet and then is discharged from the outlet. The air-cooling component is located above the photovoltaic thin film;

[0006] An air guiding component is arranged on the outer side of the cooling box, and the air guiding component is used for introducing the cold air after absorbing heat in the cooling chamber into the pre-cooling chamber;

[0007] A guiding component is arranged outside and / or inside the cooling box, and the guiding component is used for making the photovoltaic thin film enter and exit the cooling box flat.

[0008] Further, the air-cooling component includes a cold air box, a condensation pipe and a cooling water circulation system. An air inlet extending to the outside of the cold air box is opened on the cold air box. A plurality of air holes are opened on one side of the cold air box close to the photovoltaic thin film. The condensation pipe is arranged in the cold air box and is communicated with the cooling water circulation system at both ends.

[0009] Further, the air-cooling component further includes a first fan arranged at the air inlet, and the first fan is used for blowing air into the cold air box.

[0010] Further, a plurality of condensation pipes are arranged.

[0011] Further, the air induction component includes an air induction pipe and a second fan. An air outlet is provided in the cooling chamber below the photovoltaic film, and an air inlet is provided in the pre-cooling chamber above the photovoltaic film. Both ends of the air induction pipe are connected to the air outlet and the air inlet respectively, and the second fan is arranged on the air induction pipe.

[0012] Further, the guiding component includes an outer guiding roller group and an inner guiding roller group. There are two outer guiding roller groups, which are respectively located outside the material inlet and the material outlet, and the inner guiding roller group is arranged in the cooling chamber and / or the pre-cooling chamber.

[0013] Further, a first temperature sensor is arranged in the cooling chamber, and a second temperature sensor is arranged at the air holes of the cold air box of the air cooling component.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] 1. By providing a cooling box composed of a pre-cooling chamber and a cooling chamber, and arranging an air cooling component in the cooling chamber to cool the photovoltaic film with cold air, at the same time, the cold air in the cooling chamber is reused and enters the pre-cooling chamber to pre-cool and cool down the photovoltaic film, thereby reducing the cooling requirements of the air cooling component, with high cooling efficiency, energy conservation, environmental protection and reliability.

[0016] 2. By arranging a guiding roller group in the cooling box, the flattening effect and conveying stability of the photovoltaic film in the cooling box are improved. Description of the Drawings

[0017] Figure 1 is one of the structural schematic diagrams of the present utility model;

[0018] Figure 2 is the other structural schematic diagram of the present utility model;

[0019] Wherein: cooling box 1, air cooling component 2, air induction component 3, guiding component 4, first temperature sensor 5, second temperature sensor 6, photovoltaic film 10, pre-cooling chamber 11, cooling chamber 12, cold air box 21, condensing pipe 22, cooling water circulation system 23, first fan 24, air induction pipe 31, second fan 32, outer guiding roller group 41, inner guiding roller group 42, material inlet 1a, material outlet 1b, communication port 1c, air outlet 12a, air inlet 11a, air inlet 21a, air hole 21b. Detailed Embodiments

[0020] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The preferred embodiments of the present utility model are shown in the drawings. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the understanding of the disclosure of the present utility model more thorough and comprehensive.

[0021] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right", "upper", "lower", "front", "rear" and similar expressions used herein are only for the purpose of illustration.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs. The terms used in the description of the present utility model herein are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0023] Next, in combination with the drawings and specific implementation manners, the present utility model will be further described:

[0024] As Figure 1 、 2 shown, a processing and cooling device for a photovoltaic thin film 10 includes a cooling box 1 and an air-cooling component 2 for cooling the photovoltaic thin film 10. A pre-cooling chamber 11 and a cooling chamber 12 are provided in the cooling box 1. An inlet 1a is provided on the pre-cooling chamber 11, and an outlet 1b is provided on the cooling chamber 12. A communication port 1c is provided between the pre-cooling chamber 11 and the cooling chamber 12. The air-cooling component 2 is arranged in the cooling chamber 12. The photovoltaic thin film 10 enters the pre-cooling chamber 11 and the cooling chamber 12 in sequence from the inlet 1a and is discharged from the outlet 1b. The air-cooling component 2 is located above the photovoltaic thin film 10;

[0025] An air guiding component 3 is provided outside the cooling box 1, and the air guiding component 3 is used to introduce the cold air that has absorbed heat in the cooling chamber into the pre-cooling chamber 11;

[0026] A guiding component 4 is provided outside and / or inside the cooling box 1, and the guiding component 4 is used to make the photovoltaic thin film 10 enter and exit the cooling box 1 flat.

[0027] In this embodiment, under the conveying, traction and guiding actions of the external winding and unwinding assembly and the guiding assembly 4, the photovoltaic film 10 enters the cooling box 1. First, the air-cooling assembly 2 in the cooling chamber 12 operates to generate cold air acting on the photovoltaic film 10 below, cooling down the photovoltaic film 10. Then, the cold air after absorbing heat enters the pre-cooling chamber 11 under the action of the air guiding assembly 3 to pre-cool and cool down the photovoltaic film 10 before it enters the cooling chamber 12. Such a structural design, compared with the prior art, not only realizes the secondary utilization of cold air, reduces the cooling requirements of the air-cooling assembly 2, but also improves the cold air effect and efficiency on the photovoltaic film 10, achieving energy-saving and efficient cooling.

[0028] Further, as Figure 1 、 2 shown, the air-cooling assembly 2 includes a cold air box 21, a condensation pipe 22, and a cooling water circulation system 23. An air inlet 21a extending to the outside of the cold air box 21 is provided on the cold air box 21. A plurality of air holes 21b are provided on the side of the cold air box 21 close to the photovoltaic film 10. The condensation pipe 22 is arranged in the cold air box 21 and is communicated with the cooling water circulation system 23 at both ends.

[0029] In this embodiment, the cooling water circulation system 23 continuously supplies cooling water to the condensation pipe 22. Under the action of the air guiding assembly 3, a negative pressure is formed in the cooling chamber 12, and normal temperature air enters the cold air box 21 and forms cold air after absorbing heat through the condensation pipe 22. The cold air blows from the plurality of air holes 21b onto the surface of the photovoltaic film 10, absorbs heat and then winds around to the back from both sides of the photovoltaic film 10 and is introduced into the pre-cooling chamber 11 by the air guiding assembly 3, achieving full-coverage cooling of the front and back surfaces of the photovoltaic film 10, thereby realizing efficient cooling and temperature reduction of the photovoltaic film 10.

[0030] Further, as Figure 1 、 2 shown, in order to improve the air intake volume and air intake effect of the cold air box 21; the air-cooling assembly 2 further includes a first fan 24 arranged at the air inlet 21a, and the first fan 24 is used to blow air into the cold air box 21.

[0031] Further, as Figure 1 、 2 shown, in order to improve the cold air formation efficiency and ensure the uniformity of cold air outlet from the air holes 21b; a plurality of condensation pipes 22 are provided.

[0032] Further, the air guiding assembly 3 includes an air guiding pipe 31 and a second fan 32. An air outlet 12a is provided at the position below the photovoltaic film 10 in the cooling chamber 12, and an air inlet 11a is provided at the position above the photovoltaic film 10 in the pre-cooling chamber 11. Both ends of the air guiding pipe 31 are respectively connected to the air outlet 12a and the air inlet 11a, and the second fan 32 is arranged on the air guiding pipe 31.

[0033] In this embodiment, after absorbing heat, the cold air enters the pre-cooling chamber 11 under the action of the second fan 32 and the air guiding pipe 31. A part of it directly pre-cools the photovoltaic film 10, and the other part enters the pre-cooling chamber 11 to stably maintain the temperature of the pre-cooling chamber 11 at the set low temperature, thereby reducing the influence of the change of the external environmental temperature and improving the cooling stability.

[0034] Furthermore, as Figure 1 , 2 shown, in order to improve the flattening effect and conveying smoothness of the photovoltaic film 10 in the cooling box 1; the guiding assembly 4 includes an outer guiding roller group 41 and an inner guiding roller group 42. Two outer guiding roller groups 41 are provided, which are respectively located outside the feeding port 1a and the discharging port 1b, and the inner guiding roller group 42 is arranged in the cooling chamber 12 and / or the pre-cooling chamber 11.

[0035] Furthermore, as Figure 1 shown, in order to accurately control and detect the temperature of the pre-cooling chamber 11 and the temperature of the cold air blown out by the cold air box 21; a first temperature sensor 5 is arranged in the cooling chamber 12, and a second temperature sensor 6 is arranged at the air hole 21b of the cold air box 21; through the arrangement of the temperature sensors, the rotation speeds of the first fan 24 and the second fan 32 can be controlled according to the temperature of the pre-cooling chamber 11 and the temperature of the cold air at the air hole 21b of the cold air box 21.

[0036] For those skilled in the art, various corresponding changes and deformations can be made according to the technical solutions and concepts described above, and all these changes and deformations should fall within the protection scope of the claims of the utility model patent.

Claims

1. A photovoltaic thin film processing cooling device, comprising a cooling box and an air cooling component for cooling the photovoltaic thin film, characterized in that, A pre-cooling chamber and a cooling chamber are arranged in the cooling box. An inlet is arranged on the pre-cooling chamber, an outlet is arranged on the cooling chamber, a communication port is arranged between the pre-cooling chamber and the cooling chamber, the air-cooling component is arranged in the cooling chamber, the photovoltaic film enters the pre-cooling chamber and the cooling chamber in sequence from the inlet and is discharged from the outlet, and the air-cooling component is located above the photovoltaic film; An air guiding component is arranged on the outer side of the cooling box, and the air guiding component is used for introducing the cold air absorbed heat in the cooling chamber into the pre-cooling chamber; A guiding component is arranged outside and / or inside the cooling box, and the guiding component is used for enabling the photovoltaic film to enter and exit the cooling box flatly.

2. The photovoltaic thin film processing and cooling device according to claim 1, wherein, The air-cooling component includes a cold air box, a condensing pipe and a cooling water circulation system. An air inlet extending to the outside of the cold air box is opened on the cold air box, a plurality of air holes are opened on one side of the cold air box close to the photovoltaic film, the condensing pipe is arranged in the cold air box, and both ends are communicated with the cooling water circulation system.

3. A photovoltaic thin film processing and cooling device according to claim 2, characterized in that, The air-cooling component further includes a first fan arranged at the air inlet, and the first fan is used for blowing air into the cold air box.

4. A photovoltaic thin film processing and cooling device according to claim 2, characterized in that, A plurality of condensing pipes are arranged.

5. A photovoltaic thin film processing and cooling device according to claim 1, wherein, The air guiding component includes an air guiding pipe and a second fan. An air outlet is opened below the photovoltaic film in the cooling chamber, an air inlet is opened above the photovoltaic film in the pre-cooling chamber, both ends of the air guiding pipe are respectively connected with the air outlet and the air inlet, and the second fan is arranged on the air guiding pipe.

6. A photovoltaic thin film processing and cooling device according to claim 1, characterized in that, The guiding component includes an outer guiding roller group and an inner guiding roller group. Two outer guiding roller groups are arranged, which are respectively located outside the inlet and the outlet, and the inner guiding roller group is arranged in the cooling chamber and / or the pre-cooling chamber.

7. A photovoltaic thin film processing cooling device according to claim 1, characterized in that, A first temperature sensor is arranged in the cooling chamber, and a second temperature sensor is arranged at the air holes of the cold air box of the air-cooling component.