Packing sealing, limiting and extruding tool

Abstract

The utility model discloses a packing seal limiting extrusion tool, which particularly relates to the technical field of industrial equipment and comprises a support base component, a driving roller component and a driven roller component. The supporting base assembly comprises four vertical plates, an upper plate and a lower plate, and the upper surface of the lower plate is fixedly connected with the lower surface of the upper plate through the four vertical plates; the driving roller assembly comprises a main rotating roller, a fixed bracket and a rotating handle; the driven roller assembly comprises a driven rotating roller and a movable support, the driving rotating roller is rotationally connected with one fixed support through a rotating shaft, the driving rotating roller is fixedly connected with a rotating handle, and the rotating handle is rotationally connected with the other fixed support. According to the utility model, the packing is extruded by utilizing the driving rotating roller and the driven rotating roller, and the thickness of the section of the extruded packing is controlled by adjusting the limiting pull rod and the positioning line, so that time and labor are saved, the operation is simple, the processing thickness is uniform, and the requirements of the mechanical assembly and maintenance field on safety and quality are met.

Description

Technical Field

[0001] The utility model relates to the technical field of industrial equipment, and more specifically, the utility model relates to a packing seal limit extrusion tooling. Background Art

[0002] It is known that packing seals are widely used in various industrial equipment and are also called packing; after the packing is installed in the packing cavity, it is axially compressed by the gland screws. When there is relative movement between the shaft and the packing, due to the plasticity of the packing itself, it generates a radial force and is in close contact with the shaft to obtain a seal and prevent the medium from leaking; multiple squeezes cause the packing compression force to relax and the sealing performance to decline, so the packing needs to be replaced regularly; among them, the packing is usually a strip with a square cross-section. In actual work, since the cross-section of the packing is not less than the gap of the packing groove, the assembly process is difficult. It is often necessary to pre-extrude the packing to change its thickness and shape dimensions, so as to assemble smoothly and simplify the subsequent work of packing adjustment, so that the packing thickness dimension can meet the equipment operation needs as soon as possible and reduce the running-in period.

[0003] However, in actual use, the traditional packing extrusion tooling has problems such as low efficiency, complex operation, and uneven extrusion effect. Therefore, a packing seal limit extrusion tooling is proposed as a further improvement. Summary of the Utility Model

[0004] In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides a packing seal limit extrusion tooling to solve the problems raised in the above background art.

[0005] To achieve the above object, the utility model provides the following technical solution: a packing seal limit extrusion tooling, the tooling includes: a support base assembly, a driving roller assembly, and a driven roller assembly;

[0006] The support base assembly includes: four vertical plates, an upper plate, and a lower plate. The upper surface of the lower plate is fixedly connected to the lower surface of the upper plate through four vertical plates;

[0007] The driving roller assembly includes: a main rotating roller, a fixed bracket, and a rotating handle;

[0008] The driven roller assembly includes: a driven rotating roller and a moving bracket;

[0009] Two of the fixed brackets are respectively fixedly installed on both sides of the upper surface of the upper plate. One end of the main rotating roller is rotationally connected to a fixed bracket through a rotating shaft, the other end of the main rotating roller is fixedly connected to the rotating handle, and the rotating handle is rotationally connected to the other fixed bracket;

[0010] The two moving brackets are respectively arranged on both sides of the upper surface of the upper plate, and a positioning and locking mechanism is arranged between the moving brackets and the upper plate; both ends of the slave rotating roller are respectively rotationally connected to the two moving brackets through rotating shafts;

[0011] Two fixed seats are fixedly installed on the upper surface of the upper plate and away from the fixed bracket, and a limiting and moving mechanism is arranged between the fixed seat and the corresponding moving bracket.

[0012] Further, the positioning and locking mechanism includes: a positioning fixed rod and a rectangular groove opened on the upper plate; the top end of the positioning fixed rod passing through the inside of the rectangular groove is threadedly connected to the bottom of the moving bracket, the bottom end of the positioning fixed rod is fixedly installed with a first knob, and the first knob is in close contact with the lower surface of the upper plate close to the rectangular groove.

[0013] Further, the moving bracket is fixed on the upper plate by at least two positioning fixed rods and two first knobs.

[0014] Further, the limiting and moving mechanism includes: a limiting pull rod and a second knob, one end of the limiting pull rod is threadedly connected to the end of the moving bracket away from the fixed bracket, the other end of the limiting pull rod passes through the fixed seat, the end of the limiting pull rod passing through the fixed seat is fixedly connected to the second knob, and the limiting pull rod is rotationally connected to the fixed seat.

[0015] Further, the tooling further includes: a positioning ruler assembly;

[0016] The positioning ruler assembly includes: a positioning scale and a positioning line;

[0017] The positioning scale is fixedly installed on the upper surface of the upper plate, and the positioning scale is located between the moving bracket and the fixed bracket; the positioning line is arranged on one side of the moving bracket close to the positioning scale.

[0018] Further, the size of the main rotating roller is the same as that of the slave rotating roller; the height of the center line of the main rotating roller is consistent with the height of the center line of the slave rotating roller.

[0019] Further, the width of the rectangular groove is greater than the diameter of the positioning fixed rod, and the width of the rectangular groove is less than the width of the moving bracket, and the diameter of the first knob is greater than the width of the rectangular groove.

[0020] The technical effects and advantages of the present utility model:

[0021] 1. Compared with the prior art, by setting the active roller assembly and the driven roller assembly, and using the main rotating roller and the driven rotating roller to extrude the packing in a rolling wheel processing method, it can avoid the damage to the packing and the uneven cross-sectional thickness caused by the traditional method of pounding the packing. By adjusting the limit pull rod and the reading of the positioning line on the positioning scale, the cross-sectional thickness of the packing extruded by this packing seal limit extrusion tooling can be controlled. Moreover, this method saves time and effort, is easy to operate, and the cross-sectional thickness of the processed packing is also uniform, greatly improving the working method and well meeting the requirements for safety and quality in the field of mechanical assembly and maintenance.

[0022] 2. Compared with the prior art, by setting the positioning and locking mechanism and the limit moving mechanism, the thickness of the packing to be processed can be flexibly adjusted. At the same time, by using the first knob, the driven roller assembly is fixed more stably, reducing the influence on the uniformity of the packing caused by the slight displacement of the driven roller assembly during the extrusion process. Brief Description of the Drawings

[0023] Figure 1 It is a schematic diagram of the overall structure of the present utility model.

[0024] The reference numerals are:

[0025] 1. Support base assembly; 11. Vertical plate; 12. Upper plate; 13. Lower plate;

[0026] 2. Active roller assembly; 21. Main rotating roller; 22. Fixed bracket; 23. Rotating handle;

[0027] 3. Driven roller assembly; 31. Driven rotating roller; 32. Moving bracket;

[0028] 4. Positioning and locking mechanism; 41. Positioning fixed rod; 42. Rectangular groove; 43. First knob;

[0029] 5. Fixed seat;

[0030] 6. Limit moving mechanism; 61. Limit pull rod; 62. Second knob;

[0031] 7. Positioning scale assembly; 71. Positioning scale; 72. Positioning line. Detailed Description of the Specific Embodiment

[0032] In order to make the purpose, technical solution and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0033] As shown in the attached Figure 1A packing seal limiting extrusion tooling as shown, the tooling includes: a support base assembly 1, a driving roller assembly 2 and a driven roller assembly 3;

[0034] The support base assembly 1 includes: four vertical plates 11, an upper plate 12 and a lower plate 13. The upper surface of the lower plate 13 is fixedly connected to the lower surface of the upper plate 12 through the four vertical plates 11;

[0035] Among them, the four vertical plates 11, the upper plate 12 and the lower plate 13 are assembled by welding with each other. The support base assembly 1 is used to support this packing seal limiting extrusion tooling;

[0036] The driving roller assembly 2 includes: a main rotating roller 21, a fixed bracket 22 and a rotating handle 23;

[0037] The driven roller assembly 3 includes: a driven rotating roller 31 and a moving bracket 32;

[0038] Among them, the surfaces of the main rotating roller 21 and the driven rotating roller 31 are provided with mesh patterns for increasing the friction force on the packing during rotation;

[0039] The two fixed brackets 22 are respectively fixedly installed on both sides of the upper surface of the upper plate 12,

[0040] Among them, each fixed bracket 22 uses two screws, and the fixed bracket 22 is fixed on the upper surface of the upper plate 12 by passing the screws through the upper plate 12;

[0041] One end of the main rotating roller 21 is rotationally connected to a fixed bracket 22 through a rotating shaft, the other end of the main rotating roller 21 is fixedly connected to the rotating handle 23, and the rotating handle 23 is rotationally connected to the other fixed bracket 22; Among them, the rotating handle 23 is connected to the main rotating roller 21 through an internal hexagonal bolt; When in use, rotating the rotating handle 23 can drive the main rotating roller 21 to rotate.

[0042] The two moving brackets 32 are respectively arranged on both sides of the upper surface of the upper plate 12, and a positioning and locking mechanism 4 is arranged between the moving bracket 32 and the upper plate 12;

[0043] Among them, the positioning and locking mechanism 4 is used to fix the use position of the driven roller assembly 3;

[0044] Both ends of the driven rotating roller 31 are rotationally connected to the two moving brackets 32 through rotating shafts respectively;

[0045] Among them, the driving roller assembly 2 and the driven roller assembly 3 are used to limit and extrude the packing, and the main rotating roller 21 is driven by the rotating handle 23;

[0046] Two fixed seats 5 are fixedly installed on the upper surface of the upper plate 12 and away from the fixed brackets 22, and a limiting movement mechanism 6 is arranged between the fixed seat 5 and the corresponding moving bracket 32;

[0047] Among them, the limit moving mechanism 6 is used to limit the use position of the driven roller assembly 3.

[0048] Among them, concentric circular holes are opened in the middle parts of the two fixed brackets 22 and the middle parts of the two moving brackets 32 for installing rolling bearings, so that the main rotating roller 21 rotates in the rolling bearing on the fixed bracket 22 through a rotating shaft, and the secondary rotating roller 31 rotates in the rolling bearing on the moving bracket 32 through a rotating shaft;

[0049] In a preferred embodiment, as shown in the appendix Figure 1 As shown, the positioning and locking mechanism 4 includes: a positioning fixed rod 41 and a rectangular groove 42 opened on the upper plate 12; the top end of the positioning fixed rod 41 passing through the inside of the rectangular groove 42 is threadedly connected to the bottom of the moving bracket 32, and a first knob 43 is fixedly installed at the bottom end of the positioning fixed rod 41, and the first knob 43 is in close contact with the lower surface of the upper plate 12 near the rectangular groove 42.

[0050] Among them, a rectangular hole is opened in the middle of the upper plate 12 so that the filler moves downward in this area after being extruded, and two rectangular grooves 42 symmetrically located on both sides of the middle rectangular hole on the upper plate 12 facilitate the movement of the positioning fixed rod 41 in this area; and the positioning fixed rod 41 passes through the rectangular groove 42 opened on the upper plate 12 and is threadedly connected to the bottom of the moving bracket 32, thereby achieving the fixation of the moving bracket 32, and thus the position of the secondary rotating roller 31 is fixed;

[0051] In a preferred embodiment, as shown in the appendix Figure 1 As shown, the moving bracket 32 is fixed to the upper plate 12 by at least two positioning fixed rods 41 and two first knobs 43.

[0052] In a preferred embodiment, as shown in the appendix Figure 1 As shown, the limit moving mechanism 6 includes: a limit pull rod 61 and a second knob 62. One end of the limit pull rod 61 is threadedly connected to the end of the moving bracket 32 away from the fixed bracket 22, the other end of the limit pull rod 61 passes through the fixed seat 5, and the end of the limit pull rod 61 passing through the fixed seat 5 is fixedly connected to the second knob 62, and the limit pull rod 61 is rotatably connected to the fixed seat 5.

[0053] In a preferred embodiment, as shown in the appendix Figure 1 As shown, the tooling further includes: a positioning ruler assembly 7;

[0054] The positioning ruler assembly 7 includes: a positioning scale 71 and a positioning line 72;

[0055] The positioning ruler 71 is fixedly mounted on the upper surface of the upper plate 12 , and the positioning ruler 71 is located between the movable bracket 32 and the fixed bracket 22 ; the positioning line 72 is arranged on a side of the movable bracket 32 close to the positioning ruler 71 .

[0056] Among them, the positioning ruler assembly 7 is used to refer to adjust the gap between the main rotating roller 21 and the slave rotating roller 31 to adjust the filler extrusion size; and the positioning line 72 is used in conjunction with the positioning ruler 71 to control the gap between the main rotating roller 21 and the slave rotating roller 31 according to the required size to meet different actual size requirements.

[0057] In a preferred embodiment, as shown in the attached Figure 1 As shown, the size of the main rotating roller 21 is the same as the size of the slave rotating roller 31 ; the height of the center line of the main rotating roller 21 is consistent with the height of the center line of the slave rotating roller 31 .

[0058] In a preferred embodiment, as shown in the attached Figure 1 As shown, the width of the rectangular slot 42 is greater than the diameter of the positioning and fixing rod 41 , and the width of the rectangular slot 42 is less than the width of the movable bracket 32 , and the diameter of the first knob 43 is greater than the width of the rectangular slot 42 .

[0059] The working principle of the utility model is as follows: when in use, the operator first drives the positioning fixing rod 41 by turning the first knob 43, so that the first knob 43 is out of close contact with the lower surface of the upper plate 12, and then drives the limiting pull rod 61 to rotate by turning the second knob 62, so that the driven roller assembly 3 threadedly connected with the limiting pull rod 61 is displaced; the positioning scale 71 is compared with the positioning line 72 to adjust the required distance between the active roller assembly 2 and the driven roller assembly 3. After the driven roller assembly 3 is at the required position, the first knob 43 is tightened to fix the driven roller assembly 3, and then the required compression is The adjusted packing is put into the gap between the main rotating roller 21 and the slave rotating roller 31, and the rotating handle 23 is driven to rotate. The main rotating roller 21 drives the packing to move downward by friction, and the packing drives the slave rotating roller 31 to rotate by friction, so that the rotation of the main rotating roller 21 and the slave rotating roller 31 drives the packing to move downward by extrusion, so that the packing is formed into a required thickness size through extrusion. This tool solves the problems of low efficiency, complicated operation, and uneven extrusion effect existing in the traditional packing extrusion method, and provides an efficient, convenient and practical packing seal limit extrusion tool.

[0060] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variation thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0061] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A packing seal limit extrusion tooling, characterized in that: The tooling includes: a support base assembly (1), a driving roller assembly (2), and a driven roller assembly (3); The support base assembly (1) includes: four vertical plates (11), an upper plate (12), and a lower plate (13). The upper surface of the lower plate (13) is fixedly connected to the lower surface of the upper plate (12) through the four vertical plates (11); The driving roller assembly (2) includes: a main rotating roller (21), a fixed bracket (22), and a rotating handle (23); The driven roller assembly (3) includes: a driven rotating roller (31) and a moving bracket (32); The two fixed brackets (22) are respectively fixedly installed on both sides of the upper surface of the upper plate (12). One end of the main rotating roller (21) is rotatably connected to a fixed bracket (22) through a rotating shaft. The other end of the main rotating roller (21) is fixedly connected to the rotating handle (23), and the rotating handle (23) is rotatably connected to the other fixed bracket (22); The two moving brackets (32) are respectively arranged on both sides of the upper surface of the upper plate (12), and a positioning and locking mechanism (4) is arranged between the moving bracket (32) and the upper plate (12); both ends of the driven rotating roller (31) are respectively rotatably connected to the two moving brackets (32) through rotating shafts; Two fixed seats (5) are fixedly installed on the upper surface of the upper plate (12) and away from the fixed brackets (22), and a limiting and moving mechanism (6) is arranged between the fixed seat (5) and the corresponding moving bracket (32).

2. The stuffing box seal limit extrusion tooling according to claim 1, characterized in that: The positioning and locking mechanism (4) includes: a positioning fixed rod (41) and a rectangular groove (42) opened on the upper plate (12); the top end of the positioning fixed rod (41) penetrating through the inside of the rectangular groove (42) is threadedly connected to the bottom of the moving bracket (32). The bottom end of the positioning fixed rod (41) is fixedly installed with a first knob (43), and the first knob (43) is in close contact with the lower surface of the upper plate (12) close to the rectangular groove (42).

3. A packing seal limit extrusion tooling according to claim 2, characterized in that: One moving bracket (32) is fixed to the upper plate (12) through at least two positioning fixed rods (41) and two first knobs (43).

4. A packing seal limit extrusion tooling according to claim 1, characterized in that: The limiting and moving mechanism (6) includes: a limiting pull rod (61) and a second knob (62). One end of the limiting pull rod (61) is threadedly connected to the end of the moving bracket (32) away from the fixed bracket (22). The other end of the limiting pull rod (61) penetrates out of the fixed seat (5). The end of the limiting pull rod (61) penetrating out of the fixed seat (5) is fixedly connected to the second knob (62), and the limiting pull rod (61) is rotatably connected to the fixed seat (5).

5. A stuffing box seal limiting extrusion tooling according to claim 1, characterized in that: The tooling further includes: a positioning ruler assembly (7); The positioning ruler assembly (7) includes: a positioning ruler (71) and a positioning line (72); The positioning ruler (71) is fixedly installed on the upper surface of the upper plate (12), and the positioning ruler (71) is located between the moving bracket (32) and the fixed bracket (22); the positioning line (72) is arranged on the side of the moving bracket (32) close to the positioning ruler (71).

6. The packing seal limit extrusion tooling according to claim 1, characterized in that: The size of the main rotating roller (21) is the same as that of the driven rotating roller (31); the height of the center line of the main rotating roller (21) is consistent with the height of the center line of the driven rotating roller (31).

7. A stuffing box seal limit extrusion tooling according to claim 2, characterized in that: The width of the rectangular groove (42) is greater than the diameter of the positioning fixing rod (41), and the width of the rectangular groove (42) is less than the width of the moving bracket (32). The diameter of the first knob (43) is greater than the width of the rectangular groove (42).

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