Integrated 900V vehicle-mounted range extender system capable of being quickly disassembled

Abstract

The utility model relates to the technical field of intelligent power unit frame structures, in particular to an integrated 900V vehicle-mounted range extender system capable of being disassembled quickly, which comprises an equipment main body and a modularized power pack, and the modularized power pack comprises a power module, a fuel supply module, a control module, a support module, a heat dissipation module and a pipeline module. The power module, the fuel supply module, the control module, the heat dissipation module and the pipeline module are fixed to the equipment body through the support module, the heat dissipation module is installed on the top of the power module, and the control module is installed on the side of the power module. The power module, the fuel supply module, the control module, the support module and the heat dissipation module are connected through the pipeline module, the modularized power pack has the advantages of being convenient to install, easy to maintain and high in adaptability, the use efficiency and flexibility of equipment can be remarkably improved, and the modularized power pack meets the power requirements of various mechanical equipment.

Description

Technical Field

[0001] The utility model relates to the technical field of intelligent power unit frame structures, and particularly relates to an integrated 900V vehicle-mounted range extender system that can be quickly disassembled. Background Art

[0002] Aiming at the general deficiencies of the current intelligent hybrid power systems in terms of integration, efficiency, and maintenance in the market, these problems have significantly increased the overall cost of the system, and at the same time, the maintenance work has become complex and cumbersome. These problems are mainly manifested in the poor compatibility between the various components of the system, resulting in low integration, and the operating efficiency of the system cannot be effectively improved. In addition, due to the complex maintenance work of the system, professional personnel are required for maintenance, which undoubtedly increases the maintenance cost and time. Therefore, we need to improve the existing intelligent hybrid power system to improve the integration of the system, enhance the operating efficiency of the system, simplify the maintenance work of the system, thereby reducing the cost of the system and increasing the service life of the system. Therefore, to solve the above problems, we propose an integrated 900V vehicle-mounted range extender system that can be quickly disassembled. Summary of the Utility Model

[0003] (1) Technical Problems to be Solved

[0004] In view of the deficiencies of the prior art, the utility model provides an integrated 900V vehicle-mounted range extender system that can be quickly disassembled, and solves the technical problems that the existing intelligent hybrid power system has deficiencies in terms of integration, efficiency, and maintenance, resulting in high system cost and complex maintenance.

[0005] (2) Technical Solutions

[0006] To achieve the above objectives, the utility model is realized through the following technical solutions:

[0007] An integrated 900V vehicle-mounted range extender system that can be quickly disassembled includes a device main body and a modular power pack. The modular power pack includes a power module, a fuel supply module, a control module, a bracket module, a heat dissipation module, and a pipeline module. The power module, the fuel supply module, the control module, the heat dissipation module, and the pipeline module are fixed on the device main body through the bracket module. The heat dissipation module is installed on the top of the power module, the control module is installed on the side of the power module, and the power module, the fuel supply module, the control module, the bracket module, and the heat dissipation module are connected through the pipeline module.

[0008] Preferably: The heat dissipation module includes two cooling fans, and the two cooling fans are respectively installed on the exhaust side of the heat dissipation module. The control module includes a variety of sensors and a controller, and the power module and the heat dissipation module are connected to each sensor and the controller through terminal blocks.

[0009] Preferably: The support module is made of high-strength steel, and the fuel supply module and the pipeline module are configured and installed according to specific requirements.

[0010] (III) Beneficial effects

[0011] First, by designing the integrated 900V in-vehicle range extender system to be quickly assembled, during the assembly operation, by pre-assembling and testing each module, the assembly process can be greatly simplified on-site, ensuring the functionality of each part and the compatibility between them. When these pre-verified modules are transported to the site, all the staff needs to do is simply assemble these modules according to the design requirements and perform the necessary connection operations. This method greatly reduces the on-site workload, improves the installation efficiency, and also reduces the errors and adjustments that may occur in a complex environment. Generally speaking, this pre-assembly and testing strategy not only enhances the convenience of the installation process but also improves the stability and reliability of the entire system.

[0012] Second, by designing the integrated 900V in-vehicle range extender system to be quickly disassembled, during the maintenance task, each module can be disassembled and replaced independently. Such a design greatly reduces the downtime required for the power pack during the maintenance process because it allows the maintenance personnel to quickly and accurately locate the problem and perform repairs without having to conduct a comprehensive inspection of the entire system. This innovation not only improves the efficiency of the maintenance work but also means that the power pack can return to the working state faster, thereby reducing potential downtime losses and ensuring the continuous operation and stability of the equipment. Generally speaking, this modular maintenance strategy provides a more efficient and flexible method for the maintenance and repair of the power pack, further enhancing the quality and reliability of the entire maintenance process.

[0013] Third, by designing the integrated 900V in-vehicle range extender system to be quickly replaceable, to ensure a high degree of adaptability during use, this product is designed to be able to quickly adapt to different operating environments and diverse user needs by replacing various functional modules. Such a design concept not only greatly enhances the flexibility of the product but also allows users to flexibly select and configure the most suitable modules according to specific working scenarios and task requirements. This modular design concept, while ensuring the powerful functions of the product, also gives users great freedom, enabling them to customize the product according to their specific needs, so as to maintain high efficiency and competitiveness in a changing working environment. Through this innovative design, we are committed to providing a solution that can span different application fields and adapt to various complex scenarios, ensuring that users can always find the most suitable coping strategy in the face of changing needs. Description of the drawings

[0014] The above description is only an overview of the technical solution of the present utility model. In order to better understand the technical means of the present utility model and implement it according to the content of the specification, the following will be described in detail with reference to the preferred embodiments of the present utility model and the accompanying drawings.

[0015] Figure 1 It is a structural diagram of the modular hybrid integrated installation solution of the present utility model.

[0016] Legend: 1. Power module; 2. Fuel supply module; 3. Control module; 4. Bracket module; 5. Heat dissipation module; 6. Pipeline module. Detailed implementation manners

[0017] By providing an integrated 900V vehicle-mounted range extender system that can be quickly disassembled in the embodiments of the present application, the technical problems of the existing intelligent hybrid power system, such as insufficient integration, efficiency, and maintenance, resulting in high system costs and complex maintenance, are effectively solved.

[0018] Embodiment

[0019] According to Figure 1 As shown, the technical solution in the embodiments of the present application effectively solves the technical problems of the existing intelligent hybrid power system, such as insufficient integration, efficiency, and maintenance, resulting in high system costs and complex maintenance. The general idea is as follows:

[0020] In view of the problems existing in the prior art, the present utility model provides an integrated 900V vehicle-mounted range extender system that can be quickly disassembled, including a device main body and a modular power pack. The modular power pack includes a power module 1, a fuel supply module 2, a control module 3, a bracket module 4, a heat dissipation module 5, and a pipeline module 6. The power module 1, the fuel supply module 2, the control module 3, the heat dissipation module 5, and the pipeline module 6 are fixed on the device main body through the bracket module 4. The heat dissipation module 5 is installed on the top of the power module 1, and the control module 3 is installed on the side of the power module 1. Among them, the power module 1, the fuel supply module 2, the control module 3, the bracket module 4, and the heat dissipation module 5 are connected through the pipeline module 6. High-strength steel is selected to manufacture the bracket module 4. This strong bracket is responsible for firmly installing the power module 1, the fuel supply module 2, the control module 3, the heat dissipation module 5, and the pipeline module 6 on the main structure of the device.

[0021] The heat dissipation module 5 includes two cooling fans, which are respectively installed on the exhaust side of the heat dissipation module 5. The control module 3 includes a variety of sensors and controllers. The power module 1 and the heat dissipation module 5 are connected to each sensor and controller through terminal blocks. The bracket module 4 is made of high-strength steel. The fuel supply module 2 and the pipeline module 6 are configured and installed according to specific requirements. In the design of the heat dissipation module 5, two efficient cooling fans are included, which are arranged on the exhaust side of the heat dissipation module to maximize the heat dissipation work of the power module 1 and ensure that the power module 1 can maintain an appropriate temperature during long-term operation. The control module 3 integrates a variety of sensors and controllers, and these devices are connected to the power module 1 and the heat dissipation module 5 through terminal blocks, enabling the control module 3 to monitor and control the operating status of the modular power pack in real time, respond to possible problems in a timely manner, and ensure the stable operation of the system. The pipeline module 6 ensures that the working medium can flow smoothly between the modules, thereby improving the operating efficiency of the entire power pack.

[0022] Working principle:

[0023] When the quickly detachable integrated 900V vehicle-mounted range extender system is in use, in order to ensure the stable operation and high efficiency of the power system, this design adopts a modular design concept. First, high-strength steel is selected to manufacture the bracket module 4. This sturdy bracket is responsible for firmly installing the power module 1, the fuel supply module 2, the control module 3, the heat dissipation module 5, and the pipeline module 6 on the main structure of the equipment. Among them, the heat dissipation module 5 is specially placed on the top of the power module 1, and the control module 3 is installed on the side of the power module 1. Such a layout is conducive to the effective cooperation and mutual support among the modules.

[0024] In the design of the heat dissipation module 5, two efficient cooling fans are included, which are arranged on the exhaust side of the heat dissipation module to maximize the heat dissipation work of the power module 1 and ensure that the power module 1 can maintain an appropriate temperature during long-term operation. The control module 3 integrates a variety of sensors and controllers, and these devices are connected to the power module 1 and the heat dissipation module 5 through terminal blocks, enabling the control module 3 to monitor and control the operating status of the modular power pack in real time, respond to possible problems in a timely manner, and ensure the stable operation of the system.

[0025] Each functional module, including the power module 1, the heat dissipation module 5, and the control module 3, is efficiently connected through the pipeline module 6. The pipeline module 6 ensures that the working medium can flow smoothly between the modules, thereby improving the operating efficiency of the entire power pack. It is worth mentioning that the power module 1 can select different types of power sources according to actual needs, such as engines or generators. Such a design improves the adaptability and flexibility of the power pack.

[0026] The fuel supply module 2 and the pipeline module 6 are configured and installed according to specific installation requirements. This design makes the modular power pack have higher flexibility and adaptability in practical applications. Generally speaking, the modular power pack structure of the present utility model is not only convenient for installation and simple to maintain, but also due to its high adaptability, it can significantly improve the use efficiency and flexibility of the equipment, and is very suitable for meeting the different power requirements of various mechanical equipment.

[0027] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present utility model, rather than limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or modifications can be made on the basis of the above description. It is not necessary and impossible to list all the implementation manners here. And the obvious changes or modifications derived therefrom are still within the protection scope of the present utility model.

Claims

1. An integrative 900V vehicle range extender system that can be quickly disassembled, comprising a device main body and a modular power pack. The modular power pack includes a power module (1), a fuel supply module (2), a control module (3), a bracket module (4), a heat dissipation module (5) and a pipeline module (6), characterized in that, The power module (1), fuel supply module (2), control module (3), heat dissipation module (5) and pipeline module (6) are fixed on the equipment main body through the bracket module (4). The heat dissipation module (5) is installed on the top of the power module (1), and the control module (3) is installed on the side of the power module (1). Among them, the power module (1), fuel supply module (2), control module (3), bracket module (4) and heat dissipation module (5) are connected through the pipeline module (6).

2. The integrated 900V vehicle range extender system according to claim 1, which is characterized in that, The heat dissipation module (5) includes two cooling fans, and the two cooling fans are respectively installed on the exhaust side of the heat dissipation module (5).

3. An integrated 900V vehicle range extender system that can be quickly disassembled according to claim 2, characterized in that, The control module (3) includes a variety of sensors and controllers.

4. The integrated 900V vehicle range extender system according to claim 3, characterized in that, The power module (1) and the heat dissipation module (5) are connected to each sensor and controller through terminal blocks.

5. The integrated 900V vehicle range extender system according to claim 4, characterized in that The bracket module (4) is made of high-strength steel.

6. The integrated 900V vehicle range extender system according to claim 5, characterized in that, The fuel supply module (2) and the pipeline module (6) are configured and installed according to specific requirements.

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