Water storage tank respirator with sterilization function

The respirator design with a collection system and one-way valve effectively sterilizes the filter in situ and removes condensate, addressing the issue of residual condensate accumulation and preventing tank contamination.

CN223101621UActive Publication Date: 2025-07-15HENAN KELUN PHARMA
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Patent Information

Application Number
CN202421850107.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-07-15
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

In the prior art, condensate water may remain in the respirator or pipeline, or even flow back into the injection water storage tank, resulting in the problem of secondary contamination.

Method used

Design a water tank respirator with sterilization function, including a shell, base, filter element, hoop, exhaust valve, drain valve and collector, use high-temperature steam to sterilize the filter element, and collect condensate through the collector, and completely discharge it with the drain valve.

Benefits of technology

It realizes efficient sterilization without disassembling the filter element, preventing condensate water from remaining and backflow, and avoiding secondary pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The water storage tank respirator with the sterilization function comprises a shell, a base, a filter element, a hoop, an exhaust valve, a drainage valve and a collector, the shell is connected with the base through the hoop, the filter element is installed in a cavity between the shell and the base, the exhaust valve is communicated with the top of the shell, the drainage valve is communicated with a water collecting groove in the inner side of the base, and the collector is connected with the filter element. The collector is installed in the base, the outer edge of the collector is opposite to the water collecting groove, and the base is communicated with an external steam source through a steam pipe. According to the water storage tank respirator, the filter element is sterilized through high-temperature steam, the respirator does not need to be disassembled to take out the filter element, and the sterilization mode is simple, convenient, rapid and efficient; besides, the collector at the bottom of the filter element can effectively collect condensate water generated in the respirator on the premise that steam is not prevented from diffusing upwards from bottom to top for sterilization, the condensate water is thoroughly discharged in cooperation with a drain valve, and secondary pollution caused by the condensate water is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of respirators, in particular to a water storage tank respirator with a sterilization function. Background Art

[0002] A respirator is a common component on a water storage tank. It effectively blocks external particulate matter and microorganisms through a filter element, thereby reducing the impact on the water quality in the tank. A respirator with an electrically heated jacket or steam tracing and a self-draining port can effectively prevent the occurrence of a "collapsed tank" and can effectively reduce the probability of bacteria contamination of the respirator on the injection water tank. To ensure the use effect of the respirator, the filter element needs to be disinfected and sterilized regularly. When disinfecting and sterilizing the filter element, due to the structural design of the respirator, the filter element can only be removed and placed in a sterilization cabinet for disinfection and sterilization treatment. Contamination may occur during the disassembly and transportation process, and it also affects work efficiency.

[0003] In the prior art, for the Chinese utility model patent with the application number CN202221412149.7 and the name of an on-line sterilization device for a storage tank respirator, it uses secondary steam to flow into the respirator for sterilization, preventing the growth of bacteria in the respirator and facilitating the reasonable use of the respirator. When sterilizing, the respirator does not need to be removed, which can avoid the contamination caused by the exposure of injection water to the air. Although the technical solution also mentions discharging the condensed water generated during the sterilization of the respirator, it does not elaborate on the means of effectively collecting and discharging the condensed water in the respirator. According to the description of the technical solution, a part of the condensed water may remain in the respirator or the pipeline between the respirator and the injection water storage tank, and may even flow back into the injection water storage tank, causing secondary pollution. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a water storage tank respirator with a sterilization function to solve the problem that in the prior art, a part of the condensed water may remain in the respirator or the pipeline, and may even flow back into the injection water storage tank, causing secondary pollution.

[0005] To solve the above technical problems, the utility model adopts the following technical solutions:

[0006] A water storage tank respirator with a sterilization function includes a housing, a base, a filter element, a hoop, an exhaust valve, a drain valve, and a collector. The housing is connected to the base through the hoop. The filter element is installed in the cavity between the housing and the base. The exhaust valve is communicated with the top of the housing. The drain valve is communicated with the water collecting tank inside the base. The collector is installed in the base, and the outer edge of the collector is arranged opposite to the water collecting tank. The base is communicated with an external steam source through a steam pipe.

[0007] A further technical solution is that a check valve is provided between the base and the water storage tank.

[0008] A further technical solution is that a thermometer is provided at the top of the outer shell.

[0009] A further technical solution is that a pressure gauge is provided at the top of the outer shell.

[0010] A further technical solution is that the collector includes a support rod, a conical cover, and a plurality of conical rings with different diameters and arranged concentrically. The conical rings are distributed from large to small in diameter and from bottom to top. The conical cover is located at the uppermost part of the conical rings. Both the conical cover and the conical rings are connected to the base through the support rod.

[0011] A further technical solution is that the outer edge of the upper conical ring and the inner edge of the lower conical ring overlap each other.

[0012] Compared with the prior art, at least one of the following beneficial effects can be achieved by the present utility model:

[0013] The present utility model provides a water storage tank breather with a sterilization function. The water storage tank breather sterilizes the filter element by using high-temperature steam without disassembling the breather to take out the filter element. The sterilization method is simple, convenient, fast, and efficient. In addition, on the premise of not hindering the upward diffusion and sterilization of steam from bottom to top, the collector at the bottom of the filter element can effectively collect the condensed water generated in the breather, and cooperate with the drain valve to discharge the condensed water more thoroughly, preventing the condensed water from causing secondary pollution. Description of the Drawings

[0014] Figure 1 It is a schematic structural diagram of a water storage tank breather with a sterilization function according to the present utility model.

[0015] Figure 2 For the present utility model Figure 1 It is a schematic structural diagram of the collector in the present utility model.

[0016] Figure 3 For the present utility model Figure 2 It is a schematic structural diagram of the conical cover and the conical rings in the present utility model.

[0017] Reference numerals: 1. Outer shell; 2. Base; 3. Filter element; 4. Hoop; 5. Exhaust valve; 6. Drain valve; 7. Collector; 8. Water collecting tank; 9. Steam pipe; 10. Check valve; 11. Thermometer; 12. Pressure gauge; 13. Support rod; 14. Conical cover; 15. Conical ring. Detailed Embodiments

[0018] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. Usually, the components of the embodiments of the present utility model described and illustrated in the accompanying drawings herein can be arranged and designed in various different configurations.

[0019] Therefore, the following detailed description of the embodiments of the present utility model provided in the accompanying drawings is not intended to limit the scope of the present utility model claimed, but merely represents selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts fall within the scope of protection of the present utility model.

[0020] It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments can be combined with each other.

[0021] It should be noted that like reference numerals and letters denote like items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0022] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the utility model product is usually placed during use, or the orientation or positional relationship commonly understood by those skilled in the art. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive distinction and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present utility model, it should also be noted that unless otherwise clearly specified and defined, the terms "set", "installed", "connected", "connected to" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0024] Example 1:

[0025] As shown in this embodiment Figure 1 shown, a water storage tank breather with a sterilization function includes a housing 1, a base 2, a filter element 3, a hoop 4, an exhaust valve 5, a drain valve 6, and a collector 7. The housing 1 is connected to the base 2 through the hoop 4. The filter element 3 is installed in the cavity between the housing 1 and the base 2. The exhaust valve 5 communicates with the top of the housing 1. The drain valve 6 communicates with a water collecting tank 8 inside the base 2. The collector 7 is installed in the base 2, and the outer edge of the collector 7 is arranged opposite to the water collecting tank 8. The base 2 is communicated with an external steam source through a steam pipe 9.

[0026] When the external steam source (steam generator or steam boiler) supplies steam to the base 2 through the steam pipe 9, the steam moves upward and diffuses in the cavity between the housing 1 and the base 2. The high-temperature steam sterilizes the filter element 3. At the same time, the steam will also be cooled to generate condensed water and fall. After being collected and guided by the collector 7, it enters the water collecting tank 8. The collector 7 can be a water receiving tray, and the condensed water is obliquely flowed into the water collecting tank 8 and discharged through the drain valve 6. The exhaust valve 5 can discharge the excess water vapor in the breather.

[0027] Preferably, a one-way valve 10 is provided between the base 2 and the water storage tank.

[0028] The one-way valve 10 can play a one-way blocking role in the pipeline between the base 2 and the water storage tank, preventing steam from entering the water storage tank, and at the same time not affecting the breather to balance the air pressure in the water storage tank.

[0029] Preferably, a thermometer 11 is provided at the top of the housing 1.

[0030] The thermometer 11 can help the staff know the temperature inside the breather, and then grasp the sterilization situation.

[0031] Preferably, a pressure gauge 12 is provided at the top of the housing 1.

[0032] The pressure gauge 12 can help the staff know the pressure inside the breather, and then grasp the sterilization situation.

[0033] Embodiment 2:

[0034] Based on the above embodiment, as shown in this embodiment Figure 2 and Figure 3 shown, the collector 7 includes a support rod 13, a conical cover 14, and a plurality of conical rings 15 with different diameters and concentrically arranged. The conical rings 15 are distributed from large to small in diameter and from bottom to top. The conical cover 14 is located at the top of the conical rings 15. The conical cover 14 and the conical rings 15 are both connected to the base 2 through the support rod 13.

[0035] A passage for the convenient flow of steam is left between the conical cover 14 and multiple conical rings 15 with different diameters and concentric settings. Moreover, the center of the conical ring 15 and the conical ring 15 act together to diverge the steam, promoting better contact between the steam and the filter element 3. Additionally, the condensed water falling from the filter element 3 can be collected and flow obliquely into the water collecting tank 8, and is discharged uniformly through the drain valve 6.

[0036] Preferably, the outer edge of the upper conical ring 15 and the inner edge of the lower conical ring 15 overlap each other.

[0037] It can fully ensure that the water droplets on the outer edge of the upper conical ring 15 fall on the lower conical ring 15, preventing them from falling into the water storage tank and the pipelines thereon, thus avoiding secondary pollution.

[0038] Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A water storage tank breather with a sterilization function, characterized in that: It includes a housing (1), a base (2), a filter element (3), a hoop (4), an exhaust valve (5), a drain valve (6) and a collector (7). The housing (1) is connected to the base (2) through the hoop (4). The filter element (3) is installed in the cavity between the housing (1) and the base (2). The exhaust valve (5) communicates with the top of the housing (1). The drain valve (6) communicates with a water collecting tank (8) inside the base (2). The collector (7) is installed in the base (2), and the outer edge of the collector (7) is arranged opposite to the water collecting tank (8). The base (2) is connected to an external steam source through a steam pipe (9).

2. The water storage tank breather with a sterilization function according to claim 1, characterized in that: A check valve (10) is arranged between the base (2) and a water storage tank.

3. The water storage tank breather with a sterilization function according to claim 1, characterized in that: A thermometer (11) is arranged at the top of the housing (1).

4. The water storage tank breather with a sterilization function according to claim 1, characterized in that: A pressure gauge (12) is arranged at the top of the housing (1).

5. The water storage tank breather with a sterilization function according to claim 1, characterized in that: The collector (7) includes a support rod (13), a conical cover (14) and a plurality of conical rings (15) with different diameters and arranged concentrically. The conical rings (15) are distributed from large to small in diameter and from bottom to top. The conical cover (14) is located at the uppermost part of the conical rings (15). Both the conical cover (14) and the conical rings (15) are connected to the base (2) through the support rod (13).

6. The water storage tank breather with a sterilization function according to claim 5, characterized in that: The outer edge of the upper conical ring (15) and the inner edge of the lower conical ring (15) overlap each other.

Citation Information

Patent Citations

  • On-line sterilization device for storage tank respirator

    CN217745096U