Feeding device for auricular needles

The ear needle feeding device aligns and sorts ear needles using a rotating and vibrational mechanism with optical sensors, addressing the challenge of robotic retrieval in diamond earring production, thereby improving efficiency.

CN223101753UActive Publication Date: 2025-07-15HEZHOU XUPING JEWELRY CO LTD
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Patent Information

Application Number
CN202422471739.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-07-15
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

In the prior art, the ear pins of diamond earrings are difficult to be arranged quickly and neatly during the automated production process, resulting in the inability to accurately grasp the robot and the production efficiency is low.

Method used

A feeding device for ear needles is designed, including a storage tank, needle feeding track, rotary feeding mechanism, discharge platform and cleaning device. Through the cooperation of arc-shaped spoon plate, vibration motor and photoelectric sensor, the automatic neat arrangement and transportation of ear needles are realized.

Benefits of technology

It realizes the fully automated and neat arrangement and loading of ear needles, improves production efficiency, is convenient for robotic hands to pick it up, and improves the efficiency of automated production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feeding device for auricular needles, belongs to the technical field of diamond ear stud assembly, and solves the problem that the auricular needles are difficult to feed quickly in the diamond ear stud production process. The feeding device comprises a shell, a storage groove used for containing auricular needles is formed in the shell, a needle conveying rail used for conveying the auricular needles is arranged on the shell, the needle conveying rail extends into the storage groove, a rotary feeding mechanism used for shoveling the auricular needles onto the needle conveying rail is arranged at the rear end of the shell, a discharging platform is arranged at the front end of the shell, and the discharging platform is used for discharging the auricular needles. A discharging disc is rotationally arranged on the discharging platform, the discharging disc is aligned with the discharging end of the needle feeding rail, and a stepping motor used for driving the discharging disc to rotate is arranged at the bottom of the discharging platform. According to the feeding device for the auricular needles, the auricular needles can be rapidly and orderly arranged so that the auricular needles can be conveniently taken by a mechanical arm, the production efficiency is effectively improved, and the feeding device has the advantages of being convenient to use and high in practicability.
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Description

Technical Field

[0001] The utility model relates to the technical field of diamond ear stud assembly, in particular to a feeding device for ear studs. Background Art

[0002] As the global demand for high-end jewelry and fashion accessories increases, the diamond earrings industry is becoming a key branch of the luxury goods market, and diamond stud earrings are an important component of diamond earrings. Diamond stud earrings are mainly composed of ear pins, diamond holders and diamonds. During the production process, the pins used in diamond stud earrings are small in size and are usually stored in piles and alternating in a disorderly manner. They are difficult to quickly pick up during the assembly process. In the automated production process, the robot cannot accurately pick up the pins in the chaotic pile, which cannot meet the needs of automated production. As a result, the production efficiency has not been improved. A feeding device that can arrange the pins neatly is urgently needed. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide an ear needle feeding device in view of the above-mentioned deficiencies in the prior art, which can quickly and neatly arrange the needles for easy picking by a robot, thereby effectively improving production efficiency and having the characteristics of being easy to use and highly practical.

[0004] The technical solution adopted by the utility model is: a feeding device for ear needles, comprising a shell, a storage groove for placing ear needles is provided in the shell, a needle feeding track for conveying ear needles is provided on the shell, the needle feeding track extends into the storage groove, a rotating feeding mechanism for shoveling the ear needles onto the needle feeding track is provided at the rear end of the shell, a discharging platform is provided at the front end of the shell, a discharging tray is rotatably provided on the discharging platform, a plurality of evenly arranged receiving grooves for placing ear needles are provided on the discharging tray, a receiving groove close to the needle feeding track is aligned with the discharging end of the needle feeding track, a stepping motor for driving the discharging tray to rotate is provided at the bottom of the discharging platform, a vibration device is provided at the bottom of the needle feeding track, and a cleaning device for cleaning up excess ear needles is provided in the middle above the storage groove.

[0005] As a further improvement, a V-shaped groove is provided at the upper end of the needle feeding track, a through groove is provided at the lower end of the needle feeding track, the V-shaped groove is connected to the through groove, and the ear needles are arranged on the through groove.

[0006] Furthermore, the rotary feeding mechanism includes a mounting seat, an external gear roller, a roller motor and a plurality of arc-shaped spoon plates, the plurality of arc-shaped spoon plates are evenly mounted on the inner ring of the external gear roller, the external gear roller is rotatably mounted on the mounting seat, the mounting seat is mounted in the shell, and the output end of the roller motor is meshed with the outer gear ring of the external gear roller through a gear.

[0007] Further, a photoelectric sensor for detecting whether there are ear pins in the receiving groove is provided at the front end of the discharging platform.

[0008] Further, the needle feeding track is arranged obliquely from the inside to the outside, and the needle feeding track passes through the rotary feeding mechanism.

[0009] Further, the vibration device includes a vibration motor and shock absorbers. The vibration motor is installed at the middle position of the bottom of the needle feeding track, and the shock absorbers are installed at both ends of the needle feeding track.

[0010] Further, the cleaning device includes a rotating shaft, a brush and a servo motor. The brush is rotatably installed on the housing through the rotating shaft. The servo motor is installed inside the housing. The output end of the servo motor is connected to the rotating shaft. The brush is arranged above the needle feeding track.

[0011] Advantages

[0012] Compared with the prior art, the present utility model has the following advantages:

[0013] In the feeding device for ear pins of the present utility model, a large number of ear pins are poured into the storage groove, and then the roller motor is started to drive the external gear roller to rotate. When the external gear roller rotates, the ear pins are scooped into the V-shaped groove of the needle feeding track by the arc-shaped spoon plate. Under the action of gravity, the smaller ends of some ear pins will fall into the through groove, and the larger ends are stuck on the V-shaped groove. The servo motor rotates the brush to make a reciprocating movement of swinging left and right, so as to sweep down the ear pins that have not fallen into the through groove and prevent blockage in the front, so that the ear pins are arranged in order on the needle feeding track and are conveyed outwards under the vibration of the vibration motor. The ear pins enter one of the receiving grooves along the through groove. The discharging disk is rotated by the stepping motor, and the next receiving groove is aligned with the through groove to realize the discharging of the next ear pin. When the stepping motor rotates the ear pin to the front end, the ear pin on the receiving groove is taken away by the manipulator. When the photoelectric sensor senses that there is no ear pin in the receiving groove, it transmits a signal to the controller, and the controller controls the stepping motor to rotate. Through the cooperation of the stepping motor and the photoelectric sensor, the receiving groove repeatedly takes materials, so as to realize the full-automatic and neat arrangement and feeding of ear pins, which is convenient for the manipulator to pick up, effectively improves the overall production efficiency, and has the characteristics of convenient use and wide application range. Brief Description of the Drawings

[0014] Figure 1 is the front view structural schematic diagram of the present utility model;

[0015] Figure 2 is the enlarged side view structural schematic diagram of the needle feeding track in the present utility model;

[0016] Figure 3 is the enlarged cross-sectional view structural schematic diagram of the needle feeding track in the present utility model;

[0017] Figure 4 This is an enlarged structural schematic diagram of the rotary feeding mechanism in the present utility model.

[0018] Wherein: 1 - housing, 2 - rotary feeding mechanism, 3 - vibration device, 4 - cleaning device, 6 - needle feeding track, 7 - storage tank, 8 - discharging platform, 9 - material receiving tank, 10 - discharging tray, 11 - photoelectric sensor, 12 - V-shaped groove, 13 - through groove, 14 - ear pin, 21 - external gear drum, 22 - arc-shaped spoon plate, 23 - mounting seat, 24 - drum motor, 31 - vibration motor, 32 - shock absorber, 41 - servo motor, 42 - rotating shaft, 43 - brush. Specific embodiments

[0019] The present utility model will be further described below with reference to specific embodiments in the accompanying drawings.

[0020] Refer to Figures 1-4As shown, an ear needle feeding device of the utility model comprises a shell 1, a storage slot 7 for placing ear needles 14 is provided in the shell 1, a needle feeding track 6 for conveying the ear needles 14 is provided on the shell 1, the needle feeding track 6 extends into the storage slot 7, a rotating feeding mechanism 2 for shoveling the ear needles 14 onto the needle feeding track 6 is provided at the rear end of the shell 1, a discharging platform 8 is provided at the front end of the shell 1, a discharging tray 10 is rotatably provided on the discharging platform 8, a plurality of evenly arranged receiving slots 9 for placing the ear needles 14 are provided on the discharging tray 10, a receiving slot 9 close to the needle feeding track 6 is aligned with the discharging end of the needle feeding track 6, and the discharging A stepper motor for driving the discharging plate 10 to rotate is provided at the bottom of the material platform 8, a vibration device 3 is provided at the bottom of the needle feeding track 6, and a cleaning device 4 for cleaning up the redundant ear needles 14 is provided in the middle above the storage tank 7. A large number of ear needles 14 are stored in the storage tank 7, and then the drum motor 24 is started to drive the outer gear drum 24 to rotate. When the outer gear drum 24 rotates, the ear needles are scooped into the V-shaped groove 12 of the needle feeding track 6 by the arc-shaped spoon plate 22. Under the action of gravity, the smaller ends of some ear needles will fall into the through groove 13, and the larger ends will be stuck on the V-shaped groove 12, and the brush is rotated by the servo motor 41 43 makes a reciprocating motion of left and right swing, so as to clean up the ear needles 14 that have not fallen into the through slots 13 to prevent them from being blocked in the front, so that the ear needles 14 are arranged in order on the needle feeding track 6 and transported outward under the vibration of the vibration motor 31. The ear needles 14 follow the through slots 13 into one of the receiving slots 9, and the stepper motor rotates the discharge plate 10, and the next receiving slot 9 is aligned with the through slot 13 to realize the discharge of the next ear needle 14. When the stepper motor rotates the ear needle to the front end, the manipulator removes the ear needle 14 on the receiving slot 9, and the photoelectric sensor 11 senses that there is no ear needle in the receiving slot 9. When there are ear needles, the signal is transmitted to the controller, and the controller controls the stepper motor to rotate. The stepper motor and the photoelectric sensor 11 cooperate to realize the repeated material taking of the receiving slot 9, so that the ear needles 14 are automatically and neatly arranged for loading, which is convenient for the robot to take, thereby realizing fully automated loading and effectively improving the overall production efficiency. There are four receiving slots 9, which are evenly distributed on the discharge tray 10, so that the stepper motor can discharge one ear needle 14 when it rotates 90°. When the ear needle 14 rotates 180° under the action of the discharge tray 10, it comes to the front end to facilitate the robot to take, thereby realizing automatic loading.

[0021] Specifically, a V-shaped groove 12 is opened at the upper end of the needle feeding track 6, and a through groove 13 is opened at the lower end of the needle feeding track 6. The V-shaped groove 12 is connected with the through groove 13, and the ear needles 14 are arranged on the through groove 13. The V-shaped groove 12 is convenient for accommodating more ear needles 14 that fall from the arc-shaped spoon plate 22, so that the ear needles 14 can fall into the through groove 13 in an orderly manner, thereby realizing arrangement and transportation.

[0022] Preferably, the rotary feeding mechanism 2 includes a mounting base 23, an external gear drum 21, a drum motor 24 and a plurality of arc-shaped spoon plates 22. The plurality of arc-shaped spoon plates 22 are evenly installed on the inner ring of the external gear drum 21. The external gear drum 21 is rotatably installed on the mounting base 23. The mounting base 23 is installed in the housing 1. The output end of the drum motor 24 is engaged with the external gear ring of the external gear drum 21 through a gear. The output end of the drum motor 24 drives the external gear drum 24 to rotate through the gear. When the external gear drum 24 rotates, the arc-shaped spoon plates 22 are used to scoop the ear pins into the V-shaped groove 12 of the needle feeding track 6, so as to realize the feeding of the small-sized ear pins 14.

[0023] Further, a photoelectric sensor 11 for detecting whether there is an ear pin 14 in the receiving groove 9 is provided at the front end of the discharging platform 8, which is used to detect whether the ear pin 14 is smoothly taken away by the manipulator. After being taken away, the stepping motor is controlled to work, so that the working connectivity is better and it is beneficial to improve the working efficiency.

[0024] Further, the needle feeding track 6 is arranged obliquely from inside to outside. The needle feeding track 6 passes through the rotary feeding mechanism 2. Under the action of the inclination, it is convenient for the ear pins 14 to slide to the lower place, so as to realize automatic discharging.

[0025] Further, the vibration device 3 includes a vibration motor 31 and a shock absorber 32. The vibration motor 31 is installed at the middle position of the bottom of the needle feeding track 6, and the shock absorber 32 is installed at both ends of the needle feeding track 6. Under the action of the shock absorber 32, the speed of the ear pins 14 moving outwards is accelerated, so that the ear pins 14 can be smoothly arranged and conveyed along the needle feeding track 6 in an orderly manner.

[0026] Further, the cleaning device 4 includes a rotating shaft 42, a brush 43 and a servo motor 41. The brush 43 is rotatably installed on the housing 1 through the rotating shaft 42. The servo motor 41 is installed in the housing 1. The output end of the servo motor 41 is connected to the rotating shaft 42. The brush 43 is arranged above the needle feeding track 6. The servo motor 41 rotates the brush 43 to make a reciprocating motion of swinging left and right, so as to realize cleaning most of the ear pins 14 that have not fallen into the through groove 13, and prevent the ear pins 14 from discharging before being arranged neatly, resulting in blockage of the equipment.

[0027] When the feeding device for auricular needles in this embodiment is in use, a large number of auricular needles 14 are stored in the storage tank 7. Then, the roller motor 24 is started to drive the external-tooth roller 24 to rotate. When the external-tooth roller 24 rotates, the arc-shaped spoon plate 22 is used to scoop the auricular needles into the V-shaped groove 12 of the needle feeding track 6. Under the action of gravity, the smaller ends of some auricular needles will fall into the through groove 13, and the larger ends are stuck on the V-shaped groove 12. The servo motor 41 rotates the brush 43 to make a reciprocating left-right swinging motion, so as to sweep down the auricular needles 14 that have not fallen into the through groove 13 and prevent blockage in the front, so that the auricular needles 14 are arranged in order on the needle feeding track 6 and are conveyed outward under the vibration of the vibration motor 31. The auricular needles 14 enter one of the receiving grooves 9 along the through groove 13. The discharging disc 10 is rotated by the stepping motor, and the next receiving groove 9 is aligned with the through groove 13 to realize the discharging of the next auricular needle 14. When the stepping motor rotates the auricular needle to the front end, the auricular needle 14 on the receiving groove 9 is taken away by the manipulator. When the photoelectric sensor 11 senses that there is no auricular needle in the receiving groove 9, it sends a signal to the controller, and the controller controls the stepping motor to rotate. Through the cooperation of the stepping motor and the photoelectric sensor 11, the receiving groove 9 repeatedly takes materials, so as to realize the full-automatic and neat arrangement of the auricular needles 14 for feeding, which is convenient for the manipulator to pick up, thus realizing full-automatic feeding and effectively improving the overall production efficiency. The feeding device for auricular needles of the present invention can quickly arrange the needles neatly, which is convenient for the manipulator to pick up, effectively improves the production efficiency, and has the characteristics of convenient use and strong practicability.

[0028] The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the structure of the present invention, several deformations and improvements can be made, which will not affect the implementation effect of the present invention and the practicability of the patent.

Claims

1. A feeding device for ear acupuncture needles, characterized in that, It includes a housing (1), a storage groove (7) for placing ear pins (14) is provided inside the housing (1), a needle feeding track (6) for conveying the ear pins (14) is provided on the housing (1), the needle feeding track (6) extends into the storage groove (7), a rotary feeding mechanism (2) for shoveling the ear pins (14) onto the needle feeding track (6) is provided at the rear end of the housing (1), a discharging platform (8) is provided at the front end of the housing (1), a discharging disk (10) is rotatably provided on the discharging platform (8), a plurality of uniformly arranged receiving grooves (9) for placing ear pins (14) are provided on the discharging disk (10), a receiving groove (9) close to the needle feeding track (6) is aligned with the discharging end of the needle feeding track (6), a stepping motor for driving the rotation of the discharging disk (10) is provided at the bottom of the discharging platform (8), a vibration device (3) is provided at the bottom of the needle feeding track (6), and a cleaning device (4) for sweeping down the redundant ear pins (14) is provided in the middle above the storage groove (7).

2. The feeding device for auricular needles according to claim 1, characterized in that, A V-shaped groove (12) is opened at the upper end of the needle feeding track (6), a through groove (13) is opened at the lower end of the needle feeding track (6), the V-shaped groove (12) is communicated with the through groove (13), and the ear pins (14) are arranged on the through groove (13).

3. The feeding device for an auricular needle according to claim 1, characterized in that, The rotary feeding mechanism (2) includes a mounting seat (23), an external gear drum (21), a drum motor (24) and a plurality of arc-shaped spoon plates (22). The plurality of arc-shaped spoon plates (22) are uniformly installed on the inner ring of the external gear drum (21). The external gear drum (21) is rotatably installed on the mounting seat (23). The mounting seat (23) is installed inside the housing (1). The output end of the drum motor (24) is meshed with the external gear ring of the external gear drum (21) through a gear.

4. The feeding device for auricular needles according to claim 3, characterized in that, A photoelectric sensor (11) for detecting whether there is an ear pin (14) in the receiving groove (9) is provided at the front end of the discharging platform (8).

5. The feeding device for an auricular needle according to claim 1, characterized in that, The needle feeding track (6) is arranged obliquely from inside to outside, and the needle feeding track (6) passes through the rotary feeding mechanism (2).

6. The feeding device for ear needles according to claim 5, characterized in that, The vibration device (3) includes a vibration motor (31) and a shock absorber (32). The vibration motor (31) is installed at the middle position of the bottom of the needle feeding track (6), and the shock absorber (32) is installed at both ends of the needle feeding track (6).

7. The feeding device for auricular needles according to claim 1, characterized in that, The cleaning device (4) includes a rotating shaft (42), a brush (43) and a servo motor (41). The brush (43) is rotatably installed on the housing (1) through the rotating shaft (42). The servo motor (41) is installed inside the housing (1). The output end of the servo motor (41) is connected to the rotating shaft (42). The brush (43) is arranged above the needle feeding track (6).