Flexible conveying line

Abstract

The utility model is applicable to the technical field of conveying equipment, and provides a flexible conveying line which comprises a rack, a plurality of bearing seats are symmetrically and fixedly mounted on the rack, and rolling shafts are rotatably mounted on the corresponding bearing seats; the flexible belt is arranged on the rolling shaft in a sleeving manner; the motor is arranged on the rack, and an output shaft of the motor is fixedly connected with a shaft rod of the corresponding rolling shaft through a coupler; the collecting hopper is fixedly mounted on the machine frame; and the electric telescopic rod is fixedly installed in the collecting hopper, a cleaning plate is fixedly installed at the top end of an output rod of the electric telescopic rod, and a plurality of bristles are fixedly installed at the top end of the cleaning plate and used for cleaning the flexible belt. According to the flexible conveying line provided by the scheme, the problem that an existing flexible conveying line is inconvenient to clean is solved.

Description

Technical Field

[0001] The utility model belongs to the technical field of conveying equipment, and particularly relates to a flexible conveying line. Background Art

[0002] With the development of industry, as an important link connecting various production links, the performance and efficiency of the flexible conveying line directly affect the operation status of the entire production line and the product quality.

[0003] However, for the current flexible conveying lines, especially the systems using flexible belts as the conveying medium, after long-term and high-frequency conveying of various materials, they often face a common and thorny problem: various pollutants such as slag, dust or oil stains are easily adhered to the surface of the conveying belt. At present, most enterprises use manual cleaning methods to deal with this problem, which requires a large amount of labor costs and time costs. Summary of the Utility Model

[0004] The utility model provides a flexible conveying line, aiming to solve the problem of inconvenient cleaning of the current flexible conveying line.

[0005] The utility model is realized as follows: A flexible conveying line includes: a frame, on which a plurality of bearing seats are symmetrically and fixedly installed, and corresponding roller shafts are rotatably installed on the bearing seats; a flexible belt sleeved on the roller shafts; a motor arranged on the frame, and the output shaft of the motor is fixedly connected with the shaft rod of the corresponding roller shaft through a coupling; a collecting hopper fixedly installed on the frame; an electric telescopic rod fixedly installed in the collecting hopper, a cleaning plate is fixedly installed at the top end of the output rod of the electric telescopic rod, and a plurality of bristles are fixedly installed at the top end of the cleaning plate for cleaning the flexible belt; a flushing mechanism for flushing the flexible belt, and the flushing mechanism is arranged between the cleaning plate and the frame.

[0006] Preferably, the flushing mechanism includes: a water spraying pipe fixed on the cleaning plate, and a plurality of nozzles are fixedly communicated with the water spraying pipe; a water tank arranged on the frame for storing flushing water; a submersible pump arranged in the water tank for pumping water, the water outlet end of the submersible pump is fixedly installed with a telescopic pipe, and the output end of the telescopic pipe extends into the collecting hopper and is fixedly communicated with the water spraying pipe.

[0007] Preferably, a drain pipe for sewage discharge is fixedly communicated with the bottom of the collecting hopper, a collecting box for receiving and holding sewage is arranged on the frame, and a pull-out and detachable filter basket is arranged in the collecting box for filtering sewage impurities.

[0008] Preferably, a mounting plate is fixedly installed at the top of the frame, and a mounting shell for installing the motor is fixedly installed on the mounting plate.

[0009] Preferably, support frames are symmetrically and fixedly installed at the bottom of the frame, and a bearing plate for bearing the water tank and the collection box is fixedly installed on the support frames.

[0010] Preferably, a detachable cover plate is provided at the top of the water tank, a water injection port is opened at the top of the cover plate, and a cover is provided at the top of the water injection port.

[0011] Preferably, a sewage pipe is fixedly communicated with the collection box, and a valve is provided on the sewage pipe.

[0012] Preferably, a through port is opened at the top of the collection box, and a chute opening is opened on the collection box, and the chute opening is adapted to the filter basket.

[0013] Compared with the related art, the flexible conveyor line provided by the present invention has the following beneficial effects:

[0014] By driving the roller and the flexible belt to operate through the motor, combined with the cleaning plate and the brush bristles driven by the electric telescopic rod, and the water spray pipe and the submersible pump of the flushing mechanism, efficient automatic cleaning of the surface of the flexible belt is realized, effectively solving the problem that contaminants are easily adhered to the belt surface after long-term and high-frequency material conveying; integrating components such as the collection hopper, the cleaning plate, the flushing mechanism including the water spray pipe, the water tank, the submersible pump and the telescopic pipe, and the collection box on the frame to form a compact and functionally complete cleaning device, reducing the floor area of the equipment and improving the space utilization rate; the detachable and drawable design of the filter basket, as well as the flexible adjustment ability of the collection hopper and the flushing mechanism, make the cleaning and maintenance of the equipment more convenient and fast, reducing the maintenance cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a front view structural schematic diagram of a flexible conveyor line provided by the present invention;

[0016] Figure 2 is a front view sectional structural schematic diagram of the present invention;

[0017] Figure 3 is a top view structural schematic diagram of the present invention;

[0018] Figure 4 is a structural schematic diagram of the filter basket in the present invention.

[0019] Reference Numerals: 1, frame; 2, bearing seat; 3, roller; 4, flexible belt; 5, motor; 6, collection hopper; 7, electric telescopic rod; 8, cleaning plate; 9, bristles; 10, water spray pipe; 11, water tank; 12, submersible pump; 13, telescopic pipe; 14, drain pipe; 15, collection box; 16, filter basket; 17, mounting plate; 18, mounting shell. Detailed Implementation Manner

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs; the terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the specification and claims of this application or the above drawings are used to distinguish different objects and not to describe a specific order.

[0021] Reference to "embodiment" herein means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of this application. The phrase appears in various places in the specification and does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art will explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.

[0022] An embodiment of the present utility model provides a flexible conveyor line, as Figures 1-4 shown, the flexible conveyor line includes: a frame 1, on which a plurality of bearing seats 2 are symmetrically and fixedly installed, and corresponding rollers 3 are rotatably installed on the bearing seats 2; a flexible belt 4, which is sleeved on the rollers 3; a motor 5, which is arranged on the frame 1, and the output shaft of the motor 5 is fixedly connected to the shaft rod of the corresponding roller 3 through a coupling; a collection hopper 6, which is fixedly installed on the frame 1; an electric telescopic rod 7, which is fixedly installed in the collection hopper 6, and a cleaning plate 8 is fixedly installed at the top of the output rod of the electric telescopic rod 7, and a plurality of bristles 9 are fixedly installed at the top of the cleaning plate 8 for cleaning the flexible belt 4; a flushing mechanism for flushing the flexible belt 4, which is arranged between the cleaning plate 8 and the frame 1.

[0023] It should be noted that during the daily operation of the flexible conveyor line, the conveyor belt, as a key component, directly contacts various materials. These materials may include substances in different forms such as granular, powdery, liquid, or viscous. They may carry various pollutants such as slag, dust, oil stains, and chemical residues during the production process. These pollutants not only have a wide variety but also their adhesion, distribution density, and chemical composition may vary depending on the type of material and the production process. Since the conveyor line often operates over long distances and at high speeds, and the pollutants are widely distributed, manual cleaning requires a large amount of time and effort. Therefore, it is necessary to improve the flexible conveyor line to solve the above problems;

[0024] In this embodiment, the frame 1 serves as the support structure of the entire conveyor line to ensure the stable installation and operation of all components. Through a plurality of symmetrically fixed bearing seats 2 on the frame 1, the roller 3 can rotate smoothly. The flexible belt 4 is sleeved on the roller 3 to achieve continuous material transportation. The motor 5, as the power source, is fixedly connected to the shaft rod of the roller 3 through a coupling to drive the roller 3 and the flexible belt 4 to operate. The collection hopper 6 is fixedly installed on the frame 1 to collect the pollutants that fall during the cleaning process and prevent pollution from spreading. The electric telescopic rod 7 is installed in the collection hopper 6, and a cleaning plate 8 is fixed to the top end of its output rod. The bristles 9 installed on the cleaning plate 8 can closely adhere to and clean the surface of the flexible belt 4 as the electric telescopic rod 7 expands and contracts, effectively removing the attached pollutants. The flushing mechanism is arranged between the cleaning plate 8 and the frame 1 and is used to further clean the flexible belt 4 by spraying water after the bristles clean it to ensure the cleaning effect. Through the above, by improving the cleaning efficiency and reducing manual intervention, an automated cleaning is achieved through an integrated cleaning device, thus solving the problem that the surface of the belt is prone to adhering pollutants after long-term and high-frequency material transportation.

[0025] In a further preferred embodiment of the present utility model, the flushing mechanism includes: a water spray pipe 10 fixed to the cleaning plate 8, and a plurality of nozzles are fixedly communicated with the water spray pipe 10; a water tank 11 arranged on the frame 1 for storing the flushing water; a submersible pump 12 arranged in the water tank 11 for pumping water, and the output end of the submersible pump 12 is fixedly installed with a telescopic pipe 13, and the output end of the telescopic pipe 13 extends into the collection hopper 6 and is fixedly communicated with the water spray pipe 10.

[0026] In this embodiment, the water spray pipe 10 is fixed on the cleaning plate 8, and a number of spray heads are fixedly connected thereto. These spray heads are responsible for evenly spraying water on the surface of the flexible belt 4, and cooperate with the bristles 9 on the cleaning plate 8 to further remove stubborn contaminants on the belt; the water tank 11 is arranged on the frame 1 and is used for storing water for flushing. The water tank 11 provides sufficient water source for the entire flushing mechanism to ensure the continuity and stability of the flushing process; the submersible pump 12 is installed in the water tank 11 and is used for pumping water. The submersible pump 12 pressurizes the water in the water tank 11 through its strong pumping ability and conveys it into the telescopic pipe 13 to provide power for the flushing process; the outlet end of the telescopic pipe 13 is fixedly installed on the submersible pump 12, and the inlet end extends into the collection hopper 6 and is fixedly connected to the water spray pipe 10. The design of the telescopic pipe 13 allows it to be telescopically adjusted according to the position of the cleaning plate 8 to ensure that the spray heads can always be aligned with the surface of the flexible belt 4 for flushing; through the multiple spray heads on the water spray pipe 10, the water flow can evenly cover the entire surface of the flexible belt 4, combined with the cleaning effect of the bristles 9, effectively removing stubborn contaminants on the belt and improving the flushing effect.

[0027] In a further preferred embodiment of the present utility model, a drain pipe 14 for discharging sewage is fixedly connected to the bottom of the collection hopper 6, a collection box 15 for receiving and holding sewage is arranged on the frame 1, and a pull-out and detachable filter basket 16 is arranged in the collection box 15 for filtering sewage impurities.

[0028] In this embodiment, the drain pipe 14 is fixedly connected to the bottom of the collection hopper 6 and is used for discharging the sewage accumulated in the collection hopper 6 and the contaminants washed down. The arrangement of the drain pipe 14 ensures that the sewage generated during the cleaning process can flow out smoothly, avoiding accumulation in the collection hopper 6 and affecting the cleaning effect; the collection box 15 is arranged on the frame 1 and is used for receiving the sewage discharged from the drain pipe 14. The design of the collection box 15 enables the sewage to be centrally collected and treated, preventing environmental pollution caused by the random flow of sewage; the filter basket 16 is arranged in the collection box 15 and is pull-out and detachable. The filter basket 16 is used for filtering impurities in the sewage, such as particulate matter and slag, to prevent these impurities from depositing in the collection box 15 and affecting the subsequent treatment or discharge of the sewage. At the same time, the pull-out and detachable design of the filter basket 16 facilitates the cleaning of impurities and the maintenance of the filter basket.

[0029] In a further preferred embodiment of the present utility model, a mounting plate 17 is fixedly installed on the top of the frame 1, and a mounting shell 18 is fixedly installed on the mounting plate 17 for mounting the motor 5.

[0030] In this embodiment, the mounting plate 17 is fixedly installed on the top of the frame 1 and serves as a stable support platform for carrying and fixing other components; the mounting shell 18 is fixedly installed on the mounting plate 17 and is used for mounting and protecting the motor 5.

[0031] In a further preferred embodiment of the present utility model, support frames are symmetrically and fixedly installed at the bottom of the frame 1, and a bearing plate is fixedly installed on the support frames. The bearing plate is used to bear the water tank 11 and the collection box 15.

[0032] In this embodiment, the support frames are symmetrically and fixedly installed at the bottom of the frame 1, serving as the support foundation for the entire device to ensure the stability and safety of the device; the bearing plate is fixedly installed on the support frames, and its main function is to bear the two relatively heavy components of the water tank 11 and the collection box 15. By connecting the water tank 11 and the collection box 15 to the bottom of the frame 1 through the bearing plate, the structure of the entire device becomes more stable.

[0033] In a further preferred embodiment of the present utility model, a detachable cover plate is provided at the top of the water tank 11. An injection port is opened at the top of the cover plate, and a cover is provided at the top of the injection port.

[0034] In this embodiment, the detachable cover plate is provided at the top of the water tank 11 to enclose the internal space of the water tank 11 and prevent dust, impurities, etc. from entering. At the same time, the cover plate is designed to be detachable to facilitate operations such as adding water and cleaning the inside of the water tank 11 by the user; the injection port is opened at the top of the cover plate for injecting clean water into the water tank 11, and the design of the injection port makes the water addition operation more convenient and fast; the cover is provided at the top of the injection port to close the injection port after water addition is completed and prevent dust, impurities, etc. from entering the water tank 11 through the injection port.

[0035] In a further preferred embodiment of the present utility model, a sewage discharge pipe is fixedly communicated with the collection box 15, and a valve is provided on the sewage discharge pipe.

[0036] In this embodiment, the collection box 15 is used to collect sewage and impurities discharged from the collection hopper 6 through the drain pipe 14; the sewage discharge pipe is fixedly communicated with the collection box 15 as the channel for discharging sewage and impurities; the valve is provided on the sewage discharge pipe to control the opening and closing of the sewage discharge pipe, thereby controlling the discharge of sewage and impurities.

[0037] In a further preferred embodiment of the present utility model, a through opening is opened at the top of the collection box 15, and a sliding groove opening is opened on the collection box 15. The sliding groove opening is adapted to the filter basket 16.

[0038] In this embodiment, the through opening is opened at the top of the collection box 15 to ensure the injection of sewage; the sliding groove opening is adapted to the filter basket 16 to guide the filter basket 16 to smoothly slide into or out of the collection box 15. The shape, size, and position of the sliding groove opening are determined according to the design of the filter basket 16 to ensure that the filter basket 16 can be stably installed in the collection box 15 and is convenient for disassembly.

[0039] In summary, through the integrated electric telescopic rod 7, cleaning plate 8, brush bristles 9, and flushing mechanism, the automatic cleaning of the surface of the flexible belt 4 is realized, greatly improving the cleaning efficiency, reducing the time and labor costs required for manual cleaning, and solving the problem of inconvenient cleaning of the current flexible conveyor line.

[0040] Compared with the related technologies, by driving the roller 3 and the flexible belt 4 to rotate through the motor 5, combined with the cleaning plate 8 and the brush bristles 9 driven by the electric telescopic rod 7, as well as the water spray pipe 10 and the submersible pump 12 of the flushing mechanism, the efficient automatic cleaning of the surface of the flexible belt 4 is realized, effectively solving the problem that contaminants are easily adhered to the belt surface after long-term and high-frequency material conveying; integrating components such as the collection hopper 6, the cleaning plate 8, the flushing mechanism including the water spray pipe 10, the water tank 11, the submersible pump 12, and the telescopic pipe 13, and the collection box 15 on the frame 1 forms a compact and functionally complete cleaning device, reducing the floor area of the equipment and improving the space utilization rate; the detachable design of the filter basket 16 that can be pulled out, as well as the flexible adjustment ability of the collection hopper 6 and the flushing mechanism, make the cleaning and maintenance of the equipment more convenient and fast, reducing the maintenance cost.

[0041] It should be noted that the circuits, electronic components, and modules involved in the present utility model are all prior arts, which can be fully realized by those skilled in the art without further elaboration. The content protected by the present utility model does not involve improvements to software and methods either.

[0042] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are merely illustrative. For example, the above division of units is only a logical function division. In actual implementation, there may be other division methods. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the displayed or discussed coupling or communication connection between each other can be through some interfaces. The indirect coupling or communication connection between devices or units can be in the form of telecommunications or other forms.

[0043] The above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still, without conflict and without creative efforts, combine, add or delete the features in the embodiments of the present utility model according to the circumstances or make other adjustments, so as to obtain different technical solutions that essentially do not deviate from the concept of the present utility model, and these technical solutions also fall within the scope of protection of the present utility model.

Claims

1. A flexible conveyor line, characterized in that, Comprising: A frame (1) on which a plurality of bearing seats (2) are symmetrically and fixedly installed, and a roller (3) is rotatably installed on the corresponding bearing seat (2); A flexible belt (4) sleeved on the roller (3); A motor (5) arranged on the frame (1), and the output shaft of the motor (5) is fixedly connected to the shaft rod of the corresponding roller (3) through a coupling; A collecting hopper (6) fixedly installed on the frame (1); An electric telescopic rod (7) fixedly installed in the collecting hopper (6), a cleaning plate (8) is fixedly installed at the top of the output rod of the electric telescopic rod (7), and a plurality of bristles (9) are fixedly installed at the top of the cleaning plate (8) for cleaning the flexible belt (4); A flushing mechanism for flushing the flexible belt (4), the flushing mechanism is arranged on the cleaning plate (8) and the frame (1).

2. The flexible conveyor line according to claim 1, wherein The flushing mechanism includes: A water spraying pipe (10) fixed on the cleaning plate (8), and a plurality of nozzles are fixedly communicated with the water spraying pipe (10); A water tank (11) arranged on the frame (1) for containing water for flushing; A submersible pump (12) arranged in the water tank (11) for pumping water, a telescopic pipe (13) is fixedly installed at the water outlet end of the submersible pump (12), and the output end of the telescopic pipe (13) extends into the collecting hopper (6) and is fixedly communicated with the water spraying pipe (10).

3. The flexible conveyor line according to claim 2, characterized in that, A drain pipe (14) for discharging sewage is fixedly communicated with the bottom of the collecting hopper (6), a collecting box (15) for receiving and containing sewage is arranged on the frame (1), and a pull-out and detachable filter basket (16) is arranged in the collecting box (15) for filtering sewage impurities.

4. The flexible conveyor line according to claim 1, wherein, An installation plate (17) is fixedly installed at the top of the frame (1), and an installation shell (18) is fixedly installed on the installation plate (17) for installing the motor (5).

5. The flexible conveyor line according to claim 3, characterized in that Support frames are symmetrically and fixedly installed at the bottom of the frame (1), and a bearing plate is fixedly installed on the support frames for bearing the water tank (11) and the collecting box (15).

6. The flexible conveyor line according to claim 2, wherein A detachable cover plate is arranged at the top of the water tank (11), a water injection port is opened at the top of the cover plate, and a cover plate is arranged at the top of the water injection port.

7. The flexible conveyor line according to claim 3, wherein A sewage discharge pipe is fixedly communicated with the collecting box (15), and a valve is arranged on the sewage discharge pipe.

8. The flexible conveyor line according to claim 3, wherein An opening is opened at the top of the collecting box (15), a sliding groove opening is opened on the collecting box (15), and the sliding groove opening is adapted to the filter basket (16).

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