Material collecting device

The collection device with a rotating disc and spiral chute automates the transfer of weighed brake pad materials, addressing the inefficiency of manual handling and reducing personnel needs, thereby enhancing production efficiency and storage.

CN223101882UActive Publication Date: 2025-07-15ZHUHAI HUALI FRICTION MATERIAL +1
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Patent Information

Application Number
CN202421657436.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-07-15
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

In the prior art, during the production process of brake pads, multiple people need to operate the material after weighing it, resulting in low production efficiency and large personnel investment, which is not conducive to production optimization.

Method used

A material collection device is designed, including a frame, a turntable, a bracket and a spiral deflector. The turntable is rotatably arranged on the frame. A spiral channel is formed between the spiral deflector and the turntable, which is used to collect and temporarily store the material cup. The turntable drives the material cup forward along the spiral channel. The operator takes out the material cup in the turntable and stores it in the storage box to reduce manual operation.

Benefits of technology

Improve production efficiency, reduce personnel investment, save costs, simplify material transfer process, and save space.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223101882U_ABST
    Figure CN223101882U_ABST
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Abstract

The utility model discloses a material collecting device which comprises a machine frame, a rotating disc, a support and a spiral flow guide plate. The rotating disc is arranged on the machine frame in a rotating mode. The bracket is connected to the rack; the spiral flow guide plate is connected to the support and arranged above the rotary disc, a preset distance is formed between the bottom end of the spiral flow guide plate and the rotary disc, a spiral channel is defined between the spiral flow guide plate and the rotary disc and used for collecting materials, and the material collecting device is used for temporarily storing material cups containing the materials after the materials are weighed. The rotating disc can drive the material cups to advance along the spiral channel of the spiral flow guide plate, a certain number of material cups can be stored in the rotating disc, an operator takes out the material cups in the rotating disc, stores the material cups in the storage box and adheres material cup labels, and therefore the trouble of multi-person operation is avoided, the advancing distance of the material cups is reduced through the spiral flow guide plate, space is saved, and the production efficiency is improved. And the production efficiency and the storage efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of operation transportation, and particularly relates to a material receiving device. Background Art

[0002] Brake pads are key safety parts of an automobile braking system. During the continuous production process, it is necessary to weigh and prepare the corresponding materials of the product in advance. After the materials are weighed manually or automatically by equipment and placed behind the reweighing line, another employee needs to transfer the weighed material cups to the material storage boxes in real time at the end of the conveyor belt. Four employees are required for two production lines, resulting in low production efficiency, high personnel input, and being not conducive to production optimization. Content of the Utility Model

[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. For this purpose, the utility model provides a material receiving device, which can improve production efficiency, reduce personnel input, save costs, and is conducive to production.

[0004] A material receiving device according to an embodiment of the first aspect of the utility model includes a frame, a turntable, a bracket, and a spiral deflector: the turntable is rotatably arranged on the frame; the bracket is connected to the frame; the spiral deflector is connected to the bracket, the spiral deflector is arranged above the turntable, a predetermined distance is provided between the bottom end of the spiral deflector and the turntable, and a spiral channel is defined between the spiral deflector and the turntable for collecting materials.

[0005] A material receiving device according to an embodiment of the utility model has at least the following beneficial effects: the material receiving device is used for temporarily storing the material cups filled with materials after weighing the materials. The provided turntable can carry the material cups to move forward along the spiral channel of the spiral deflector. The turntable can store a certain number of material cups. The operator takes out the material cups from the turntable and deposits them into the storage box and pastes the labels of the material cups, thus eliminating the trouble of multiple-person operation. Moreover, the provided spiral deflector reduces the traveling distance of the material cups, saves space, improves production efficiency and storage efficiency, and is convenient for production.

[0006] According to some embodiments of the utility model, the bracket includes a plurality of special-shaped cantilevers. One end of the special-shaped cantilever is connected to the frame, and the other end of the special-shaped cantilever bypasses the turntable and extends above the turntable. The plurality of special-shaped cantilevers are arranged circumferentially around the turntable, and the base circles where the plurality of special-shaped cantilevers are located are coaxially arranged with the turntable. The provided special-shaped cantilevers lift the spiral deflector to prevent the spiral deflector from interfering with the turntable, and the uniform distribution of the special-shaped cantilevers can ensure the balance of the spiral deflector, making the storage of the material cups smoother.

[0007] According to some embodiments of the present utility model, the special-shaped cantilever is arranged in a U shape, one end of the U shape is connected to the frame, the other end of the U shape bypasses the turntable and extends above the turntable, and the edge of the turntable is accommodated in the U shape.

[0008] According to some embodiments of the present utility model, the special-shaped cantilever is connected to the spiral guide plate through a fixing plate.

[0009] According to some embodiments of the present utility model, the frame includes at least three legs, and feet are connected to the lower ends of the legs, reducing the floor space occupied by the frame and improving the convenience of installing the frame.

[0010] According to some embodiments of the present utility model, there are four legs, and the feet are arranged in one-to-one correspondence with the legs.

[0011] According to some embodiments of the present utility model, the thickness of the turntable is greater than or equal to 5 mm, and the gap between the turntable and the support frame is greater than or equal to 37 mm.

[0012] According to some embodiments of the present utility model, the thickness of the spiral guide plate is less than or equal to 1 mm, the diameter of the turntable is greater than or equal to 1150 mm, and the distance between the spiral guide plates is greater than or equal to 85 mm.

[0013] According to some embodiments of the present utility model, it further includes a driving member, the driving member is connected to the frame, the driving member is in transmission connection with the turntable, and the driving member is used to drive the turntable to rotate.

[0014] According to some embodiments of the present utility model, the driving member includes a motor.

[0015] Some additional aspects and advantages of the present utility model will be given in the following description, some will become obvious from the following description, or will be understood through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The above and / or additional aspects and advantages of the present utility model will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings, wherein:

[0017] Figure 1 is a schematic structural diagram of the material receiving device according to the embodiment of the present utility model;

[0018] Figure 2 is Figure 1 an exploded view of the shown material receiving device;

[0019] Figure 3 is Figure 1 a schematic side view of the shown material receiving device.

[0020] Frame 100, leg 110, foot 120, turntable 200;

[0021] Bracket 300, special-shaped cantilever 310, fixing plate 320;

[0022] Spiral deflector 400, driving member 500. Specific embodiments

[0023] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation of the present utility model.

[0024] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as up, down, front, back, left, right, etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0025] In the description of the present utility model, the meaning of several is one or more, the meaning of multiple is two or more, and understandings such as greater than, less than, exceeding, etc. do not include the present number, and understandings such as above, below, within, etc. include the present number. If there is a description of first and second, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.

[0026] In the description of the present utility model, unless otherwise clearly defined, words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present utility model in combination with the specific content of the technical solution.

[0027] Refer to Figures 1 to 3, A material receiving device, comprising a frame 100, a turntable 200, a bracket 300 and a spiral deflector 400: The turntable 200 is rotatably arranged on the frame 100; The bracket 300 is connected to the frame 100; The spiral deflector 400 is connected to the bracket 300. The spiral deflector 400 is arranged above the turntable 200. There is a predetermined distance between the bottom end of the spiral deflector 400 and the turntable 200. A spiral channel is defined between the spiral deflector 400 and the turntable 200. The spiral channel is used to collect materials. The material receiving device is used to temporarily store the cups filled with materials after the materials are weighed. The arranged turntable 200 can drive the cups to move forward along the spiral channel of the spiral deflector 400. The turntable 200 can store a certain number of cups. The operator takes out the cups from the turntable 200, deposits them into the storage box and pastes the cup labels. This eliminates the trouble of multiple-person operation. Moreover, the arranged spiral deflector 400 reduces the travel distance of the cups, saves space, improves production efficiency and storage efficiency, and is convenient for production.

[0028] It should be noted that during the production process, the operator operates the automatic weighing machine, sets the material weight according to the product process formula, weighs out 4 cups of facing material and 4 cups of bottom material in one go for matching. Subsequently, it is transferred to the recheck mechanism for material weight recheck. After the recheck is completed, the cups flow into the spiral deflector 400 along with the conveyor belt and perform spiral rotation in the spiral deflector 400 until the turntable 200 is full of cups.

[0029] This device can realize the automatic temporary storage after the friction material is weighed. During the continuous production process, 1 operator can operate 2 automatic weighing machines at the same time. The employee only needs to transfer the materials to the material storage box at the spiral turntable 200.

[0030] In some embodiments, the bracket 300 includes several special-shaped cantilevers 310. One end of the special-shaped cantilever 310 is connected to the frame 100. The other end of the special-shaped cantilever 310 bypasses the turntable 200 and extends above the turntable 200. The several special-shaped cantilevers 310 are arranged circumferentially around the turntable 200. The base circle where the several special-shaped cantilevers 310 are located is coaxially arranged with the turntable 200. The arranged special-shaped cantilevers 310 lift the spiral deflector 400 to avoid interference of the spiral deflector 400 on the turntable 200. And the uniform distribution of the special-shaped cantilevers 310 can ensure the balance of the spiral deflector 400, making the cup storage smoother.

[0031] In some embodiments, the special-shaped cantilever 310 is arranged in a U shape. One end of the U shape is connected to the frame 100. The other end of the U shape bypasses the turntable 200 and extends above the turntable 200. The edge of the turntable 200 is accommodated in the U shape.

[0032] In some embodiments, the special-shaped cantilever 310 is connected to the spiral deflector 400 through a fixing plate 320.

[0033] In some embodiments, the frame 100 includes at least three legs 110, and feet 120 are connected to the lower ends of the legs 110, reducing the floor space occupied by the frame 100 and improving the convenience of installing the frame 100.

[0034] In some embodiments, there are four legs 110, and the feet 120 are arranged in one-to-one correspondence with the legs 110.

[0035] In some embodiments, the thickness of the turntable 200 is greater than or equal to 5 mm, and the gap between the turntable 200 and the support frame is greater than or equal to 37 mm.

[0036] It should be noted that the installation height of the spiral deflector 400 is greater than or equal to 67 mm, and the installation height of the fixing plate 320 is greater than or equal to 120 mm. The so-called installation height refers to the height from the ground.

[0037] In some embodiments, the thickness of the spiral deflector 400 is less than or equal to 1 mm, the diameter of the turntable 200 is greater than or equal to 1150 mm, and the distance between the spiral deflectors 400 is greater than or equal to 85 mm.

[0038] In some embodiments, a driving member 500 is further included. The driving member 500 is connected to the frame 100, and the driving member 500 is in transmission connection with the turntable 200. The driving member 500 is used to drive the turntable 200 to rotate.

[0039] In some embodiments, the driving member 500 includes a motor. It can be understood that the driving member 500 may further include a hydraulic motor or a pneumatic motor.

[0040] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made without departing from the spirit of the present invention within the scope of knowledge possessed by those of ordinary skill in the art.

Claims

1. A material receiving device, characterized in that, Comprising: A frame (100); A turntable (200), rotatably arranged on the frame (100); A bracket (300), connected to the frame (100); A spiral deflector (400), connected to the bracket (300), the spiral deflector (400) being arranged above the turntable (200), a predetermined distance being provided between the bottom end of the spiral deflector (400) and the turntable (200), a spiral channel being defined between the spiral deflector (400) and the turntable (200) for collecting materials.

2. The receiving device according to claim 1, characterized in that: The bracket (300) includes a plurality of shaped cantilevers (310), one end of the shaped cantilever (310) being connected to the frame (100), the other end of the shaped cantilever (310) bypassing the turntable (200) and extending above the turntable (200), the plurality of shaped cantilevers (310) being arranged circumferentially around the turntable (200), the base circle where the plurality of shaped cantilevers (310) are located being coaxially arranged with the turntable (200).

3. The receiving device according to claim 2, characterized in that: The shaped cantilever (310) is arranged in a U shape, one end of the U shape being connected to the frame (100), the other end of the U shape bypassing the turntable (200) and extending above the turntable (200), the edge of the turntable (200) being received in the U shape.

4. The receiving device according to claim 3, characterized in that: The shaped cantilever (310) is connected to the spiral deflector (400) through a fixing plate (320).

5. The receiving device according to claim 1, characterized in that: The frame (100) includes at least three legs (110), feet (120) being connected to the lower ends of the legs (110).

6. The receiving device according to claim 5, wherein: There are four legs (110), and the feet (120) are arranged in one-to-one correspondence with the legs (110).

7. The receiving device according to claim 1, wherein: The thickness of the turntable (200) is greater than or equal to 5 mm, and the gap between the turntable (200) and the support frame is greater than or equal to 37 mm.

8. The receiving device according to claim 7, characterized in that: The thickness of the spiral deflector (400) is less than or equal to 1 mm, the diameter of the turntable (200) is greater than or equal to 1150 mm, and the distance between the spiral deflectors (400) is greater than or equal to 85 mm.

9. A material receiving device according to any one of claims 1 to 8, characterized in that: Also included is a driving member (500), the driving member (500) being connected to the frame (100), the driving member (500) being in transmission connection with the turntable (200), and the driving member (500) being used to drive the turntable (200) to rotate.

10. A material receiving device according to claim 9, characterized in that: The driving member (500) includes a motor.