Live wire pressing device

The automated bookbinding device addresses the low precision and labor-intensive issues of manual fireline pressing by using a dual-directional conveyor system for precise alignment and efficient output, enhancing production efficiency and quality.

CN223101935UActive Publication Date: 2025-07-15JIANGMEN ZHICHUANGLI TECH CO LTD
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Patent Information

Application Number
CN202421758549.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-07-15
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

In the prior art, manual pressing line has low accuracy and high labor intensity, resulting in a decrease in production efficiency.

Method used

An automatic live-pressure device is designed, including a conveying mechanism, a live-pressure mechanism and a discharge mechanism. Through the coordinated work of the conveying module and the positioning plate, the accurate positioning and efficient transport of the book are realized, and the live-pressure component is used to press the live-pressure component on the book.

Benefits of technology

It improves the accuracy of pressing the live line, reduces labor intensity, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223101935U_ABST
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Abstract

The utility model discloses a live wire pressing device which comprises the following components: a conveying mechanism which comprises a first conveying module and a second conveying module, the first conveying module is arranged above the second conveying module, the first conveying module drives book cases to be conveyed along a first direction, and the second conveying module passes through the first conveying module so as to drive books to be conveyed along a second direction; the live wire pressing mechanism comprises a positioning plate and a live wire pressing assembly; and the discharging mechanism is arranged in the second direction, and the positioning plate and the discharging mechanism are sequentially arranged. The first conveying module conveys books in the first direction, after the books reach the set position, the second conveying module penetrates through the first conveying module to lift the books, the books are made to be separated from the first conveying module, then the books are driven to abut against the positioning plate, positioning of the books is achieved, live wire pressing is carried out, and after completion, the second conveying module conveys the books towards the discharging mechanism. And the books are discharged through the discharging mechanism, so that the live wire pressing precision is improved, the labor intensity is reduced, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automation, in particular to an automatic firing line pressing device. Background Art

[0002] Pressing the firing line means pressing a groove at the edge of the front and back covers of the book case and the spine to make the spine arc-shaped, strengthen the connection between the book case and the book core, and facilitate flipping through the book. Currently, pressing the firing line on the book case is mainly done manually, but manual pressing has low precision, high labor intensity, and long-term labor will lead to reduced production efficiency. Utility Model Content

[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a firing line pressing device, which can.

[0004] According to the first aspect of the present invention, the firing line pressing device includes: a conveying mechanism, including a first conveying module and a second conveying module, the first conveying module is arranged above the second conveying module, the first conveying module drives the book case to be conveyed along a first direction, and the second conveying module passes through the first conveying module to drive the book to be conveyed along a second direction; a firing line pressing mechanism, including a positioning plate and a firing line pressing assembly, the firing line pressing assembly is used to press the firing line out of the book; a discharging mechanism, along the second direction, the positioning plate and the discharging mechanism are arranged in sequence, and the discharging mechanism is used to deliver the book.

[0005] The firing line pressing device according to the embodiment of the utility model has at least the following beneficial effects: the book is conveyed along the first direction by the first conveying module, and after reaching the set position, the first conveying module stops moving, and then the second conveying module passes through the first conveying module, the second conveying module lifts the book to make the book separate from the first conveying module, and then drives the book to contact with the positioning plate and align the book to achieve the positioning of the book, and then the firing line pressing assembly presses the firing line on the book, and then the second conveying module conveys the book along the second direction toward the discharging mechanism, and sends the book out through the discharging mechanism, thereby improving the firing line pressing accuracy, reducing labor intensity, and improving production efficiency.

[0006] According to some embodiments of the present invention, the first conveying module includes a first power module and a plurality of conveying rollers, the plurality of conveying rollers are arranged at intervals along the first direction, and the first power module simultaneously drives the plurality of conveying rollers to rotate in the same direction.

[0007] According to some embodiments of the present utility model, the first power module includes a first motor, a first gear, a second gear, and a chain. The first motor is provided with an output shaft, the first gear is arranged on the output shaft, multiple second gears are provided and are arranged corresponding to the conveying rollers, the second gears are arranged on the conveying rollers, and the chain meshes with the first gear and the second gears simultaneously.

[0008] According to some embodiments of the present utility model, the second conveying module includes a second power module and multiple wheel sets. The multiple wheel sets are arranged between two adjacent conveying rollers, and the second power module drives the multiple wheel sets to rotate simultaneously.

[0009] According to some embodiments of the present utility model, the second power module includes a second motor and a transmission shaft. The second motor drives the transmission shaft to rotate. The transmission shaft is provided with multiple transmission wheels, the transmission wheels are arranged corresponding to the wheel sets, and the transmission wheels and the wheel sets are driven by a transmission belt.

[0010] According to some embodiments of the present utility model, the conveying mechanism further includes a third power module. The third power module includes a base, a first cylinder, and a first linear slide. The base is connected to the movable end of the first linear slide, the first cylinder drives the base to move in the vertical direction, and the second conveying module is arranged on the base.

[0011] According to some embodiments of the present utility model, the live wire pressing component includes two movable units. The two movable units are arranged in the vertical direction. The movable unit includes a second cylinder, a second linear slide, and a pressing plate. The two second cylinders drive the two pressing plates to move towards or away from each other, and the two pressing plates are respectively connected to the movable ends of the second linear slides.

[0012] According to some embodiments of the present utility model, arc-shaped portions are arranged on one side of the two pressing plates facing each other.

[0013] According to some embodiments of the present utility model, the discharging mechanism includes a fourth power module and two discharging rollers. The two discharging rollers are arranged in the vertical direction. The fourth power module drives the lower discharging roller to rotate, and the fourth power module drives the upper discharging roller to move in the vertical direction.

[0014] According to some embodiments of the present utility model, the fourth power module includes a third motor, a third cylinder, and a third linear slide. The motor drives the lower discharging roller to rotate, and the third cylinder cooperates with the third linear slide to drive the upper discharging roller to move in the vertical direction.

[0015] Additional aspects and advantages of the present utility model will be given in part in the following description, become apparent in part from the following description, or be learned through the practice of the present utility model. Description of the Drawings

[0016] The above-mentioned and / or additional aspects and advantages of the present utility model will become apparent and be readily understood from the description of the embodiments in conjunction with the following drawings, wherein:

[0017] Figure 1 is a schematic diagram of the wire pressing device according to an embodiment of the present utility model;

[0018] Figure 2 is a cross-sectional view of the wire pressing device according to an embodiment of the present utility model.

[0019] Description of the reference numerals in the drawings:

[0020] The first conveying module 110, conveying rollers 111, first gear 112, chain 113, second gear 114, output shaft 115, second conveying module 120, wheel set 121, second motor 122, transmission shaft 123, transmission wheel 124, transmission belt 125, base 131, first linear slide 132, first cylinder 133;

[0021] The second cylinder 211, second linear slide 212, pressing plate 220, arc portion 221, positioning plate 230;

[0022] The third cylinder 311, third linear slide 312, third motor 320, discharging roller 330. Detailed Embodiment

[0023] The embodiments of the present utility model will be described in detail below. Examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation of the present utility model.

[0024] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as up, down, front, back, left, right, etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model.

[0025] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0026] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0027] Reference Figure 1 and Figure 2 The firing line pressing device includes: a conveying mechanism, including a first conveying module 110 and a second conveying module 120, the first conveying module 110 is arranged above the second conveying module 120, the first conveying module 110 drives the book case to be conveyed along a first direction, and the second conveying module 120 passes through the first conveying module 110 to drive the book to be conveyed along a second direction; a firing line pressing mechanism, including a positioning plate 230 and a firing line pressing assembly, the firing line pressing assembly is used to press the firing line out of the book; a discharging mechanism, along the second direction, the positioning plate 230 and the discharging mechanism are sequentially arranged, and the discharging mechanism is used to deliver the book.

[0028] The book is conveyed along the first direction by the first conveying module 110. After reaching the set position, the first conveying module 110 stops moving, and then the second conveying module 120 passes through the first conveying module 110. The second conveying module 120 lifts the book to separate the book from the first conveying module 110, and then drives the book to contact and align the positioning plate 230 to achieve the positioning of the book. Then the firing line pressing assembly presses the firing line on the book, and then the second conveying module 120 conveys the book along the second direction toward the discharging mechanism, and sends the book out through the discharging mechanism, thereby improving the firing line pressing accuracy, reducing labor intensity, and improving production efficiency.

[0029] It is understandable that, referring to Figure 1 and Figure 2 The first conveying module 110 includes a first power module and a plurality of conveying rollers 111. The plurality of conveying rollers 111 are arranged at intervals along a first direction. The first power module simultaneously drives the plurality of conveying rollers 111 to rotate in the same direction to realize the conveyance of books along the first direction.

[0030] Specifically, refer to Figure 1, the first power module includes a first motor, a first gear 112, a second gear 114 and a chain 113. The first motor is provided with an output shaft 115, the first gear 112 is arranged on the output shaft 115, multiple second gears 114 are provided and are arranged corresponding to the conveying rollers 111, the second gears 114 are arranged on the conveying rollers 111, and the chain 113 meshes with the first gear 112 and the second gears 114 at the same time. The first motor drives the first gear 112 to rotate, the first gear 112 is driven by the chain 113 to drive the second gear 114 to rotate, and the rotation of the second gear 114 drives the conveying roller 111 to rotate, realizing the conveyance of books.

[0031] It can be understood that, referring to Figure 1 and Figure 2 , the second conveying module 120 includes a second power module and multiple wheel sets 121. The multiple wheel sets 121 are arranged between two adjacent conveying rollers 111, and the second power module drives the multiple wheel sets 121 to rotate at the same time. The books are driven by the wheel sets 121, and are positioned in cooperation with the positioning plate 230. After the hot wire is pressed, the wheel sets 121 drive the books in the reverse direction and send the books out.

[0032] Specifically, referring to Figure 1 and Figure 2 , the second power module includes a second motor 122 and a transmission shaft. The second motor 122 drives the transmission shaft 123 to rotate. The transmission shaft 123 is provided with multiple transmission wheels 124. The transmission wheels 124 are arranged corresponding to the wheel sets 121, and the transmission wheels 124 and the wheel sets 121 are driven by a transmission belt 125. The second motor 122 drives the transmission shaft 123 to rotate, the transmission shaft 123 drives the transmission wheels 124 to rotate, and multiple transmission wheels 124 are arranged on the transmission shaft 123, enabling multiple wheel sets 121 to be driven to rotate synchronously.

[0033] It can be understood that, referring to Figure 1 , the conveying mechanism further includes a third power module. The third power module includes a base 131, a first cylinder 133 and a first linear slide 132. The base 131 is connected to the movable end of the first linear slide 132. The first cylinder 133 drives the base 131 to move in the vertical direction. The second conveying module 120 is arranged on the base 131. The first cylinder 133 drives the base 131 to move upward, enabling the second conveying module 120 to pass through the first conveying module 110 and abut against the books, and separating the books from the first conveying module 110, realizing the conveyance of the books in the second direction. The first linear slide 132 improves the straightness of the movement of the base 131, enables the second conveying module 120 to move stably, and avoids interference between the second conveying module 120 and the first conveying module 110.

[0034] It can be understood that, referring to Figure 1 and Figure 2, the live wire pressing component includes two moving units which are arranged vertically. The moving unit includes a second cylinder 211, a second linear slide 212 and a pressing plate 220. The two second cylinders 211 drive the two pressing plates 220 to move towards or away from each other. The two pressing plates 220 are respectively connected to the moving ends of the second linear slides 212. By driving the two pressing plates 220 to move towards each other through the two second cylinders 211, the two pressing plates 220 press the live wires on the upper and lower sides of the spine position of the book respectively. Cooperating with the second linear slide 212, the straightness and stability of the movement of the pressing plate 220 are improved, the error is reduced, and the live wire pressing accuracy is improved.

[0035] It can be understood that, referring to Figure 1 , arc-shaped portions 221 are provided on the opposite sides of the two pressing plates 220 to prevent the pressing plates 220 from damaging the book when pressing the live wire.

[0036] It can be understood that, referring to Figure 1 , the discharging mechanism includes a fourth power module and two discharging rollers 330. The two discharging rollers 330 are arranged vertically. The fourth power module drives the lower discharging roller 330 to rotate, and the fourth power module drives the upper discharging roller 330 to move vertically. After the second conveying module 120 sends the book to the discharging mechanism, the fourth power module drives the lower discharging roller 330 to rotate and drives the upper discharging roller 330 to move downward, so that the two discharging rollers 330 cooperate to apply pressure to the book, making the book cover and the book core closely combined, improving the quality of the book. At the same time, the friction between the book and the discharging rollers 330 is increased, which is convenient for sending the book out. It should be noted that after the book core and the book cover go through the bonding step, then the live wire pressing step is carried out. The discharging rollers 330 can make the book cover and the book core closely bonded together, improving the bonding effect.

[0037] It can be understood that, referring to Figure 1 , the fourth power module includes a third motor 320, a third cylinder 311 and a third linear slide 312. The motor drives the lower discharging roller 330 to rotate. The third cylinder 311 cooperates with the third linear slide 312 to drive the upper discharging roller 330 to move vertically. The third motor 320 drives the lower discharging roller 330 to rotate through the transmission of synchronous pulleys. The third cylinder 311 drives the upper discharging roller 330 to move and cooperates with the third linear slide 312 to improve the straightness and stability of the movement of the upper discharging roller 330, so that the book is stably sent out in the second direction, improving the production stability.

[0038] The above has described the embodiments of the present invention in detail with reference to the drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various changes can be made without departing from the gist of the present invention.

Claims

1. A firing wire device, characterized in that, Comprising: A conveying mechanism, including a first conveying module and a second conveying module. The first conveying module is arranged above the second conveying module. The first conveying module drives the book cover to be conveyed in a first direction, and the second conveying module passes through the first conveying module to drive the book to be conveyed in a second direction; A fire line pressing mechanism, including a positioning plate and a fire line pressing component. The fire line pressing component is used to press a fire line on the book; A discharging mechanism. Along the second direction, the positioning plate and the discharging mechanism are arranged in sequence. The discharging mechanism is used to send out the book.

2. The firing line pressing device according to claim 1, wherein The first conveying module includes a first power module and multiple conveying rollers. The multiple conveying rollers are arranged at intervals along the first direction, and the first power module simultaneously drives the multiple conveying rollers to rotate in the same direction.

3. The firing line pressing device according to claim 2, characterized in that, The first power module includes a first motor, a first gear, a second gear and a chain. The first motor is provided with an output shaft. The first gear is arranged on the output shaft. Multiple second gears are provided and are arranged corresponding to the conveying rollers. The second gears are arranged on the conveying rollers, and the chain is simultaneously meshed with the first gear and the second gears.

4. The firing line pressing device according to claim 2, characterized in that, The second conveying module includes a second power module and multiple wheel sets. The multiple wheel sets are arranged between two adjacent conveying rollers, and the second power module simultaneously drives the multiple wheel sets to rotate.

5. The pressing ignition wire device according to claim 4, characterized in that, The second power module includes a second motor and a transmission shaft. The second motor drives the transmission shaft to rotate. The transmission shaft is provided with multiple transmission wheels. The transmission wheels are arranged corresponding to the wheel sets, and the transmission wheels and the wheel sets are driven by a transmission belt.

6. The live wire pressing device according to claim 1, characterized in that The conveying mechanism further includes a third power module. The third power module includes a base, a first cylinder and a first linear slide. The base is connected to the movable end of the first linear slide. The first cylinder drives the base to move in the vertical direction, and the second conveying module is arranged on the base.

7. The pressing wire device according to claim 1, wherein The fire line pressing component includes two movable units. The two movable units are arranged in the vertical direction. Each movable unit includes a second cylinder, a second linear slide and a pressing plate. The two second cylinders drive the two pressing plates to move towards or away from each other. The two pressing plates are respectively connected to the movable ends of the second linear slides.

8. The firing line pressing device according to claim 7, characterized in that, Arc-shaped portions are arranged on one side of the two pressing plates facing each other.

9. The firing line pressing device according to claim 1, characterized in that The discharging mechanism includes a fourth power module and two discharging rollers. The two discharging rollers are arranged in the vertical direction. The fourth power module drives the lower discharging roller to rotate, and the fourth power module drives the upper discharging roller to move in the vertical direction.

10. The pressing wire device according to claim 9, wherein, The fourth power module includes a third motor, a third cylinder and a third linear slide. The motor drives the lower discharging roller to rotate, and the third cylinder cooperates with the third linear slide to drive the upper discharging roller to move in the vertical direction.