Full-automatic square-shell battery module carrying device
The servo-controlled dual-threaded screw mechanism in the battery module handling system addresses inefficiencies by allowing flexible handling of diverse module sizes, enhancing production efficiency and reducing device redundancy.
Patent Information
- Application Number
- CN202422232879.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-11
AI Technical Summary
In the prior art, the battery module handling device needs to be developed separately for different models of Pack box and module models, resulting in wasted space and increased development costs, and it is impossible to efficiently compatible with battery modules of different sizes.
A fully automatic square shell battery module handling device is designed, using servo motors and bidirectional screws to drive electric clamping jaws, combined with industrial robots or automation devices, to achieve clamping and handling of square shell modules of different lengths and widths.
It realizes automatic handling of battery modules of different sizes, reduces space occupation, improves production efficiency and equipment versatility.
Smart Images

Figure CN223101998U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of battery pack manufacturing, and particularly relates to a fully automatic handling device for square shell battery modules. Background Art
[0002] During the manufacturing stage of lithium battery packs, it is necessary to stack and weld battery cells into modules, and then assemble the modules into battery packs. After the battery cells are stacked and welded into modules, the modules need to be transported into the battery packs for assembly into finished products.
[0003] In the new energy industry, due to the large number of new energy vehicle models, there are many types of Pack boxes, and thus many types of modules. It is necessary to be compatible with handling devices for each type of battery module, which increases the development cost and is not conducive to product model change. In current production, there are many module handling devices, and factories need to increase space to accommodate various handling devices, resulting in unnecessary space waste. Therefore, there is an urgent need for a handling device for square shell battery modules that can handle battery modules of different sizes and reduce the occupied space. Summary of the Utility Model
[0004] The technical problem to be solved by the utility model is how to provide a device that can handle battery modules of different sizes.
[0005] The utility model solves the above technical problem by the following technical means:
[0006] The utility model provides a fully automatic handling device for square shell battery modules, including a support plate. An installation plate is arranged below the support plate. A servo motor and a bidirectional lead screw are arranged on the installation plate. The servo motor is connected to the bidirectional lead screw. Electric grippers are arranged at both ends below the installation plate, and the electric grippers are connected to the bidirectional lead screw.
[0007] Beneficial Effects: The utility model controls the rotation of the bidirectional lead screw through the servo motor, and the bidirectional lead screw drives the electric grippers at both ends to move in the length direction of the square shell module, so as to clamp square shell modules of different lengths. Through the coordinated use of an industrial robot or an automation device and a PLC, the automatic transfer function of the square shell module can be realized.
[0008] Preferably, the four sides of the support plate are connected to the installation plate through connecting rods.
[0009] Beneficial Effects: The utility model connects the support plate and the installation plate through connecting rods, leaving a space between the support plate and the installation plate, so that a servo motor and a bidirectional lead screw can be arranged on the upper surface of the installation plate.
[0010] Preferably, the motor synchronous pulley at one end of the servo motor is connected to the lead screw synchronous pulley at one end of the bidirectional lead screw through a synchronous belt.
[0011] Preferably, shaft support seats are provided at both ends of the upper surface of the mounting plate, and the bidirectional lead screw is fixed to the upper surface of the mounting plate through the shaft support seats.
[0012] Preferably, screw nuts are provided at both ends of the bidirectional lead screw, and the screw nuts pass through the mounting plate and are connected to the electric gripper.
[0013] Beneficial effects: In the utility model, the rotation of the servo motor drives the rotation of the bidirectional lead screw, and then drives the lead screw nut to horizontally move along the length direction of the module, so as to realize the clamping of the electric gripper along the length direction of the module.
[0014] Preferably, guide rails are provided on the lower surface of the mounting plate, and the guide rails are connected to the electric gripper.
[0015] Beneficial effects: In the utility model, by arranging guide rails on the lower surface of the mounting plate, the lead screw nut drives the electric gripper to move more smoothly and quickly along the length direction of the module.
[0016] Preferably, module pull rods are provided on both sides of the bottom of the electric gripper, and the module pull rods are connected to the electric gripper through insulating blocks.
[0017] Beneficial effects: In the utility model, the module pull rods are inserted into the mounting holes on the end plates of the square shell module, and the square shell module is lifted by the clamping force between the module pull rods and the mounting holes on the end plates of the square shell module, so as to realize the handling of the square shell module.
[0018] Preferably, bidirectional channels are provided on both sides of the bottom of the electric gripper, and the insulating blocks pass through the bidirectional channels and are connected to the electric gripper.
[0019] Beneficial effects: In the utility model, the insulating blocks move in the bidirectional channels, which can realize the movement of the module pull rods in the width direction of the square shell module, so as to realize the clamping of the square shell module in the width direction, and thus realize the handling of square shell modules with different widths and lengths.
[0020] Preferably, the electric gripper is connected to the screw nut through a mounting block.
[0021] Beneficial effects: In the utility model, the electric gripper is connected to the screw nut through the mounting block, so that the electric gripper, the guide rail and the screw nut are connected on the same horizontal line, so that the electric gripper can be stably installed under the mounting plate and move stably.
[0022] Preferably, the support plate is provided with connection holes.
[0023] Beneficial effects: In the utility model, connection holes are provided on the support plate, and the connection holes are used for connecting with industrial robots or other automation devices. Description of the Drawings
[0024] Figure 1Schematic diagram of the structure of a fully automatic rectangular shell battery module handling device in an embodiment;
[0025] Figure 2 Schematic diagram of the upper surface of the mounting plate in this embodiment;
[0026] Figure 3 Schematic diagram of the lower surface of the mounting plate in this embodiment;
[0027] Figure 4 Schematic diagram of the structure of the rectangular shell module in this embodiment;
[0028] In the figure: 10, support plate; 11, connecting rod; 20, mounting plate; 21, motor mounting plate; 22, servo motor; 23, motor synchronous pulley; 24, synchronous belt; 25, lead screw synchronous pulley; 26, shaft support seat; 27, bidirectional lead screw; 28, lead screw nut; 29, guide rail; 30, mounting block; 31, electric gripper; 32, insulating block; 33, module pull rod; 40, rectangular shell module. Detailed implementation manner
[0029] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0030] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model; in addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance. It should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood in specific situations.
[0031] Embodiment 1
[0032] This embodiment provides a fully automatic handling device for square shell battery modules, including a support plate 10. An installation plate 20 is arranged below the support plate 10. A servo motor 22 and a bidirectional lead screw 27 are arranged on the installation plate 20. The servo motor 22 is connected to the bidirectional lead screw 27. Electric grippers 31 are arranged at both ends below the installation plate 20. The electric grippers 31 are connected to the bidirectional lead screw 27.
[0033] The support plate 10 is provided with a connection hole (not shown in the figure). The connection hole is circular. The connection hole is used to connect an industrial robot or an automated device. The handling device is moved above the square shell module by the industrial robot or the automated device. The handling device moves downward under the control of the industrial robot or the automated device, clamps the square shell module, and then carries it.
[0034] The support plate 10 is connected to the installation plate 20 through a connecting rod 11. The support plate 10 and the installation plate 20 have the same shape and size. One end of the connecting rod 11 is connected to the periphery of the support plate 10 by threads, and the other end is connected to the installation plate 20 by threads. This is set to leave a space between the support plate 10 and the installation plate 20, so that the servo motor 22 and the bidirectional lead screw 27 can be arranged on the upper surface of the installation plate 20.
[0035] The installation plate 20 fixes the servo motor 22 on the upper surface of the installation plate 20 through a motor mounting plate 21. Shaft support seats 26 are fixed at both ends of the installation plate 20 along the length direction. The bidirectional lead screw 27 is fixed on the shaft support seats 26. One end of the motor synchronous pulley 23 of the servo motor 22 and one end of the lead screw synchronous pulley 25 of the bidirectional lead screw 27 are on the same side and are connected by a synchronous belt 24. Lead screw nuts 28 are arranged on both sides of the bidirectional lead screw 27. The lead screw nuts 28 pass through the installation plate 20. The installation plate 20 is correspondingly provided with moving holes (not shown in the figure) for the translation of the lead screw nuts 28. When the servo motor 22 rotates, the motor synchronous pulley 23 drives the synchronous belt 24 to rotate. The synchronous belt 24 drives the lead screw synchronous pulley 25 to rotate. The lead screw synchronous pulley 25 drives the bidirectional lead screw 27 to rotate. The rotation of the bidirectional lead screw 27 drives the lead screw nuts 28 to slide horizontally.
[0036] The lower surface of the mounting plate 20 is provided with guide rails 29, and the guide rails 29 are fixed on both sides of the mounting plate 20 along the length direction. The two ends of the guide rails 29 on both sides are respectively connected to the electric grippers 31. An installation block 30 is arranged in the middle of the electric grippers 31, and the installation block 30 is connected to the lead screw nut 28. By connecting the electric grippers 31 with the lead screw nut 28 through the installation block 30, the electric grippers 31 are connected to the guide rails 29 and the lead screw nut 28 on the same horizontal line, so that the electric grippers 31 can be stably installed under the mounting plate 20 and move stably. By arranging the guide rails 29 on the lower surface of the mounting plate 20, the lead screw nut 28 drives the electric grippers 31 at both ends to move along the length direction of the square shell module 40 more smoothly and quickly. The electric grippers 31 at both ends under the mounting plate 20 can move towards or away from each other along the guide rails 29.
[0037] Insulating blocks 32 are arranged on both sides of the bottom of the electric grippers 31 along the width direction of the square shell module 40. Corresponding bidirectional channels (not marked in the figure) are arranged at the bottom of the electric grippers 31. The two sides of the insulating blocks 32 are fixedly connected to the electric grippers 31 through the bidirectional channels. The insulating blocks 32 are connected to the module pull rod 33, and the module pull rod 33 is fixed at the center of the insulating blocks 32. The insulating blocks 32 can move along the bidirectional channels, and the insulating blocks 32 on both sides move towards or away from each other along the bidirectional channels at the same time, driving the module pull rod 33 to move along the width direction of the square shell module.
[0038] The fully automatic square shell battery module handling device of this embodiment controls the movement of the bidirectional lead screw 27 through the servo motor 22. The bidirectional lead screw 27 drives the electric grippers 31 on both sides to move in the length direction of the square shell module 40, and can clamp square shell modules 40 with different lengths. By controlling the insulating blocks 32 to move in the width direction of the square shell module 40 through the electric grippers 31, square shell modules 40 with different widths can be clamped, so as to realize the handling of square shell modules 40 with different widths and different lengths.
[0039] The working principle of this embodiment:
[0040] This embodiment is connected to the industrial robot through the connection holes of the support plate 10. During use, the industrial robot moves the fully automatic square shell battery module handling device above the square shell module 40 to be handled, and then moves the fully automatic square shell battery module handling device downward until the module pull rod 33 is inserted into the installation hole of the square shell module 40. At this time, under the control of the servo motor 22 and the electric grippers 31, the module pull rod 33 clamps the end plates of the square shell module 40 in the width and length directions of the square shell module 40 respectively. Finally, the industrial robot lifts the fully automatic square shell battery module handling device and the square shell module 40 and transports them to the designated position.
[0041] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A fully automatic handling device for square shell battery modules, characterized in that It includes a support plate (10), an installation plate (20) is arranged below the support plate (10), a servo motor (22) and a bidirectional lead screw (27) are arranged on the installation plate (20), the servo motor (22) is connected to the bidirectional lead screw (27), electric grippers (31) are arranged on both sides below the installation plate (20), and the electric grippers (31) are connected to the bidirectional lead screw (27).
2. The fully automatic rectangular shell battery module handling device according to claim 1, wherein, The four sides of the support plate (10) are connected to the installation plate (20) through connecting rods (11).
3. The fully automatic rectangular shell battery module handling device according to claim 1, wherein A motor synchronous pulley (23) at one end of the servo motor (22) is connected to a lead screw synchronous pulley (25) at one end of the bidirectional lead screw (27) through a synchronous belt (24).
4. The fully automatic rectangular shell battery module handling device according to claim 1, characterized in that, Shaft support seats (26) are arranged at both ends of the upper surface of the installation plate (20), and the bidirectional lead screw (27) is fixed on the upper surface of the installation plate (20) through the shaft support seats (26).
5. The fully automatic rectangular shell battery module handling device according to claim 4, wherein Lead screw nuts (28) are arranged at both ends of the bidirectional lead screw (27), and the lead screw nuts (28) pass through the installation plate (20) and are connected to the electric grippers (31).
6. The fully automatic rectangular shell battery module handling device according to claim 1, characterized in that, Guide rails (29) are arranged on the lower surface of the installation plate (20), and the guide rails (29) are connected to the electric grippers (31).
7. The fully automatic rectangular shell battery module handling device according to claim 1, wherein Module pull rods (33) are arranged on both sides of the bottom of the electric gripper (31), and the module pull rods (33) are connected to the electric gripper (31) through insulating blocks (32).
8. The fully automatic square shell battery module handling device according to claim 7, wherein, Bidirectional channels are arranged on both sides of the bottom of the electric gripper (31), and the insulating blocks (32) pass through the bidirectional channels and are connected to the electric gripper (31).
9. The fully automatic square shell battery module handling device according to claim 5, characterized in that, The electric gripper (31) is connected to the lead screw nut (28) through a mounting block (30).
10. The fully automatic square shell battery module handling device according to claim 1, characterized in that The support plate (10) is provided with connection holes.