Magnesium-based zirconium oxide fiber refractory felt with high heat insulation performance
The magnesium zirconium oxide fiber refractory felt addresses the suboptimal thermal performance of traditional refractory materials by integrating a cushion layer, resin coating, and carbon fiber reinforcement, achieving improved thermal insulation and mechanical strength in high-temperature applications.
Patent Information
- Application Number
- CN202422121446.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-30
AI Technical Summary
Traditional refractory materials have insufficient thermal insulation performance in high temperature environments, and more attention is paid to refractory resistance and mechanical strength during design and manufacturing, while neglecting the optimization of thermal insulation performance.
Magnesium-based zirconia fiber refractory felt is used, and the heat insulation effect enhancement mechanism is provided in the body of the refractory felt, including a buffer layer, a resin layer, a metal mesh, a metal wire, a glass fiber layer, a ceramic fiber layer and a magnesium-based zirconia fiber layer, which enhances its refractory performance and mechanical strength and reduces heat conductivity.
It improves the thermal insulation performance and service life of the refractory felt, ensures stability and corrosion resistance in high temperature environments, and enhances mechanical strength.
Smart Images
Figure CN223102926U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of refractory felts, and particularly relates to a magnesium-based zirconia fiber refractory felt with strong heat insulation performance. Background Technique
[0002] A refractory felt is a fireproof material, and its characteristics include good fire resistance, small heat conduction coefficient, good mechanical properties, etc. It is usually used in high-temperature places in industries such as iron and steel and chemical industries. From the perspective of manufacturing process, the refractory felt is a heat-insulating refractory fiber product made of refractory fibers as raw materials, adding binders, and being pressure-molded. According to the types of binders used and different production processes, refractory fiber felts can be divided into refractory fiber wet felts, refractory fiber dry felts, and refractory fiber wet felts, etc.
[0003] At present, with the continuous development of industrial technology, the demand for refractory materials in high-temperature environments is increasing. Especially in fields such as aerospace, metallurgy, and ceramics, traditional refractory materials do show good stability in high-temperature environments, but their heat insulation performance often has certain deficiencies. Usually, in the design and manufacturing process of traditional refractory materials, more attention is paid to their fire resistance and mechanical strength while ignoring the optimization of heat insulation performance, resulting in an unsatisfactory heat insulation effect. Therefore, a magnesium-based zirconia fiber refractory felt with strong heat insulation performance is proposed to solve the above technical problems. Content of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides a magnesium-based zirconia fiber refractory felt with strong heat insulation performance, which has the advantages of good practical performance, improved heat insulation performance, and extended service life, and solves the problem that traditional refractory materials do show good stability in high-temperature environments, but their heat insulation performance often has certain deficiencies. Usually, in the design and manufacturing process of traditional refractory materials, more attention is paid to their fire resistance and mechanical strength while ignoring the optimization of heat insulation performance, resulting in an unsatisfactory heat insulation effect.
[0005] To achieve the above object, the utility model provides the following technical solution: A magnesium-based zirconia fiber refractory felt with strong heat insulation performance, including a refractory felt body, and a heat insulation effect enhancing mechanism is arranged on the refractory felt body;
[0006] The heat insulation effect enhancing mechanism includes an adhesive surface located at the bottom of the refractory felt body, a buffer layer is arranged on the top of the adhesive surface, a resin layer is arranged on the top of the buffer layer, a metal mesh is arranged on the top of the resin layer, and a transverse reinforcing rib is fixedly installed on the top of the metal mesh;
[0007] Metal wires are laid on the top of the transverse reinforcement ribs, a glass fiber layer is arranged on the top of the metal wires, a ceramic fiber layer is arranged on the top of the glass fiber layer, vertical reinforcement ribs penetrate the interior of the refractory felt body, and the outer side of the refractory felt body is coated with a magnesium-based zirconia fiber layer.
[0008] Furthermore, the buffer layer is made of silicone rubber, and the buffer layer is evenly adhered to the top of the adhesive surface.
[0009] Furthermore, the resin layer is polyetheretherketone resin, and the resin layer is polyetheretherketone resin dissolved in a suitable solvent and coated on the top of the buffer layer by spraying.
[0010] Furthermore, the metal mesh is laminated and interlaced with the internal material of the refractory felt body.
[0011] Furthermore, the metal wires are multiple strands, and the multiple strands of metal wires are interlaced with each other.
[0012] Furthermore, the transverse reinforcement ribs and the vertical reinforcement ribs are both made of carbon fiber, and the transverse reinforcement ribs and the vertical reinforcement ribs are vertically distributed.
[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0014] The magnesium-based zirconia fiber refractory felt with strong thermal insulation has a thermal insulation effect enhancement mechanism. Under the interaction between various structures inside the refractory felt body, the magnesium-based zirconia fiber layer is used to effectively improve the fire resistance and mechanical strength of the refractory felt body when in use, and the internal buffer layer, resin layer, metal mesh, metal wire, glass fiber layer and ceramic fiber layer are used to effectively reduce the thermal conductivity of the refractory felt body, thereby further improving its thermal insulation performance. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic cross-sectional view of the structure of the utility model;
[0016] Figure 2 It is a top view schematic diagram of the structure of the utility model;
[0017] Figure 3 It is a schematic diagram of the three-dimensional structure of the utility model.
[0018] In the figure: 1. refractory felt body; 2. adhesive surface; 3. buffer layer; 4. resin layer; 5. metal mesh; 6. transverse reinforcement ribs; 7. metal wire; 8. glass fiber layer; 9. ceramic fiber layer; 10. vertical reinforcement ribs; 11. magnesium-based zirconia fiber layer. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figures 1 to 3 A magnesium-based zirconia fiber refractory felt with strong heat insulation in this embodiment includes a refractory felt body 1, and a heat insulation effect enhancing mechanism is arranged on the refractory felt body 1.
[0021] See also Figure 1 , Figure 2 and Figure 3 The heat insulation effect enhancing mechanism includes an adhesive surface 2 located at the bottom of the refractory felt body 1, and a buffer layer 3 is arranged on the top of the adhesive surface 2. The buffer layer 3 is made of silicone rubber. The buffer layer 3 is uniformly adhered to the top of the adhesive surface 2, and the buffer layer 3 made of silicone rubber is convenient to improve the use strength of the contact part of the refractory felt body 1 with the object during use through the high temperature resistance, corrosion resistance, good mechanical strength and good waterproof performance of silicone rubber.
[0022] Among them, a resin layer 4 is arranged on the top of the buffer layer 3, and the resin layer 4 is a polyetheretherketone resin. The resin layer 4 is a polyetheretherketone resin dissolved in an appropriate solvent and coated on the top of the buffer layer 3 by spraying, so as to conveniently utilize the wear resistance, high temperature resistance and corrosion resistance of the polyetheretherketone resin to improve the service strength of the refractory felt body 1 and improve its heat resistance. A metal mesh 5 is arranged on the top of the resin layer 4, and the metal mesh 5 is laminated and interlaced with the internal materials of the refractory felt body 1. The metal mesh 5 is combined with the internal materials of the refractory felt body 1 to improve the strength and stability of the metal mesh 5 as well as the thermal insulation and fire resistance of the refractory felt. When stacking, the metal mesh 5 and the refractory felt can be firmly bonded by adhesives, welding or other mechanical connection methods.
[0023] Among them, a transverse reinforcement rib 6 is fixedly installed on the top of the metal mesh 5, and a metal wire 7 is laid on the top of the transverse reinforcement rib 6. The number of metal wires 7 is multiple, and the multiple metal wires 7 are staggered with each other, so that the bearing force of the refractory felt body 1 during use can be evenly distributed through the multiple metal wires 7, thereby enhancing the overall structural strength and stability. A glass fiber layer 8 is arranged on the top of the metal wire 7, and a ceramic fiber layer 9 is arranged on the top of the glass fiber layer 8. Vertical reinforcement ribs 10 penetrate the interior of the refractory felt body 1. The transverse reinforcement ribs 6 and the vertical reinforcement ribs 10 are both made of carbon fiber, and the transverse reinforcement ribs 6 and the vertical reinforcement ribs 10 are vertically distributed, so that the strength of the refractory felt body 1 can be improved through the transverse reinforcement ribs 6 and the vertical reinforcement ribs 10 made of carbon fiber, and its internal structures can be supported to improve its use effect.
[0024] Among them, the outer side of the refractory felt body 1 is coated with a magnesium zirconia fiber layer 11. A dense heat insulation layer is formed on the surface of the magnesium zirconia fiber, effectively improving the heat insulation performance of the refractory felt. At the same time, this heat insulation layer has good high-temperature stability and corrosion resistance, and can ensure the stable use of the refractory felt in a long-term high-temperature environment.
[0025] It should be noted that for this magnesium zirconia fiber refractory felt with enhanced heat insulation, through the provided heat insulation enhancement mechanism, under the interaction between various structures inside the refractory felt body 1, the refractory performance and mechanical strength of the refractory felt body 1 during use are effectively improved by the magnesium zirconia fiber layer 11, and the heat conduction rate of the refractory felt body 1 is effectively reduced through the buffer layer 3, resin layer 4, metal mesh 5, metal wire 7, glass fiber layer 8, and ceramic fiber layer 9 inside it, thereby further enhancing its heat insulation performance.
[0026] The working principle of the above embodiment is as follows:
[0027] For this magnesium zirconia fiber refractory felt with enhanced heat insulation, during the production of the refractory felt, the buffer layer 3, resin layer 4, metal mesh 5, transverse reinforcing rib 6, metal wire 7, glass fiber layer 8, ceramic fiber layer 9, vertical reinforcing rib 10, and magnesium zirconia fiber layer 11 are combined in sequence. Through the production equipment, the above structures are distributed, paved, and compressed. Finally, the magnesium zirconia fiber layer 11 is evenly coated on the outer side of the refractory felt body 1. Using magnesium zirconia fiber as the main raw material, the refractory felt has excellent refractory performance and mechanical strength. A dense heat insulation layer is formed on the surface of the magnesium zirconia fiber, effectively improving the heat insulation performance of the refractory felt. At the same time, this heat insulation layer has good high-temperature stability and corrosion resistance, and can ensure the stable use of the refractory felt in a long-term high-temperature environment.
[0028] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.
[0029] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A magnesium-based zirconia fiber refractory felt with strong heat insulation, comprising a refractory felt body (1), characterized in that: The refractory felt body (1) is provided with a heat insulation effect enhancing mechanism; The heat insulation effect enhancing mechanism comprises a bonding surface (2) located at the bottom of the refractory felt body (1), a buffer layer (3) is arranged on the top of the bonding surface (2), a resin layer (4) is arranged on the top of the buffer layer (3), a metal mesh (5) is arranged on the top of the resin layer (4), and a transverse reinforcing rib (6) is fixedly installed on the top of the metal mesh (5); A metal wire (7) is laid on the top of the transverse reinforcing rib (6), a glass fiber layer (8) is arranged on the top of the metal wire (7), a ceramic fiber layer (9) is arranged on the top of the glass fiber layer (8), vertical reinforcing ribs (10) penetrate the interior of the refractory felt body (1), and the outer side of the refractory felt body (1) is coated with a magnesium-based zirconia fiber layer (11).
2. The refractory felt made of magnesium-based zirconia fiber with strong heat insulation according to claim 1, characterized in that: The buffer layer (3) is made of silicone rubber, and the buffer layer (3) is evenly adhered to the top of the adhesive surface (2).
3. The magnesium-based zirconia fiber refractory felt with strong heat insulation according to claim 1, characterized in that: The resin layer (4) is polyetheretherketone resin, and the resin layer (4) is polyetheretherketone resin dissolved in a suitable solvent and coated on the top of the buffer layer (3) by spraying.
4. The magnesium-based zirconia fiber refractory felt with strong heat insulation according to claim 1, characterized in that: The metal mesh (5) is formed by overlapping and interlacing the internal materials of the refractory felt body (1).
5. A magnesium-based zirconia fiber refractory felt with strong heat insulation according to claim 1, characterized in that: The number of the metal wires (7) is multiple, and the multiple metal wires (7) are interlaced with each other.
6. A magnesium-based zirconia fiber refractory felt with strong heat insulation according to claim 1, characterized in that: The transverse reinforcing ribs (6) and the vertical reinforcing ribs (10) are both made of carbon fiber, and the transverse reinforcing ribs (6) and the vertical reinforcing ribs (10) are vertically distributed.