Needle selection mechanism of circular knitting machine
The novel adjustment mechanism in knitting machines addresses precision loss by enabling precise calibration and measurement, enhancing fabric quality and reducing needle breakage, thus ensuring continuous and stable production.
Patent Information
- Application Number
- CN202422174569.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-05
AI Technical Summary
Existing needle gauge adjustment mechanisms in knitting machines suffer from precision loss due to frequent adjustments, leading to issues like needle collisions, increased breakage, and impaired fabric quality.
A novel adjustment mechanism featuring an L-shaped seat with a T-slot and sliding blocks, along with detection and sliding elements, allows for precise calibration and measurement of needle gauge adjustments, minimizing wear and ensuring accurate alignment.
Enhances precision in needle gauge adjustments, reducing needle breakage and improving fabric quality while maintaining production continuity and reducing maintenance frequency.
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Figure CN223103194U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of circular knitting machines, and in particular to a needle selection mechanism for a circular knitting machine. Background Art
[0002] The needle selection mechanism of a circular knitting machine can selectively choose knitting needles to participate in knitting according to design requirements, thereby creating various complex and delicate pattern designs, and producing knitted products with unique designs and high-quality appearances, increasing the market competitiveness and commercial value of the products.
[0003] For example, for a needle selector adjustment device of a circular knitting machine with the publication number 201620291290.4, there are still the following deficiencies in actual use:
[0004] For the needle selector adjustment device of the above patent, during actual use, due to adjusting the needle selection blade according to the detection surface multiple times, it will cause wear of the adjustment surface, resulting in a decrease in the adjustment accuracy. Since the adjustment accuracy of the needle selector blade is very high, the decrease in accuracy will cause problems such as missed needles during processing, affecting the knitting quality. At the same time, it will also cause abnormal collisions or frictions between the needles and other components, thereby increasing the probability of broken needles. Summary of the Utility Model
[0005] In order to improve the accuracy problem of the needle selection blade, this application provides a needle selection mechanism for a circular knitting machine.
[0006] The needle selection mechanism for a circular knitting machine provided by this application adopts the following technical solutions:
[0007] A needle selection mechanism for a circular knitting machine includes an L-shaped adjustment base. One side of the upper end of the L-shaped adjustment base is provided with an adjustment surface. A T-shaped groove is opened in the middle and one side surface of the L-shaped adjustment base. A sliding block is slidably connected inside the T-shaped groove. The adjustment mechanism includes a moving block arranged on one side of the adjustment surface. A U-shaped block for clamping the needle selector is fixedly connected above the sliding block. A detection block movably penetrates through the inside of the sliding block.
[0008] By adopting the above technical solutions, through the provided detection block, the distance calibration can be directly carried out, avoiding the problem of inaccurate accuracy caused by the wear of the adjustment surface. Through the provided moving block, the forward distance of the detection block can be prompted to the operator through a square block.
[0009] Preferably, a first fixing block is fixedly connected to one side of the middle surface of the L-shaped adjustment base. A circular through hole is penetrated through the middle of the first fixing block. A sliding column is slidably connected inside the circular through hole.
[0010] By adopting the above technical solutions, through the provided sliding column, the moving distance of the moving block can be transmitted to the square block.
[0011] Preferably, a second fixing block disposed on one side of the first fixing block is fixedly connected to the upper surface of the L-shaped adjusting base. A square hole is formed through the middle of the second fixing block, and a square block fixedly connected to the sliding column is slidably connected inside the square hole.
[0012] By adopting the above technical solution, through the provided second fixing block, while being able to support the square block, the operator can also measure the moving distance of the detection block through the distance that the square block extends from the second fixing block.
[0013] Preferably, the moving block is fixedly connected to one side of the sliding column, and two first springs respectively fixing the one side of the moving block and the one side of the square block are symmetrically fixedly connected to both sides of the first fixing block.
[0014] By adopting the above technical solution, through the provided first springs, the moving block and the square block can be timely restored to their initial states.
[0015] Preferably, extension blocks are symmetrically fixedly connected to both sides of the sliding block. Step holes are symmetrically formed in both sides of the extension blocks, and threaded grooves are formed in the inner walls of the upper ends of the step holes.
[0016] By adopting the above technical solution, through the provided threaded grooves, the sliding block can be fixed in cooperation with the first threaded posts.
[0017] Preferably, a first threaded post is threadedly connected to the inside of the threaded groove, and an abutting piece connected to the inside of the step hole is fixedly connected to the bottom of the first threaded post.
[0018] By adopting the above technical solution, through the provided abutting piece, the sliding block can be fixed to prevent sliding during measurement.
[0019] Preferably, two step holes are formed in one side of the middle of the sliding block, an activity cavity communicating with the step holes is formed inside the sliding block, a step column slidably moving inside the activity cavity is slidably connected to the inside of the step holes, and a second spring is fixedly connected between the step column and the step holes.
[0020] By adopting the above technical solution, through the provided step column, the second threaded post can be helped to compact the abutting block on both sides.
[0021] Preferably, an abutting block slidably moving inside the activity cavity is fixedly connected to the bottom of the step column, and a second threaded post threadedly connected to the sliding block is fixedly connected to the surface of the middle part of the abutting block.
[0022] By adopting the above technical solution, through the provided second threaded post, the abutting block can be used to tightly fix the detection block.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. By using the adjustment mechanism, the adjustment accuracy of the selector blade can be improved, and at the same time, the problem of dropped stitches is avoided, making the pattern of the knitted fabric neat and the pattern exquisite, enhancing the overall aesthetics and quality of the product. It can also reduce the probability of broken needles, reduce the loss and replacement frequency of needles, thereby saving the procurement cost of needles, and not frequently stopping the machine for adjustment or troubleshooting due to the decrease in adjustment accuracy, ensuring the continuity and stability of production. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a three-dimensional structure diagram of a circular knitting machine selector mechanism of the present application;
[0026] Figure 2 It is an exploded view of the adjustment mechanism of a circular knitting machine selector mechanism of the present application;
[0027] Figure 3 It is a schematic diagram of the adjustment mechanism of a circular knitting machine selector mechanism of the present application;
[0028] Figure 4 It is a partial view of the adjustment mechanism of a circular knitting machine selector mechanism of the present application.
[0029] Reference numerals: 1, L-shaped adjustment base; 101, adjustment surface; 102, T-shaped groove; 103, sliding block;
[0030] 2, adjustment mechanism; 201, first fixing block; 202, circular through hole; 203, sliding column; 204, second fixing block; 205, square hole; 206, square block; 207, moving block; 208, first spring; 209, U-shaped block; 210, extension block; 211, first stepped hole; 212, threaded groove; 213, first threaded column; 214, abutting piece;
[0031] 215, detection block; 216, second stepped hole; 217, movable cavity; 218, stepped column; 219, second spring; 220, abutting block; 221, second threaded column. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0032] The following further elaborates on the present application in conjunction with Figure 1 —4.
[0033] The embodiment of the present application discloses a circular knitting machine selector mechanism.
[0034] The observation views (front, back, left, right) of this device are based on Figure 1 the attached
[0035] Refer to Figures 1-4, A circular knitting machine needle selection mechanism, including an L-shaped adjustment base 1, an adjustment surface 101 is arranged on the inner side of the upper end of the L-shaped adjustment base 1, a T-shaped groove 102 is opened in the middle and one side of the L-shaped adjustment base 1, the bottom of the sliding block 103 is slidably connected to the inside of the T-shaped groove 102, and both sides of the sliding block 103 are slidably connected to the upper surface of the middle part of the L-shaped adjustment base 1, an adjustment mechanism 2, including a first fixing block 201 fixedly connected to the upper surface of the L-shaped adjustment base 1 near one side of the adjustment surface 101, a circular through hole 202 is penetrated through the middle of the first fixing block 201, the middle of the sliding column 203 is slidably connected to the inside of the circular through hole 202, both ends of the sliding column 203 are respectively fixedly connected to one side of the moving block 207 and one side of the square block 206, the bottom of the second fixing block 204 is fixedly connected to the upper surface of the L-shaped adjustment base 1 near one side of the first fixing block 201, a square hole 205 is penetrated through the middle of the second fixing block 204, the middle outer wall of the square block 206 is slidably connected to the inside of the square hole 205, one end of a first spring 208 is respectively fixedly connected to one side of the moving block 207 and one side of the first fixing block 201, and the other end of the first spring 208 is respectively fixedly connected to the other side of the first fixing block 201 and one side of the second fixing block 204.
[0036] The bottom of the U-shaped block 209 is fixedly connected to the middle part and one side of the surface of the sliding block 103, the U-shaped block 209 is used for clamping and fixing the needle selector, one side of two extension blocks 210 is fixedly connected to both sides of the sliding block 103, a first stepped hole 211 is symmetrically penetrated through both sides of the extension block 210, a threaded groove 212 is opened on the inner wall of the upper end of the first stepped hole 211, the lower end of the first threaded column 213 is threadedly connected to the inside of the threaded groove 212, the top of the abutting piece 214 is fixedly connected to the bottom of the first threaded column 213, the outer wall of the abutting piece 214 is slidably connected to the lower end of the first stepped hole 211, and the middle of the detection block 215 is movably penetrated through the middle of the first threaded column 213.
[0037] Second stepped holes 216 are arranged side by side in the middle of one side of the sliding block 103, a movable cavity 217 is opened in the inner part of one side of the sliding block 103 and is located at the lower end of the second stepped hole 216 and is interconnected, the outer wall of the stepped column 218 is slidably connected to the inside of the second stepped hole 216 and is movable inside the movable cavity 217, both ends of the second spring 219 are respectively fixedly connected to one end of the stepped column 218 and the bottom surface of the second stepped hole 216, both sides of the surface of the abutting block 220 are fixedly connected to the bottom of the stepped column 218, the outer wall of the abutting block 220 is slidably connected to the inside of the movable cavity 217, the bottom of the second threaded column 221 is fixedly connected to the middle of the surface of the abutting block 220, and the middle of the second threaded column 221 is threadedly connected to the inner part of one side of the sliding block 103.
[0038] When the accuracy of the adjustment surface 101 is worn and the gap of the selector cannot be adjusted, the operator first aligns the front end of the detection block 215 inside the sliding block 103 with the blade of the selector, and then manually rotates the second threaded column 221. Through the rotation of the second threaded column 221, the abutting block 220 begins to slide inside the movable cavity 217. Through the sliding of the movable cavity 217, the stepped column 218 begins to slide inside the second stepped hole 216, and the second spring 219 begins to contract. When the bottom of the abutting block 220 contacts and abuts against the surface of the detection block 215, the fixation of the detection block 215 can be completed.
[0039] After the fixation of the detection block 215 is completed, the operator manually pushes the sliding block 103, and the sliding block 103 begins to approach the adjustment surface 101. At this time, the detection block 215 will first contact the moving block 207. At this time, according to the requirements, the gap between the blade and the adjustment surface 101 is controlled within 0.3 mm. At this time, through the continuous sliding of the sliding block 103, the moving block 207 is squeezed, and the sliding column 203 begins to slide inside the circular through hole 202. Through the sliding of the sliding column 203, the square block 206 begins to slide inside the square hole 205. The operator can conveniently observe the distance of the gap between the blade and the adjustment surface 101 through the sliding distance of the square block 206. At this time, one of the two first springs 208 begins to contract and the other begins to extend. Through the characteristics of the two first springs 208, it can be ensured that there is no error in the sliding out of the square block 206.
[0040] When the gap between the blade and the adjustment surface 101 is controlled within 0.3 mm, the operator manually rotates the first threaded columns 213 on both sides of the sliding block 103. Through the rotation of the first threaded columns 213, the abutting piece 214 slides in the first stepped hole 211. When the abutting piece 214 abuts against the surface of the L-shaped adjustment seat 1, the sliding block 103 can be fixed. Through the fixation of the sliding block 103, the adjusted gap can be fixed.
[0041] The implementation principle of a needle selection mechanism for a circular knitting machine in an embodiment of the present application is as follows: When the accuracy of the adjustment surface 101 is worn and the clearance of the needle selector cannot be adjusted, the operator aligns the front end of the detection block 215 with the blade of the needle selector, and then rotates the second threaded column 221. The abutting block 220 starts to slide inside the moving cavity 217, and at the same time drives the stepped column 218 to slide inside the second stepped hole 216 until the abutting block 220 abuts against the detection block 215, and the fixation of the detection block 215 can be completed. Subsequently, the operator pushes the sliding block 103 to move the sliding block 103 towards the adjustment surface 101. At this time, the detection block 215 contacts the moving block 207, and the moving block 207 is squeezed to drive the sliding column 203 to move, and the square block 206 starts to slide inside the square hole 205. At this time, the distance between the blade and the adjustment surface 101 can be judged by the sliding distance of the square block 206 on one side of the second fixed block 204 until the specified distance is reached. When the specified distance is reached, the operator rotates the first threaded column 213 to make the abutting piece 214 slide in the first stepped hole 211 and abut against the surface of the L-shaped adjustment seat 1, and the sliding block 103 and the adjusted clearance can be fixed.
[0042] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A circular knitting machine needle selection mechanism, including an L-shaped adjustment base (1). One side of the upper end of the L-shaped adjustment base (1) is provided with an adjustment surface (101). The middle part and one side surface of the L-shaped adjustment base (1) are provided with T-shaped grooves (102). A sliding block (103) is slidably connected inside the T-shaped groove (102). It is characterized in that: An adjustment mechanism (2), including a moving block (207) arranged on one side of the adjustment surface (101). Above the sliding block (103), a U-shaped block (209) for clamping the needle selector is fixedly connected. A detection block (215) movably penetrates through the inside of the sliding block (103).
2. The circular knitting machine needle selection mechanism according to claim 1, characterized in that: On one side of the middle surface of the L-shaped adjustment base (1), a first fixing block (201) is fixedly connected. A circular through-hole (202) is penetrated through the middle of the first fixing block (201). A sliding column (203) is slidably connected inside the circular through-hole (202).
3. The needle selection mechanism of a circular knitting machine according to claim 1, characterized in that: On the upper surface of the L-shaped adjustment base (1), a second fixing block (204) arranged on one side of the first fixing block (201) is fixedly connected. A square hole (205) is penetrated through the middle of the second fixing block (204). A square block (206) fixedly connected to the sliding column (203) is slidably connected inside the square hole (205).
4. The circular knitting machine needle selection mechanism according to claim 3, characterized in that: The moving block (207) is fixedly connected to one side of the sliding column (203). On both sides of the first fixing block (201), first springs (208) fixedly connected to one side of the moving block (207) and one side of the square block (206) are symmetrically fixedly connected.
5. The circular knitting machine needle selection mechanism according to claim 1, characterized in that: On both sides of the sliding block (103), extension blocks (210) are symmetrically fixedly connected. On both sides of the extension blocks (210), first stepped holes (211) are symmetrically opened. Thread grooves (212) are opened on the inner walls of the upper ends of the first stepped holes (211).
6. The needle selection mechanism of a circular knitting machine according to claim 5, wherein: A first threaded column (213) is threadedly connected inside the thread groove (212). The bottom of the first threaded column (213) is fixedly connected to a contact piece (214) connected to the inside of the first stepped hole (211).
7. The circular knitting machine needle selection mechanism according to claim 1, characterized in that: On one side of the middle part of the sliding block (103), two second stepped holes (216) are opened. An activity cavity (217) communicating with the second stepped holes (216) is opened inside the sliding block (103). A stepped column (218) moving inside the activity cavity (217) is slidably connected inside the second stepped holes (216). A second spring (219) is fixedly connected between the stepped column (218) and the second stepped holes (216).
8. The circular knitting machine needle selection mechanism according to claim 7, characterized in that: The bottom of the stepped column (218) is fixedly connected to a contact block (220) sliding inside the activity cavity (217). A second threaded column (221) threadedly connected to the sliding block (103) is fixedly connected to the middle surface of the contact block (220).
Citation Information
Patent Citations
Knitting circular knitting machine selects needle ware adjusting device
CN205420719U