Novel floor drain core

A microstructured polymer film with hierarchical features addresses the limitations of gecko-inspired adhesives by enhancing adhesion on non-planar and wet surfaces, providing robust attachment and improved performance.

CN223103811UActive Publication Date: 2025-07-15SHANGHAI JINAN BUILDING DECORATION ENG CO LTD
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Patent Information

Application Number
CN202422266729.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-07-15
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

There are too many existing floor drain core parts, which are difficult to assemble, are prone to clogging and have poor sealing.

Method used

The integrated forming convex shaft and core cylinder design is adopted. The cover plate is rotatably connected to the convex shaft through a hinge seat. The counterweight plate and the water sealing plate are integrated, combining the sealing strip and the limiting plate to ensure stability and prevent blockage.

Benefits of technology

Simplifies the number of parts, reduces assembly difficulty, improves rotational stability and sealing, and reduces the risk of blockage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a novel floor drain core and belongs to the technical field of floor drains, the novel floor drain core comprises a core cylinder and a cover plate rotatably connected to the bottom of the core cylinder, an inclined partition plate is arranged in the core cylinder and divides the core cylinder into a water outlet cavity and a water separation cavity, and the cover plate comprises a counterweight plate and a water sealing plate integrally connected with the counterweight plate at an angle. Two symmetrical protruding shafts are arranged on the cylinder wall, close to the inclined partition plate, of the lower portion of the water separation cavity in an extending mode, two hinged supports matched with the protruding shafts are arranged at the end, close to the balance weight plate, of the water sealing plate, openings are formed in the hinged supports, and the hinged supports are rotationally buckled to the protruding shafts through the openings so that the water sealing plate can open or close the water outlet cavity from the bottom in the rotating process. The design of the convex shaft and the core cylinder which are integrally formed reduces the number of parts and assembly procedures, the hinged support provided with the opening is more easily connected with the convex shaft in a buckled mode, the rotation stability of the cover plate is ensured, the structure is simpler, the cover plate is not prone to being blocked by sundries, and combined assembly and disassembly are more convenient.
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Description

Technical Field

[0001] The utility model belongs to the technical field of floor drains, and particularly relates to a new type of floor drain core. Background Technique

[0002] The floor drain core, also known as the floor drain odor prevention device, is a device used to transform old floor drains that do not prevent odors and can be installed in the original old floor drains to achieve the purpose of preventing odors. It can be classified into water-sealed floor drain cores and mechanical floor drain cores. The bottom of the mechanical floor drain core has a closable sealing plate, and the sealing plate is rotatably connected to the floor drain core through a rotating shaft. The sealing plate is opened by the gravity of water for drainage, and when there is no water or little water, the sealing plate is automatically closed by the pressure of the counterweight. However, the rotating shaft and the floor drain core are of a split structure, resulting in greater assembly difficulty between the rotating shaft, the sealing plate, and the floor drain core, more parts, easy entry of sundries leading to rotational blockage, poor sealing performance, and easy rusting of the counterweight when encountering water.

[0003] Therefore, a new type of floor drain core with a simple structure, easy to assemble, and not easily blocked is urgently needed. Content of the Utility Model

[0004] The utility model provides a new type of floor drain core to solve the technical problems of too many parts and difficult assembly of the floor drain core in the prior art and easy blockage of the rotating shaft.

[0005] The utility model is realized by the following technical scheme: A new type of floor drain core includes a core cylinder and a cover plate rotatably connected to the bottom of the core cylinder. An inclined partition is arranged in the core cylinder, and the inclined partition divides the core cylinder into a water outlet cavity and a water isolation cavity. The cover plate includes a counterweight plate and a water sealing plate integrally connected to the counterweight plate at an angle. Two symmetric convex shafts are extended on the barrel wall of the lower part of the water isolation cavity close to the inclined partition, and two hinge seats matching the convex shafts are arranged at one end of the water sealing plate close to the counterweight plate. The hinge seats are provided with openings, and the hinge seats are rotatably buckled on the convex shafts through the openings so that the water sealing plate opens or closes the water outlet cavity from the bottom during rotation.

[0006] To better realize the utility model, further optimization is made in the above structure. A groove is arranged on the counterweight plate, a counterweight block is arranged in the groove, a hot plastic plate is arranged at the groove opening, and the hot plastic plate ultrasonically heat-seals the groove.

[0007] To better realize the utility model, further optimization is made in the above structure. A sealing strip is arranged on the edge of the water sealing plate. When the water sealing plate closes the water outlet cavity, the sealing strip closely adheres to the bottom of the cavity wall of the water outlet cavity.

[0008] In order to better implement the present utility model, further optimization is made to the above structure, which further includes a limit plate. The limit plate is arranged at the bottom of the water outlet chamber and below the counterweight plate. When the water sealing plate closes the water outlet chamber, the counterweight plate fits against the upper surface of the limit plate. When the water sealing plate fully opens the water outlet chamber, the water sealing plate fits against the end face of the limit plate and the counterweight plate fits against the inclined partition plate.

[0009] In order to better implement the present utility model, further optimization is made to the above structure. The side wall of the limit plate that is connected to the barrel wall of the core barrel is an arc wall. An arc-shaped rib is provided at the bottom of the arc wall. An arc-shaped groove is provided on the inner side of the barrel wall of the core barrel. The arc-shaped rib is fitted in the arc-shaped groove.

[0010] In order to better implement the present utility model, further optimization is made to the above structure. Inner engaging teeth are provided at a position on the inner side of the barrel wall of the core barrel near the convex shaft. Outer engaging teeth are provided at positions corresponding to the inner engaging teeth at both ends of the limit plate. The limit plate is clamped on the core barrel through the cooperation of the outer engaging teeth and the inner engaging teeth.

[0011] In order to better implement the present utility model, further optimization is made to the above structure. A wide opening part is extended at the top of the core barrel. An outer edge is provided at the top of the wide opening part. An annular rib is provided on the outer wall of the wide opening part. A U-shaped sealing ring is sleeved on the annular rib.

[0012] In order to better implement the present utility model, further optimization is made to the above structure. It further includes a lifting hook. Two mounting holes are symmetrically provided on the inner wall of the wide opening part. Both ends of the lifting hook are rotatably connected in the mounting holes.

[0013] In order to better implement the present utility model, further optimization is made to the above structure. The counterweight is a metal block.

[0014] In order to better implement the present utility model, further optimization is made to the above structure. Both the core barrel and the cover plate are lightweight plastic parts.

[0015] The present utility model has the following beneficial effects compared with the prior art:

[0016] The novel floor drain core provided by the utility model comprises a core cylinder and a cover plate rotatably connected to the bottom of the core cylinder. An inclined partition is arranged in the core cylinder, and the core cylinder is partitioned into a water outlet cavity and a water isolation cavity by the inclined partition. The cover plate comprises a counterweight plate and a water sealing plate integrally connected to the counterweight plate at an angle. Two symmetrical convex shafts are extended on the cylinder wall of the lower part of the water isolation cavity close to the inclined partition. Two hinge seats matching with the convex shafts are arranged at one end of the water sealing plate close to the counterweight plate. The hinge seats are provided with openings, and the hinge seats are rotationally buckled on the convex shafts through the openings so that the water sealing plate can open or close the water outlet cavity from the bottom during rotation. With this structure, the integrally formed convex shafts and the core cylinder design reduce the number of parts and the assembly process. The hinge seats with openings are more easily buckled and connected with the convex shafts, and ensure the rotation stability of the cover plate. The structure is simpler, not easily blocked by sundries, and the combined assembly and disassembly are more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0018] Figure 1 is a schematic structural diagram of the novel floor drain core when water is discharged in the present utility model;

[0019] Figure 2 is a schematic structural diagram of the novel floor drain core when water is sealed in the present utility model;

[0020] Figure 3 is an exploded view of the cover plate in the present utility model;

[0021] Figure 4 is a schematic structural diagram of the core cylinder in the present utility model;

[0022] Figure 5 is a schematic structural diagram of the limiting plate in the present utility model.

[0023] In the figure:

[0024] 1 - core cylinder; 2 - cover plate; 3 - inclined partition; 4 - water outlet cavity; 5 - water isolation cavity; 6 - counterweight plate; 7 - water sealing plate; 8 - convex shaft; 9 - hinge seat; 10 - opening; 11 - counterweight block; 12 - thermoplastic plate; 13 - sealing strip; 14 - limiting plate; 15 - arc-shaped convex strip; 16 - arc-shaped groove; 17 - inner engaging teeth; 18 - outer engaging teeth; 19 - wide opening part; 20 - outer edge; 21 - annular convex strip; 22 - U-shaped sealing ring; 23 - lifting hook. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] To make the objectives, technical solutions and advantages of the present utility model clearer, the following will describe the technical solutions of the present utility model in detail. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of them. All other implementation manners obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts belong to the scope protected by the present utility model.

[0026] In the description of the present utility model, it should be noted that unless otherwise stated, the meaning of "a plurality of" is two or more; the orientation or positional relationship indicated by terms such as "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model. In addition, terms such as "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0027] In the description of the present utility model, it should also be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0028] Embodiment 1:

[0029] In this embodiment, a new type of floor drain core, as Figures 1 to 4As shown in the figure, it includes a core barrel 1 and a cover plate 2 rotatably connected to the bottom of the core barrel 1. Specifically, an inclined partition 3 is provided inside the core barrel 1, and the inclined partition 3 divides the core barrel 1 into a water outlet chamber 4 and a water isolation chamber 5. The top edge and both side edges of the inclined partition 3 are connected to the inner wall of the core barrel 1. The upper end of the water outlet chamber 4 is the water inlet end and the lower end is the drainage end. The upper end of the water isolation chamber 5 is closed and the lower end is open. The bottom edge of the inclined partition 3 separates the drainage end of the water outlet chamber 4 from the open lower end of the water isolation chamber 5. The cover plate 2 includes a counterweight plate 6 and a water sealing plate 7 integrally connected to the counterweight plate 6 at an angle. Two symmetric convex shafts 8 are extended on the barrel wall of the lower part of the water isolation chamber 5 close to the inclined partition 3. Two hinge seats 9 matching the convex shafts 8 are provided at one end of the water sealing plate 7 close to the counterweight plate 6. The hinge seat 9 is provided with an opening 10. The hinge seat 9 is rotatably buckled on the convex shaft 8 through the opening 10 so that the water sealing plate 7 opens or closes the water outlet chamber 4 from the bottom during rotation. The counterweight plate 6 plays a role in counterweight control for the rotation of the water sealing plate 7. When the water volume is large, the self-weight of the water is greater than the weight of the counterweight plate 6, causing the water sealing plate 7 to rotate forward and open the water outlet chamber 4. When the water volume is small, the weight of the counterweight plate 6 is greater than the self-weight of the water, causing the water sealing plate 7 to flip and close the water outlet chamber 4.

[0030] With this structure, the integrated design of the convex shaft 8 and the core barrel 1 reduces the number of parts and assembly processes. The hinge seat 9 with an opening 10 is more easily buckled and connected to the convex shaft 8, ensuring the rotational stability of the cover plate 2. The structure is simpler, not easily blocked by debris, and the combined assembly makes disassembly and assembly more convenient.

[0031] As an optimized implementation manner of this embodiment, as Figure 3 shown, the counterweight plate 6 is provided with a groove, the notch of the groove is arranged upward, and a counterweight block 11 is provided in the groove. The counterweight block 11 is a metal block, and the counterweight block 11 makes the water sealing plate 7 always close the water outlet chamber 4 during idle time.

[0032] Furthermore, a thermoplastic plate 12 is provided at the notch of the groove. The thermoplastic plate 12 ultrasonically melts and seals the groove, thus completely closing the notch of the groove. The hot melt adhesive completely wraps the counterweight block 11, preventing the counterweight block 11 from rusting and eliminating the need for electroplating anti-rust treatment.

[0033] In this embodiment, a circle of sealing strip 13 is provided on the edge of the water sealing plate 7. The shape of the water sealing plate 7 matches the bottom of the cavity wall of the water outlet cavity 4. When the water sealing plate 7 closes the water outlet cavity 4, the sealing strip 13 is tightly attached to the bottom of the cavity wall of the water outlet cavity 4. The sealing strip 13 is a soft rubber strip. Under the force applied by the counterweight plate 6, both sides of the sealing strip 13 are squeezed by the bottom of the cavity wall of the water outlet cavity 4 and the water sealing plate 7, so that the bottom of the cavity wall of the water outlet cavity 4 can be partially embedded in the sealing strip 13, thereby having better sealing performance.

[0034] It is worth noting that when the amount of water is small, the weight of the water cannot overcome the gravity of the above-mentioned counterweight plate 6, and the above-mentioned water sealing plate 7 will not be opened, so that a small amount of water is retained in the above-mentioned water outlet chamber 4, which plays the role of water sealing and odor isolation.

[0035] In this embodiment, Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, it also includes a limit plate 14, which is arranged at the bottom of the water outlet chamber 4 and below the counterweight plate 6. When the water sealing plate 7 closes the water outlet chamber 4, the counterweight plate 6 fits against the upper surface of the limit plate 14. When the water sealing plate 7 fully opens the water outlet chamber 4, the water sealing plate 7 fits against the end surface of the limit plate 14 and the counterweight plate 6 fits against the inclined partition 3. The water sealing plate 7 is used to constrain the rotation starting position of the cover plate 2, so that the cover plate 2 will not be unable to return to its original position due to excessive rotation angle, thereby ensuring the reliability of the water sealing plate 7 in closing the water outlet chamber 4.

[0036] Specifically, the side wall where the above-mentioned limit plate 14 connects with the wall of the core tube 1 is an arc-shaped wall, and an arc-shaped convex strip 15 is provided at the bottom of the above-mentioned arc-shaped wall. The inner side of the wall of the above-mentioned core tube 1 is provided with an arc-shaped groove 16, and the above-mentioned arc-shaped convex strip 15 is embedded in the above-mentioned arc-shaped groove 16. When water is discharged, the above-mentioned cover plate 2 rotates to make the water sealing plate 7 laterally close to the side of the above-mentioned limit plate 14. The above-mentioned arc-shaped convex strip 15 and the arc-shaped groove 16 constrain the position of the above-mentioned limit plate 14 in the circumferential direction, so that the above-mentioned limit plate 14 will not be displaced or moved laterally, and at the same time, it also partially blocks the mouth of the above-mentioned water-isolating cavity 5, effectively preventing most of the water from splashing into the above-mentioned water-isolating cavity 5.

[0037] Further, such as Figure 4 and Figure 5As shown in the figure, internal engaging teeth 17 are provided on the inner side of the barrel wall of the above-mentioned core barrel 1 near the above-mentioned convex shaft 8. External engaging teeth 18 are provided at both ends of the above-mentioned limiting plate 14 corresponding to the positions of the internal engaging teeth 17. The above-mentioned limiting plate 14 is clamped on the above-mentioned core barrel 1 through the cooperation of the external engaging teeth 18 and the internal engaging teeth 17. When there is no water flowing out, the counterweight plate 6 of the above-mentioned cover plate 2 vertically presses tightly on the top surface of the above-mentioned limiting plate 14. The internal engaging teeth 17 and the external engaging teeth 18 limit the position of the above-mentioned limiting plate 14 vertically, so that the above-mentioned limiting plate 14 will neither move up nor move down.

[0038] In this embodiment, as Figure 1 shown, a wide-mouth portion 19 extends from the top of the above-mentioned core barrel 1. The shape of the above-mentioned wide-mouth portion 19 is an inverted cone-shaped barrel. An outer edge 20 is provided at the top of the above-mentioned wide-mouth portion 19. The above-mentioned outer edge 20 is used for lapping on the top plane of the floor drain. An annular rib 21 is provided on the outer wall of the above-mentioned wide-mouth portion 19. A U-shaped sealing ring 22 is sleeved on the above-mentioned annular rib 21. The above-mentioned U-shaped sealing ring 22 is used to enhance the sealing performance between the floor drain core and the inner wall of the floor drain. It should be noted that the top of the floor drain is self-equipped with a filter screen, which can block most sundries, and small impurities directly pass through the water outlet cavity 4 and are discharged with the water flow.

[0039] It further includes a lifting hook 23. Two mounting holes are symmetrically provided on the inner wall of the above-mentioned wide-mouth portion 19. Both ends of the above-mentioned lifting hook 23 are rotatably connected in the above-mentioned mounting holes, so as to facilitate taking out the above-mentioned core barrel 1 from the floor drain through the above-mentioned lifting hook 23.

[0040] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should all be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims

1. A new type of floor drain core, characterized in that: The invention comprises a core barrel (1) and a cover plate (2) rotatably connected to the bottom of the core barrel (1); an inclined partition plate (3) is provided inside the core barrel (1); the inclined partition plate (3) divides the core barrel (1) into a water outlet chamber (4) and a water isolation chamber (5); the cover plate (2) comprises a counterweight plate (6) and a water sealing plate (7) connected to the counterweight plate (6) at an angle; two symmetrical convex shafts (8) are extended on the barrel wall of the lower part of the water isolation chamber (5) close to the inclined partition plate (3); two hinge seats (9) matching the convex shafts (8) are provided at one end of the water sealing plate (7) close to the counterweight plate (6); the hinge seat (9) is provided with an opening (10); the hinge seat (9) is rotatably buckled on the convex shaft (8) through the opening (10) so that the water sealing plate (7) opens or closes the water outlet chamber (4) from the bottom during rotation.

2. The novel floor drain core according to claim 1, characterized in that: The counterweight plate (6) is provided with a groove, a counterweight block (11) is provided in the groove, a thermoplastic plate (12) is provided at the notch of the groove, and the thermoplastic plate (12) seals the groove by ultrasonic hot melting.

3. The novel floor drain core according to claim 1, characterized in that: A circle of sealing strip (13) is provided on the edge of the water sealing plate (7); when the water sealing plate (7) closes the water outlet cavity (4), the sealing strip (13) is in close contact with the bottom of the cavity wall of the water outlet cavity (4).

4. A novel floor drain core according to claim 1, characterized in that: It also comprises a limit plate (14), wherein the limit plate (14) is arranged at the bottom of the water outlet chamber (4) and is located below the counterweight plate (6); when the water sealing plate (7) closes the water outlet chamber (4), the counterweight plate (6) fits against the upper surface of the limit plate (14); when the water sealing plate (7) fully opens the water outlet chamber (4), the water sealing plate (7) fits against the end surface of the limit plate (14) and the counterweight plate (6) fits against the inclined partition plate (3).

5. A novel floor drain core according to claim 4, characterized in that: The side wall of the limiting plate (14) connected to the wall of the core tube (1) is an arc-shaped wall, the bottom of the arc-shaped wall is provided with an arc-shaped convex strip (15), the inner side of the wall of the core tube (1) is provided with an arc-shaped groove (16), and the arc-shaped convex strip (15) is embedded in the arc-shaped groove (16).

6. The novel floor drain core according to claim 5, characterized in that: An inner snap-in tooth (17) is provided on the inner side of the barrel wall of the core barrel (1) near the convex shaft (8), and outer snap-in teeth (18) are provided at both ends of the limit plate (14) at positions corresponding to the inner snap-in teeth (17). The limit plate (14) is snap-connected to the core barrel (1) through the cooperation of the outer snap-in teeth (18) and the inner snap-in teeth (17).

7. A novel floor drain core according to any one of claims 1-6, characterized in that: A wide mouth portion (19) is provided at the top of the core barrel (1), an outer edge (20) is provided at the top of the wide mouth portion (19), an annular convex strip (21) is provided on the outer wall of the wide mouth portion (19), and a U-shaped sealing ring (22) is sleeved on the annular convex strip (21).

8. A novel floor drain core according to claim 7, characterized in that: It also comprises a lifting hook (23), and the inner wall of the wide mouth portion (19) is symmetrically provided with two mounting holes, and the two ends of the lifting hook (23) are rotatably connected in the mounting holes.

9. The novel floor drain core according to claim 2, characterized in that: The counterweight block (11) is a metal block.

10. A novel floor drain core according to claim 1, characterized in that: The core barrel (1) and the cover plate (2) are both lightweight plastic parts.